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WIKA · Pressure measurement · Family MW

Diaphragm pressure switch

Diaphragm pressure switch for safety-critical applications in process industries, suitable for gaseous and liquid, aggressive and highly viscous or contaminated media.
Range
-1…600 bar
Accuracy
Set point repeatability ≤ 1 % of span
Protection
IP66
RoHSNACE MR0175/ISO 15156NACE MR0103/ISO 17945EN 1854EN 12952EN 12953PEDLow voltage directiveUKCAEACEx UkraineCCCKCs-ECASCEATEX: II 1 GDNACE MR0175 / ISO 15156NACE MR0103 / ISO 17945Ex iaEx ia I MaEx ia IIC T6/T4 GaEx ia IIIC T85℃/T135℃ Da IP66
Price
On request
Depends on configuration
Request a quote
+38 (067) 285-77-70·info@avigan.com.uaViberTelegram

Description

These high-quality mechanical pressure switches have been developed especially for safety-critical applications. The great advantage of mechanical pressure switches is that no supply voltage is required for the switching process.

In production, the switches are traced by quality assurance software at every step and subsequently are 100 % tested. The robust switch enclosure from stainless steel 316L can withstand the rough and corrosive operating conditions of the process industry with working ranges of up to 600 bar. The pressure switch is fitted with 1 or 2 microswitches, which make it possible to switch an electrical load of up to

AC 250 V, 20 A directly.

For lower switching power ratings, such as for PLC applications, argon gas-filled microswitches with gold-plated contacts are available.

