Diaphragm seal with flange connection
Description
Diaphragm seals are used for the protection of pressure measuring instruments in applications with difficult media. In diaphragm seal systems, the diaphragm of the diaphragm seal effects the separation of the instrument and the medium. The pressure is transmitted to the measuring instrument via the system fill fluid which is inside the diaphragm seal system.
For the implementation of demanding customer applications, there are a wide variety of designs, materials and system fill fluids available.
For further technical information on diaphragm seals and diaphragm seal systems see IN 00.06 'Application, operating principle, designs'.
The model 990.41 diaphragm seal is ideally suited for applications with small process connections. Due to its design, with an internal diaphragm, accurate measurements are possible even with small flange connections.
Diaphragm seal with flange connection, model 990.41
By means of optionally available flushing connections, the process side of the flange can be cleaned and flushed as required.
Assembly of the diaphragm seal to the measuring instrument may be made via a direct connection, for high temperatures via a cooling element or via a flexible capillary.
For the material selection WIKA offers a variety of solutions, in which the upper body of the diaphragm seal and the wetted parts can be made of identical or different materials. The wetted parts can, as an alternative, be coated.
Special features
- Internal diaphragm with large working volume
- Special materials available
- Low temperature error due to large diaphragm diameter (realisation of low measuring ranges possible)
- Wide temperature application range due to large working volume
- Integrated flushing connections (optional)
| Model | 990.41 |
| Product family | 990 |
| Subcategory | Diaphragm seal |
| Process connection | DIN EN 1092-1 DN 15DIN EN 1092-1 DN 20DIN EN 1092-1 DN 25DIN EN 1092-1 DN 40DIN EN 1092-1 DN 50ASME B16.5 ½"ASME B16.5 ¾"ASME B16.5 1"ASME B16.5 1 ½"ASME B16.5 2"JIS DN 25AJIS DN 40AJIS DN 50ADN 15DN 20DN 25DN 40DN 50½"¾"1"1 ½"2"2 ½"DN 25ADN 40ADN 50ADIN EN 1092-1 DN 15...50ASME B16.5 1/2"...2"JIS DN 25A...50A |
| Process temperature | −200…+400 °C |
| Case material | Stainless steel 1.4404 (316L), Stainless steel 1.4435 (316L), Stainless steel 1.4539 (904L), Stainless steel 1.4541 (321), Stainless steel 1.4571 (316Ti), Duplex 2205 (1.4462), Superduplex (1.4410), Hastelloy C22 (2.4602), Hastelloy C276 (2.4819), Inconel 600 (2.4816), Inconel 625 (2.4856), Incoloy 825 (2.4858), Monel 400 (2.4360), Nickel 200 (2.4060, 2.4066), Titanium grade 2 (3.7035), Titanium grade 7 (3.7235) |
| Wetted parts material | Stainless steel 1.4404 (316L), Stainless steel 1.4539 (904L), Stainless steel 1.4541 (321), Stainless steel 1.4571 (316Ti), ECTFE coating, PFA (perfluoroalkoxy) coating, Hastelloy C22 (2.4602), Hastelloy C276 (2.4819), Inconel 600 (2.4816), Inconel 625 (2.4856), Incoloy 825 (2.4858), Monel 400 (2.4360), Nickel 200 (2.4060, 2.4066), Titanium class 2 (3.7035), Titanium grade 2 (3.7035), Titanium grade 7 (3.7235), Titanium grade 11 (3.7225), Duplex 2205 (1.4462), Superduplex (1.4410), Gold plating, Wikaramic ® coating |
| Sealing material | FPM, PTFE, Statotherm, Statotherm ®, FPM (max. 200°C), PTFE (max. 260°C), Statotherm® (max. 400°C) |
