Compact diaphragm seal system
Description
The model DSSA11SA compact diaphragm seal system is particularly well suited for hygienic process integration in sanitary applications.
The model DSSA11SA meets the requirements of CIP (Cleaning in Place) and SIP (Sterilisation in Place) and withstands the temperatures of the cleaning steam.
The clamp connection (TRI-CLAMP ® ) enables the quick and easy dismounting and thus a simple cleaning with seal replacement.
In the basic version, the instrument is fitted with a pressure sensor without a display, which, depending on the application, can be used either for pressure monitoring or as an electronic PNP/NPN switch for process control.
for further approvals, see page 9
Fig. left: Metal version
Fig. right: Version with 360° LED status indication
With an additional IO-Link interface, the instrument can be programmed flexibly and has integrated diagnostic functions that monitor the instrument status. In addition, this allows the digital signal to be configured externally and conveniently at any time.
This version, which has been enhanced with a 360° LED status indication, provides visual information about the status and enables intuitive and quick error detection and correction. For maintenance, a blinking function via IO-Link facilitates the clear localisation of a diaphragm seal system. The blinking function prevents confusion of measuring locations and accelerates maintenance.
TRI-CLAMP ® is a trademark of the company Alfa Laval AB SE
Special features
- Compact design with flush diaphragm
- Materials suitable for contact with food
- Clamp connection easy to open for cleaning and seal replacement
- Suitable for SIP and CIP
- Latest IO-Link specification: Version 1.1
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- Hygenic approvalwithout
- Approvalswithout
- Unitbar
- Pressure typegauge
- Measuring range0 ... 1 bar gauge
- Accuracy1.0% of span
- pipe standardPipe dimensions per BS 4825 part 3 or O.D.-Tube
- Process connectionDN 25.4 (pipe dimensions 25.4 x 1.6)
- Wetted partsStainless steel 1.4435 (316L); UNS S31603
- System fill fluidKN 59 Neobee M-20; for food and pharmaceutical applications;FDA
- Permissible medium temperature—
- Output signal—
- Electrical connectioncircular connector M12x1, 4-pin
- Cable lengthwithout
- Overpressure limitstandard
- Status IndicationIntegrated indication
- Certificateswithout
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| Model | DSSA11SA |
| Product family | DSS |
| Subcategory | Diaphragm seal system with electronic output |
| Pressure ranges | 0…1 bar · 0…1.6 bar · 0…2.5 bar · 0…4 bar · 0…6 bar · 0…100 psi · 0…160 psi · 0…200 psi · 0…300 psi · 0…500 psi · -1…0 bar · -1…0.6 bar · -1…1.5 bar · -14.5…0 psi · -14.5…50 psi · -14.5…100 psi · -14.5…160 psi · 0…10 bar · 0…16 bar · 0…25 bar · 0…40 bar |
| Accuracy class | ≤ ±1 % of span |
| Accuracy standard | IEC 61298-2 |
| Process connection | Clamp DN 1"Clamp DN 1 ½"Clamp DN 2"Clamp DN 2 ½"Clamp DN 3"Clamp DN 26.9Clamp DN 33.7Clamp DN 42.4Clamp DN 48.3Clamp DN 60.3Clamp DN 76.1Clamp DN 25.4Clamp DN 38.1Clamp DN 50.8Clamp DN 63.5Clamp DN 76.2 |
| Process temperature | −35…+150 °C |
| Output signal | 4-20mA · IO-Link · PNP · NPN · Switching output |
| Power supply | DC 10…32 V |
| Electrical connection | Circular connector M12 x 1, 4-pin |
| Switching function | Hysteresis |
| Switching contacts | 2 |
| Case material | Stainless steel 316L |
| Wetted parts material | Stainless steel 1.4435 (316L) |
| Ambient temperature | +0…+40 °C |
| IP rating | IP65/IP67 |
| Weight | 0.22 kg |
| Certifications | CEUKCARoHS3-AEHEDGFDA |
| Datasheet languages | EN |
| Specification | Case version | |||
|---|---|---|---|---|
| Circular connector 4-pin | Metal, 4-pin | 3-pin | ||
| M12 x 1 | Angular connector DIN 175301-803 A | |||
