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Fault · SINAMICS G130, G150, S120, S150

F33116Encoder 3: Amplitude error monitoring track A + B

What it means

F33116 is raised by the monitoring of the third encoder (Encoder 3) when the analog level of its two track signals A and B leaves the permissible band. On the G130 and G150 the message is titled “Encoder 3: Amplitude error monitoring track A + B”: it trips when the amplitude of the rectified signals A and B and the amplitude derived from the square root of A^2 + B^2 are not within the tolerance bandwidth. On the S120 and S150 the same code is titled “Encoder 3: Signal level track A or B too low” and trips when the signal level of the rectified A and B signals falls below the permissible limit value. In both cases the nominal signal level of the encoder must lie between 375 mV and 600 mV (500 mV -25/+20 %); the monitoring responds below 130 mV and, on the G130/G150, also above 955 mV. The drive object is switched off until the fault is acknowledged. Depending on the drive configuration, the same condition can also be output as an alarm or without any automatic reaction.

Why it appears

  • The amplitude of the rectified encoder signals A and B and the amplitude derived from the square root of A^2 + B^2 are not within the tolerance bandwidth — this is how the G130/G150 description words the trigger.
  • On the S120/S150 the same fault is raised when the signal level of the rectified encoder signals A and B falls below the permissible limit value.

What to check

  1. Check that the encoder cables and shielding are routed in compliance with EMC.
  2. Check the plug connections.
  3. Replace the encoder or the encoder cable.
  4. Check the Sensor Module, for example its contacts.

Reading the message value

  • The drive writes the measured signal levels of both tracks into the fault value r0949, to be interpreted hexadecimal as yyyyxxxx hex: yyyy is the signal level of track B (16 bits with sign), xxxx is the signal level of track A (16 bits with sign).
  • On the operator panel or in the commissioning tool the message value appears as “A track: %1, B-track: %2”, i.e. the two 16-bit values of tracks A and B.
  • For orientation: a signal level of 500 mV peak value corresponds to the numerical value 5333 hex = 21299 dec, so the stored numbers can be compared against the nominal range of 375 mV to 600 mV.
  • Note: the analog values of the amplitude error are not measured at the same time as the hardware fault output by the Sensor Module.

Parameters the manual names

  • r0949 — fault value; read it hexadecimal and split it into the two 16-bit signal-level values of track A and track B of Encoder 3.

Acknowledging and restarting

The fault must be acknowledged before the drive restarts; acknowledgement is possible immediately once the message is standing. After the cause has been removed and the encoder signal level is back inside the tolerance band, the drive can be started again. Where the condition is configured as an alarm or as a message without reaction, no acknowledgement is required.

What differs between the drive families

Straight from the manuals' own fields — F33116 is not described identically everywhere.

Drive familyReactionAcknowledgeMessage classComponentManual
G130, G150OFF1 (IASC/DCBRK, NONE, OFF2, OFF3)IMMEDIATELYActual position/speed value incorrect or not available (11)Encoder 3SINAMICS G130, G150 List Manual · p. 1812
S120, S150Servo: OFF1 (IASC/DCBRK, NONE, OFF2, OFF3) Vector: OFF1 (IASC/DCBRK, NONE, OFF2, OFF3) Hla: OFF1 (NONE, OFF2, OFF3)Actual position/speed value incorrect or not available (11)Encoder 3SINAMICS S120, S150 List Manual · p. 3137

The drives this code lives on

F33116 is described for G130, G150, S120, S150. These are the converters of those families in our catalogue — price on request.

Questions technicians ask

What signal level does Encoder 3 need so that F33116 does not trip?

The nominal signal level must lie between 375 mV and 600 mV (500 mV -25/+20 %). The monitoring responds below 130 mV and, on the G130/G150, also above 955 mV.

What does the fault value of F33116 contain?

r0949, interpreted hexadecimal, holds yyyyxxxx: yyyy is the signal level of track B and xxxx that of track A, each 16 bits with sign. A level of 500 mV peak value corresponds to 5333 hex = 21299 dec.

How do I clear F33116?

Route the encoder cables and shielding in compliance with EMC, check the plug connections, replace the encoder or encoder cable if necessary and check the Sensor Module, e.g. its contacts. Then acknowledge the fault.

Can F33116 also appear as an alarm?

Yes. Depending on the drive configuration, the same condition can also be output as an alarm or without an automatic reaction; in those variants no acknowledgement is required.

Codes next to this one

Source

Written from Siemens' own List Manuals and operating instructions; every number, designation and parameter on this page is checked against them before publication.

All SINAMICS codes: fault and alarm codes · the F33xxx group · SINAMICS manuals · Siemens manuals