| Certifications | EACCRNMTSCHS |
| Datasheet languages | EN |
| Model 990.41 | Standard | Option |
|---|---|---|
| Level of cleanliness of wetted parts | Oil and grease free per ASTM G93-03 level F,WIKA standard, < 1,000 mg/m² | ■ Oil and grease free, level D, < 220 mg/m² 1) ■ Oil and grease free, Level C, < 66 mg/m² 1) ■ Oil and grease free for oxygen applications, < 66 mg/m² ■ Silicone-free, packed airtight |
| Origin of wetted parts | International | EU, CH, USA |
| Sealing | ■ FPM (max. 200 °C) ■ PTFE (max. 260 °C) | Statotherm ® (max. 400 °C) |
| Flushing connection | - | ■ Single flushing connection (G ¼, G⅛, ¼NPT, ⅛NPT) ■ Dual flushing connection (G ¼, G⅛, ¼NPT, ⅛NPT) ■ Plug screws |
| Connection to the measuring instrument | Axial adapter | Axial adapter with G½, G¼, ½NPTor ¼NPT(female) |
| Type of mounting | Direct mounting | ■ Capillary ■ Cooling element |
| Retainer parts | Stainless steel | - |
| Vacuum service (see IN 00.25) | Basic service | ■ Premium service ■ Advanced service |
| Instrument mounting bracket (only for capillary option) | - | ■ Form H per DIN 16281, 100 mm, aluminium, black ■ Form H per DIN 16281, 100 mm, stainless steel ■ Bracket for pipe mounting, for pipe Ø20 ... 80 mm, steel (see data sheet AC 09.07) |
| Standard | Flange size | Sealing face | |
|---|---|---|---|
| Standard | Option | ||
| Following DIN EN 1092-1 | DN 15 | Form B1 | Form B2 Form C (tongue) Form D (groove) Form E (spigot with form B1) Form E (spigot with form B2) Form F (recess with form B1) Form F (recess with form B2) Form G(O-ring spigot) Form H (O-ring groove) |
| DN 20 | |||
| DN 25 | |||
| DN 40 | |||
| DN 50 | |||
| Following ASME B16.5 | ½" | RF 125 ... 250 AA | RFSF Flat face Small tongue Large tongue Large male face Small male face Small groove Large groove Small female face Large female face RJF groove |
| ¾" | |||
| 1" | |||
| 1 ½ " | |||
| 2" | |||
| 2 ½ " | |||
| Following JIS | DN 25A | - | RF 125 …250 AA |
| DN 40A | |||
| DN 50A |
| Upper body of diaphragm seal | Wetted parts | Maximum permissible process temperature 2) in °C [°F] | |
|---|---|---|---|
| Lower body of diaphragm seal 1) | Diaphragm | ||
| Stainless steel 1.4404 (316L) | Stainless steel 1.4404 (316L) | Stainless steel 1.4404 / 1.4435 (316L), standard version | 400 [752] |
| Stainless steel 1.4539 (904L) | Stainless steel 1.4539 (904L) | ||
| Stainless steel 1.4541 (321) | Stainless steel 1.4541 (321) | ||
| Stainless steel 1.4571 (316Ti) | Stainless steel 1.4571 (316Ti) | ||
| ECTFE coating | ECTFE coating | 150 [302] | |
| PFA (perfluoroalkoxy) coating, FDA | PFA(perfluoroalkoxy) coating,FDA | 260 [500] | |
| PFA (perfluoroalkoxy) coating, antistatic | PFA (perfluoroalkoxy) coating, antistatic | ||
| Stainless steel 1.4404 (316L) | Gold plating | 400 [752] | |
| Stainless steel 1.4404 (316L) | Wikaramic ® coating | ||
| Hastelloy C22 (2.4602) | Hastelloy C22 (2.4602) | 260 [500] | |
| Hastelloy C276 (2.4819) | Hastelloy C276 (2.4819) | 400 [752] | |
| Inconel 600 (2.4816) | Inconel 600 (2.4816) | ||
| Inconel 625 (2.4856) | Inconel 625 (2.4856) | ||
| Incoloy 825 (2.4858) | Incoloy 825 (2.4858) | ||
| Monel 400 (2.4360) | Monel 400 (2.4360) | ||
| Nickel 200 (2.4060, 2.4066) | Nickel 200 (2.4060, 2.4066) | 260 [500] | |
| Titanium class 2 (3.7035) | Titanium class 2 (3.7035) | 150 [302] | |
| Titanium grade 2 (3.7035) | Titanium grade 2 (3.7035) | ||