| Ingress protection (IP code) per IEC 60529 | IP65 and IP67 | IP65 and IP67 | IP65 | |
| EHEDG-certified | x | x | x | |
| 3-A-compliant | - | x | - | |
| Selectable specification | ||||
| 360° LED status indication | x | - | x | |
| IO-Link | x | x | - | |
| Teach function | x | x | - | |
| Number of switching outputs | ■ 1 ■ 2 | ■ 1 ■ 2 | 1 |
| Data sheet number | Title |
|---|---|
| IN 00.06 | Diaphragm seals and diaphragm seal systems, application - functionality - design |
| IN 00.41 | Specifications of oil- and grease-free instruments |
| Version | Compact diaphragm seal system, hygienic design, with IO-Link and switching outputs |
|---|---|
| Mounting type | Direct mounting |
| System fill fluid | ■ KN 59:FDA 21 CFR 172.856, 21 CFR 174.5 ■ KN 92:FDA 21 CFR 172.878, 21 CFR 178.3620(a); USP, EP |
| Accuracy, switching output 1) | ■ ≤ ±1 %of span ■ ≤ ±0.5 %of span |
|---|---|
| Zero point setting | Max. 3 %of span (via IO-Link) |
| Temperature error 2) | ≤ ±1.5 %of span |
| Mean temperature coefficient 2) | |
| Zero point | ≤ ±0.16 %of span/10 K |
| Span | ≤ ±0.16 %of span/10 K |
| Switching current dependency | |
| With switching currents greater than 50mA | ≤ ±0.05 %per 50 mAwith additional applied switching current |
| Versions without Teach function, LED status indication and IO-Link | ≤ ±0.075 %per 50 mAwith additional applied switching current |
| Reference conditions per IEC 61298-1 | |
| Ambient temperature | 23 °C ±2 °C [73 °F ±7 °F] |
| Atmospheric pressure | 860 ... 1,060 mbar [86 ... 106 kPa, 12.5 ... 15.4 psi] |
| Air humidity | 45 ... 75 %r.h. |
| Mounting position | Vertical, diaphragm points downward |
| Supply voltage | DC 10…32V |
View all (20)
| bar | |
|---|---|
| 0 ... 1 | 0 ... 10 |
| 0 ... 1.6 | 0 ... 16 |
| 0 ... 2.5 | 0 ... 25 |
| 0 ... 4 | 0 ... 40 |
| 0 ... 6 |
| 0 ... 1 | 0 ... 6 |
|---|---|
| 0 ... 1.6 | 0 ... 10 |
| 0 ... 2.5 | 0 ... 16 |
| 0 ... 4 | 0 ... 25 |
| bar | |
|---|---|
| -1 ... 0 | -1 ...+3 |
| -1 ... +0.6 | -1 ...+5 |
| -1 ... +1.5 | -1 ...+9 |
| psi | |
|---|---|
| 0 ... 15 | 0 ... 160 |
| 0 ... 25 | 0 ... 200 |
| 0 ... 30 | 0 ... 300 |
| 0 ... 50 | 0 ... 500 |
| 0 ... 100 |
| 0 ... 15 | 0 ... 100 |
|---|---|
| 0 ... 25 | 0 ... 160 |
| 0 ... 30 | 0 ... 200 |
| 0 ... 50 | 0 ... 300 |
| psi | |
|---|---|
| -14.5 ... 0 | -14.5 ...+50 |
| -14.5 ...+15 | -14.5 ...+100 |
| -14.5 ...+30 | -14.5 ...+160 |
| Switching current | Max. 250 mA, see 'Derating curve per switching output', page 6 | |
|---|---|---|
| Switching voltage | Supply voltage - 1V | |
| Supply voltage | ||
| Supply voltage | DC 10 ...32V | |
| Current supply | With one switching output | ≤ 0.3 A incl. switching current |
| With two switching outputs | ≤ 0.6 A incl. switching current | |
| Current consumption | ≤ 25mA | |
| Communication | ||
| Communication protocol | Revision | IO-Link 1.1 |
| Transmission rate | 38.4 kBaud (COM2) | |
| Min. cycle time | 2.3 ms | |
| Master port class | A | |
| Dynamic behaviour | ||
| Switch-on time | 1 s | |
| Response time of switching output | ≤ 5 ms |
| Available combinations of signal types | Connection type of connector | ||||
|---|---|---|---|---|---|
| Switching output | IO-Link 1.1 | Teach | 3-pin | 4-pin | |
| SP1 | SP2 | ||||
| PNP | - | - | - | x | x |
| NPN | - | - | - | x | x |
| PNP | - | x | - | - | x |
| PNP | - | - | x | - | x |
| NPN | - | - | x | - | x |
| PNP | PNP | - | - | - | x |
| PNP | PNP | x | - | - | x |
| NPN | NPN | - | - | - | x |
| Connection type | Ingress protection (IP code) per IEC 60529 1) |
|---|---|
| Circular connector M12 x 1, metal, 4-pin | IP65 and IP67 |
| Circular connector M12 x 1, 4-pin | |
| With LED status indication | IP65 and IP67 |
| Without LED status indication | IP65 and IP67 |
| Angular connector DIN 175301-803 A, 3-pin 2) | |
| With LED status indication | IP65 |
