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Fault · SINAMICS G130, G150, S120, S150

F32163Encoder 2: Analog sensor position value exceeds limit value

What it means

F32163 reports that the position value of Encoder 2 — evaluated as an analog sensor — has left the permissible range of -0.5 ... +0.5. The fault value stored in r0949 tells you which source delivered the out-of-range value: the LVDT sensor itself or the position value calculated through the encoder characteristic. Depending on how the drive is configured, the same condition can also be signalled as an alarm or with no reaction at all.

Why it appears

  • The position value has exceeded the permissible range of -0.5 ... +0.5.
  • With fault value 1, the out-of-range position value came from the LVDT sensor.
  • With fault value 2, the out-of-range position value came from the encoder characteristic.

What to check

  1. Read the fault value in r0949 as a decimal number to establish whether the LVDT sensor (fault value 1) or the encoder characteristic (fault value 2) delivered the out-of-range position value.
  2. For fault value 1: check the LVDT ratio in p4678.
  3. For fault value 1: check the reference signal connection at track B.
  4. For fault value 2: check the coefficients of the characteristic in p4663 ... p4666.

Reading the message value

  • The drive stores the fault value in r0949; interpret it as a decimal number.
  • 1: Position value from the LVDT sensor.
  • 2: Position value from the encoder characteristic.

Parameters the manual names

  • r0949 — read the fault value here (interpret it as a decimal number); it tells you whether the out-of-range position value came from the LVDT sensor (1) or from the encoder characteristic (2).
  • p4678 — the analog sensor LVDT ratio; check this setting when the fault value is 1.
  • p4663 ... p4666 — the coefficients of the encoder characteristic (K0 ... K3); check these settings when the fault value is 2.

Acknowledging and restarting

Remove the cause first (see the checks above). The fault is then acknowledged with pulse inhibit: the drive only accepts the acknowledgment once it has inhibited its pulses, i.e. after the drive object has been stopped, and only then can it be restarted. When the drive is configured to signal this condition as an alarm or with no reaction, no reaction and no acknowledgment apply.

What differs between the drive families

Straight from the manuals' own fields — F32163 is not described identically everywhere.

Drive familyReactionAcknowledgeMessage classComponentManual
S120, S150Servo: OFF1 (IASC/DCBRK, NONE) Vector: OFF1 (IASC/DCBRK, NONE) Hla: OFF1 (NONE)PULSE INHIBITActual position/speed value incorrect or not available (11)Encoder 2SINAMICS S120, S150 List Manual · p. 3101
G130, G150OFF1 (IASC/DCBRK, NONE)PULSE INHIBITActual position/speed value incorrect or not available (11)Encoder 2SINAMICS G130, G150 List Manual · p. 1779

The drives this code lives on

F32163 is described for G130, G150, S120, S150. These are the converters of those families in our catalogue — price on request.

Questions technicians ask

What does fault value 1 in r0949 mean for F32163?

It means the position value that exceeded the permissible range came from the LVDT sensor. Check the LVDT ratio in p4678 and the reference signal connection at track B.

Which parameters matter when F32163 points to the encoder characteristic?

For fault value 2, check the coefficients of the characteristic in p4663 ... p4666. r0949 stores the fault value itself, which you read as a decimal number.

Can F32163 appear without stopping the drive?

Yes. Depending on the drive's configuration, the same condition can also be signalled as an alarm or with no reaction; in those cases neither a reaction nor an acknowledgment applies.

Why does the drive report an analog sensor position value out of range?

Because the position value of Encoder 2 left the permissible range of -0.5 ... +0.5. The fault value shows whether the LVDT sensor or the encoder characteristic delivered that value.

Codes next to this one

Source

Written from Siemens' own List Manuals and operating instructions; every number, designation and parameter on this page is checked against them before publication.

All SINAMICS codes: fault and alarm codes · the F32xxx group · SINAMICS manuals · Siemens manuals