| Titanium grade 7 (3.7235) | Titanium grade 11 (3.7225) | 300 [572] | |
| Stainless steel 1.4435 (316L) | Stainless steel 1.4435 (316L) | Stainless steel 1.4435 (316L) | 400 [752] |
| Stainless steel 1.4539 (904L) | Stainless steel 1.4539 (904L) | Stainless steel 1.4539 (904L) | |
| Stainless steel 1.4541 (321) | Stainless steel 1.4541 (321) | Stainless steel 1.4541 (321) | |
| Stainless steel 1.4571 (316Ti) | Stainless steel 1.4571 (316Ti) | Stainless steel 1.4571 (316Ti) | |
| Duplex 2205 (1.4462) | Duplex 2205 (1.4462) | Duplex 2205 (1.4462) | 300 [572] |
| Superduplex (1.4410) | Superduplex (1.4410) | Superduplex (1.4410) | |
| Hastelloy C22 (2.4602) | Hastelloy C22 (2.4602) | Hastelloy C22 (2.4602) | 400 [752] |
| Hastelloy C276 (2.4819) | Hastelloy C276 (2.4819) | Hastelloy C276 (2.4819) | |
| Inconel 600 (2.4816) | Inconel 600 (2.4816) | Inconel 600 (2.4816) | |
| Inconel 625 (2.4856) | Inconel 625 (2.4856) | Inconel 625 (2.4856) | |
| Incoloy 825 (2.4558) | Incoloy 825 (2.4858) | Incoloy 825 (2.4858) | |
| Monel 400 (2.4360) | Monel 400 (2.4360) | Monel 400 (2.4360) | |
| Nickel 200 (2.4060, 2.4066) | Nickel 200 (2.4060, 2.4066) | Nickel 200 (2.4060, 2.4066) | |
| Titanium grade 2 (3.7035) | Titanium grade 2 (3.7035) | Titanium grade 2 (3.7035) | |
| Titanium grade 7 (3.7235) | Titanium grade 7 (3.7235) | Titanium grade 11 (3.7225) |
| Logo | Description | Country |
|---|---|---|
| EAC (option) Pressure equipment directive | Eurasian Economic Community | |
| - | CRN Safety (e.g. electr. safety, overpressure, ...) | Canada |
| - | MTSCHS (option) Permission for commissioning | Kazakhstan |
View all (9)
| DN | Class | Dimensions in mm[in] | G 1 | x | |||||
|---|---|---|---|---|---|---|---|---|---|
| Mb | D | b | d 3 | f | k | ||||
| ½" | 150 | 89 [3.504] | 150 [5.906] | 37 [1.467] | 34.9 [1.374] | 2 [0.079] | 60.3 [2.374] | ½"-13 UNC | 4 |
| 300 | 89 [3.504] | 150 [5.906] | 36 [1.417] | 34.9 [1.374] | 2 [0.079] | 66.7 [2.656] | ½"-13 UNC | 4 | |
| 400/600 | 89 [3.504] | 150 [5.906] | 40 [1.575] | 34.9 [1.374] | 7 [0.276] | 66.7 [2.656] | ½"-13 UNC | 4 | |
| ¾" | 150 | 89 [3.504] | 150 [5.906] | 35 [1.378] | 42.9 [1.689] | 2 [0.079] | 69.9 [2.752] | ½"-13 UNC | 4 |
| 300 | 89 [3.504] | 150 [5.906] | 34 [1.339] | 42.9 [1.689] | 2 [0.079] | 82.6 [3.252] | ⅝"-11 UNC | 4 | |
| 400/600 | 89 [3.504] | 150 [5.906] | 40 [1.575] | 42.9 [1.689] | 7 [0.276] | 82.6 [3.252] | ⅝"-11 UNC | 4 | |
| 1" | 150 | 89 [3.504] | 150 [5.906] | 32 [1.26] | 50.8 [2] | 2 [0.079] | 79.4 [3.126] | ½"-13 UNC | 4 |
| 300 | 89 [3.504] | 150 [5.906] | 32 [1.26] | 50.8 [2] | 2 [0.079] | 88.9 [3.5] | ⅝"-11 UNC | 4 | |
| 600 | 89 [3.504] | 150 [5.906] | 37 [1.467] | 50.8 [2] | 7 [0.276] | 88.9 [3.5] | ⅝"-11 UNC | 4 | |
| 1 ½" | 150 | 89 [3.504] | 150 [5.906] | 30 [1.181] | 73 [2.874] | 2 [0.079] | 98.4 [3.874] | ½"-13 UNC | 4 |
| 300 | 89 [3.504] | 155 [6.102] | 36 [1.417] | 73 [2.874] | 2 [0.079] | 114.3 [4.5] | ¾"-10 UNC | 4 | |
| 400/600 | 89 [3.504] | 155 [6.102] | 40 [1.575] | 73 [2.874] | 7 [0.276] | 114.3 [4.5] | ¾"-10 UNC | 4 | |
| 2" | 150 | 89 [3.504] | 150 [5.906] | 28 [1.102] | 92.1 [3.626] | 2 [0.079] | 120.7 [4.752] | ⅝"-11 UNC | 4 |
| 300 | 89 [3.504] | 165 [6.496] ¹⁾ | 28 [1.102] | 92.1 [3.626] | 2 [0.079] | 127 [5] | ⅝"-11 UNC | 8 | |
| 400/600 | 89 [3.504] | 165 [6.496] ¹⁾ | 33 [1.299] | 92.1 [3.626] | 7 [0.276] | 127 [5] | ⅝"-11 UNC | 8 |