| Without LED status indication | IP65 |
| Short-circuit resistance | SP1 / SP2 vs. U- |
|---|---|
| Reverse polarity protection | U+ vs. U- |
| Insulation voltage | DC 500V |
| Overvoltage protection | DC 36V |
| Material | |
|---|---|
| Material of wetted parts | Stainless steel 1.4435 (316L) |
| Origin of wetted parts | ■ International ■ Exclusively from EU, CH, GB |
| Level of cleanliness of wetted parts | ■ Oil- and grease-free perWIKA specification (< 1,000 mg/m 2 ) ■ Oil- and grease-free per ASTM G93-03 level D (< 220 mg/m 2 ) ■ Oil- and grease-free per ASTM G93-03 level C (< 66 mg/m 2 ) |
| Surface roughness of wetted parts | Ra ≤ 0.76 µm [30 µin] per ASME BPE SF3 (except for weld seam) Other surface qualities on request |
| Material in contact with the environment | |
| Case | Stainless steel 316L |
| Circular connector M12 x 1, metal | Stainless steel 316L |
| Circular connector M12 x 1 | PBT GF30 |
| LED status indication | PC |
| Medium temperature range | |
|---|---|
| System fill fluid KN 59 | -35 ...+150 °C [-31 ...+302 °F] |
| System fill fluid KN 92 | -15 ...+150 °C [5 ... 302 °F] |
| CIP and SIP process | Max. 150 °C [302 °F], long term |
| Ambient temperature range | 0 ... 40 °C [32 ... 104 °F] 1) |
| Storage temperature range | -35 ...+70 [-31 ...+158 °F] |
| Relative humidity | 45 ... 75 %r.h. |
| Vibration resistance per IEC 60068-2-6 | 25 g, 10 ... 2,000 Hz (under resonance) |
| Shock resistance per IEC 60068-2-27 | ■ 100 g, 6 ms (IEC 60068-2-27, mechanical) ■ 1,000 g, 1 ms (IEC 60068-2-27, mechanical) 2) |
| Mounting position | As required |
| Ingress protection (IP code) per IEC 60529 | → See table 'Electrical connection', page 7 |
| Logo | Description | Region |
|---|---|---|
| EU declaration of conformity | European Union | |
| EMCdirective | ||
| RoHS directive | ||
| UKCA | United Kingdom | |
| Electromagnetic compatibility regulations | ||
| Restriction of hazardous substances (RoHS) regulations | ||
| ® | 3-A 1) | USA |
| This instrument is 3-A marked, based on a third party verification for conformance to the 3-A standard. | ||
| JANUARY 2023 TYPE EL CLASS I | EHEDG Hygienic design | European Union |
| Logo | Description |
|---|---|
| - | China RoHS directive |
| - | Manufacturer's declaration regarding regulations (EC) 1935/2004 and (EC) 2023/2006 (GMP) |
| - | Suitability of wetted materials for drinking water in accordance with the European 4MS initiative |
| - | In accordance with EMEA/410/01 free from substances of animal origin (ADI-free) |
| - | Manufacturer's declaration GB 4806.1-2016 China National Food Safety Standard - Good Manufacturing Practice GB 31603-2015 (GMP) |
| Certificate | ■ 3.1 inspection certificate per EN 10204 (e.g. material proof for wetted metal parts, indication accuracy, calibration certificate) ■ 2.2 test report per EN 10204 (e.g. state-of-the-art manufacturing, material proof, indication accuracy) - FDA conformity of the system fill fluid - 3-A conformity of the diaphragm seal, based on a third party verification - EHEDG conformity |
|---|
| DN | PN ¹⁾ | Dimensions in mm[in] | ||||
|---|---|---|---|---|---|---|
| For pipe outer Ø x wall thickness | Pipe inner Ø | D | Mb | h | ||
| 26.9 | 40 | 26.9 x 1.6 [1.059 x 0.063] | 23.7 [0.933] | 50.5 [1.988] | 22 [0.866] | 16 [0.63] |
| 33.7 | 40 | 33.7 x 2 [1.327 x 0.079] | 29.7 [1.169] | 50.5 [1.988] | 25 [0.984] | 16 [0.63] |
| 42.4 | 40 | 42.4 x 2 [1.669 x 0.079] | 38.4 [1.512] | 64 [2.52] | 32 [1.26] | 16 [0.63] |
| 48.3 | 40 | 48.3 x 2 [1.902 x 0.079] | 44.3 [1.744] | 64 [2.52] | 40 [1.575] | 16 [0.63] |
| 60.3 | 40 | 60.3 x 2 [2.374 x 0.079] | 56.3 [2.217] | 77.5 [3.051] | 52 [2.047] | 16 [0.63] |
| 76.1 | 25 | 76.1 x 2 [2.996 x 0.079] | 72.1 [2.839] | 91 [3.583] | 60 [2.362] | 16 [0.63] |
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