| DN | PN in bar | Dimensions in mm[in] | G 1 | x | |||||
|---|---|---|---|---|---|---|---|---|---|
| Mb | D | b | d 3 | f | k | ||||
| 15 | 10 ... 40 | 89 [3.504] | 150 [5.906] | 34 [1.339] | 45 [1.772] | 2 [0.079] | 65 [2.559] | M12 | 4 |
| 63 ... 100 | 89 [3.504] | 150 [5.906] | 32 [1.26] | 45 [1.772] | 2 [0.079] | 75 [2.953] | M12 | 4 | |
| 20 | 10 ... 40 | 89 [3.504] | 150 [5.906] | 33 [1.229] | 58 [2.283] | 2 [0.079] | 75 [2.953] | M12 | 4 |
| 63 ... 100 | 89 [3.504] | 150 [5.906] | 33 [1.299] | 58 [2.283] | 2 [0.079] | 90 [3.543] | M16 | 4 | |
| 25 | 10 ... 40 | 89 [3.504] | 150 [5.906] | 32 [1.26] | 68 [2.677] | 2 [0.079] | 85 [3.346] | M12 | 4 |
| 63 ... 100 | 89 [3.504] | 150 [5.906] | 32 [1.26] | 68 [2.677] | 2 [0.079] | 100 [3.937] | M16 | 4 | |
| 40 | 10 ... 40 | 89 [3.504] | 150 [5.906] | 32 [1.26] | 88 [3.465] | 2 [0.079] | 110 [4.331] | M16 | 4 |
| 63 ... 100 | 89 [3.504] | 170 [6.693] | 40 [1.575] | 88 [3.465] | 2 [0.079] | 125 [4.921] | M20 | 4 | |
| 50 | 10 ... 40 | 89 [3.504] | 165 [6.496] | 35 [1.378] | 102 [4.016] | 2 [0.079] | 125 [4.921] | M16 | 4 |
| 63 | 89 [3.504] | 180 [7.087] | 26 [1.024] | 102 [4.016] | 2 [0.079] | 135 [5.315] | M20 | 4 | |
| 100 | 89 [3.504] | 195 [7.677] | 28 [1.102] | 102 [4.016] | 2 [0.079] | 145 [5.709] | M24 | 4 |
| Material | Unified numbering system (UNS) |
|---|---|
| Stainless steel 316L (1.4404 or 1.4435) | S31603 |
| Stainless steel 904L (1.4539) | N08904 |
| Stainless steel 321 (1.4541) | S32100 |
| Stainless steel 316Ti (1.4571) | S31635 |
| Stainless steel 1.4466 (urea grade) | S31050 |
| Duplex 2205 (1.4462) | S31803 |
| Superduplex 1.4410 | S32750 |
| Tantalum (also lining) | R05200 |
| Hastelloy C276 (2.4819) | N01276 |
| Hastelloy C22 (2.4602) | N06022 |
| Inconel 600 (2.4816) | N06600 |
| Incoloy 825 (2.4858) | N08825 |
| Inconel 625 (2.485) | N06625 |
| Monel 400 (2.4360) | N04400 |
| Nickel 200 (2.4066) | N02200 |
| Nickel 201 (2.4068) | N02201 |
| Titanium 3.7035 (class 2) | R50400 |
| Titanium 3.7235 (class 7) | R52400 |
| Zirconium GR702 | R60702 |
| Designation | Identi- fication number | Solidi- fication point | Boiling/ degradation point | Density at 25 °C | Kin.Viscosity at 25 °C | Remark |
|---|---|---|---|---|---|---|
| KN | °C | °C | g/cm³ | cSt | ||
| Silicone oil | 2 | -45 | +300 | 0.96 | 54.5 | Universal application |
| Glycerine | 7 | -35 | +240 | 1.26 | 759.6 | FDA 21 CFR 182.1320 |
| Silicone oil | 17 | -90 | +200 | 0.92 | 4.4 | Low temperatures |
| Halocarbon | 21 | -60 | +175 | 1.89 | 10.6 | Oxygen 1) and chlorine |
| Methylcyclopentane | 30 | -130 | +60 | 0.74 | 0.7 | For very low temperatures |
| High-temperature silicone oil | 32 | -25 | +400 | 1.06 | 47.1 | For high temperatures |
| Neobee® M-20 | 59 | -35 | +260 | 0.92 | 10.0 | FDA 21 CFR 172.856, 21 CFR 174.5 |
| DI water | 64 | +4 | +85 | 1.00 | 0.9 | For ultrapure media |
| Silicone oil | 68 | -75 | +250 | 0.93 | 10.3 | |
| DI water/propanol mixture | 75 | -30 | +60 | 0.92 | 3.6 | For ultrapure media |
| Medicinal white mineral oil | 92 | -15 | +260 | 0.85 | 45.3 | FDA 21 CFR 172.878, 21 CFR 178.3620(a); USP, EP, SP |
| Maximum temperature | Maximum oxygen pressure |
|---|---|
| to 60 °C | 50 bar |
| > 60 °C to 100 °C | 30 bar |
| > 100 °C to 175 °C | 25 bar |
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