for further approvals, see page 6

Special features

  • Case from 316L, IP66, NEMA 4X
  • Setting ranges from 16 mbar to 600 bar, also all other equivalent vacuum or combined pressure and vacuum ranges
  • Intrinsic safety Ex ia available
  • 1 or 2 independent switch points, high switching power up to AC 250 V, 20 A
  • Switch point repeatability < 1 %
Identification
ModelMW
SubcategoryDiaphragm pressure switch
Measuring range
Pressure ranges0…100 mbar · 0…16 mbar · -100…0 mbar · -1…1.5 bar · -1…5 bar · -1…9 bar · -1…15 bar · 0…0.2 bar · 0…0.4 bar · 4…40 bar · 10…100 bar · 10…250 bar · 20…400 bar · 30…600 bar · 0…0.016 bar · 0…40 bar
Accuracy
Accuracy classSet point repeatability ≤ 1 % of span
Accuracy standardIEC 61298-2:2008
Safety integrity level (SIL)SIL 2-qualified or SIL 3-qualified per IEC 61508 / IEC 61513
Process conditions
Process connection
M20x1.5¼ NPT, female thread½ NPT, female thread via adapter½ NPT, male thread via adapterG ¼, female thread via adapterG ½ A, male thread via adapterG ¼ A, male thread via adapterASME B16.5EN 1092-1¾ NPTG ½G ¾G 1/2 B1/2 NPTASME B16.5 Class 150/300/600EN 1092-1 PN10/401/4 NPT female1/2 NPT female (via adapter)1/2 NPT male (via adapter)G1/4 female (via adapter)G1/2A male (via adapter)G1/4A male (via adapter)ASME B16.5 flangeEN 1092-1 flange
Process temperature−40…+85 °C
Electrical characteristics
Electrical connectionInternal terminal block, cable gland (nickel-plated brass or stainless steel), MIL connector 7-pin DTL 5015
Switching function1 or 2 independent switch points, SPDT or DPDT, fixed or adjustable dead band
Switching contacts2
Materials
Case materialStainless steel 316L
Wetted parts materialStainless steel 316, Stainless steel 316L, PTFE, Monel, Hastelloy C276, FPM, NBR
Sealing materialFPM, NBR, PTFE, welded diaphragm element
Operating environment
Ambient temperature−60…+85 °C
IP ratingIP66
Weight1 kg
Certifications and approvals
Certifications
RoHSNACE MR0175/ISO 15156NACE MR0103/ISO 17945EN 1854EN 12952EN 12953PEDLow voltage directiveUKCAEACEx UkraineCCCKCs-ECASCE
Explosion protection
ATEX: II 1 GDIECEx: Ex ia I Ma, Ex ia IIC T6/T42, Ex ia IIIC T85°C/T135°C2 DaNACE MR0175 / ISO 15156NACE MR0103 / ISO 17945EN 1854EN 12952EN 12953Ex iaEx ia I MaEx ia IIC T6/T4 GaEx ia IIIC T85℃/T135℃ Da IP66
Additional details
Datasheet languagesEN
Tables from datasheet
Basic information
VersionDiaphragm pressure switch
Special design feature■ Version for hazardous areas (Ex ia) ■ For oxygen, oil- and grease-free ■ Per NACE 1) MR0175 / ISO 15156, use in H₂S-containing environments in oil and gas production ■ Per NACE 1) MR0103 / ISO 17945, metals resistant to sulphide stress cracking ■ Version compliant with EN 1854, pressure sensing devices for gas burners and gas burning appliances ■ Version compliant with EN 12952 and EN 12953, limiting devices in water- tube and shell boilers ■ Drying of wetted parts ■ Offshore version ■ Tropical version (suitable for environments with increased air humidity) ■ Version for ammonia applications ■ Geothermal version ■ Low-temperature version to -60 °C ■ Assembled as a diaphragm seal system ■ Additional protection from stainless steel 316L or Hastelloy for setting ranges 2.5 ... 25 bar
Contact version→See table &#x27;Contact version&#x27;
Function■ 1 x SPDT (single pole double throw) ■ 2 x SPDT (single pole double throw) ■ 1 x DPDT (double pole double throw) The DPDT function is realised with 2 simultaneously triggering SPDT microswitches, within 0.2 %of span.
Dead band■ 1 or 2 contacts with fixed dead band ■ 1 or 2 contacts with adjustable dead band ■ 1 contact with fixed dead band and 1 contact with adjustable dead band
Dielectric strengthSafety class I (IEC 61298-2: 2008)
Switch enclosure
DesignCase cover with bayonet lock, protection against unauthorised access by lead sealing possible. Laser-engraved product label from stainless steel.
MaterialStainless steel 316L
Mounting 2)■ Direct mounting ■ Wall bracket from stainless steel AISI 304 ■ Mounting bracket for 2" pipe mounting from stainless steel AISI 304
Contact versionElectrical rating (resistive load)Suitable for
ACDCEx ia option
With fixed dead band
UN1 x SPDT, silver250 V, 15 A24 V, 2 A, 125 V, 0.5 A, 220 V, 0.25 ANo
US1 x SPDT, silver, hermetically sealed, argon gas filling 1)250 V, 15 A24 V, 2 A, 220 V, 0.5 AYes
UO1 x SPDT, gold-plated, hermetically sealed, argon gas filling 1)125 V, 1 A24 V, 0.5 AYes
UG1 x SPDT, gold-plated125 V, 1 A24 V, 0.5 AYes
DN2 x SPDT or 1 x DPDT, silver250 V, 15 A24 V, 2 A, 125 V, 0.5 A, 220 V, 0.25 ANo
DS2 x SPDT or 1 x DPDT, silver, hermetically sealed, argon gas filling 1)250 V, 15 A24 V, 2 A, 220 V, 0.5 AYes
Contact versionElectrical rating (resistive load)Suitable for Ex ia option
ACDC
DO2 x SPDT, or 1 x DPDT gold-plated, hermetically sealed, argon gas filling 1)125 V, 1 A24 V, 0.5 AYes
DG2 x SPDT or 1 x DPDT, gold-plated125 V, 1 A24 V, 0.5 AYes
With adjustable dead band
UR1 x SPDT, silver250 V, 20 A24 V, 2 A, 220 V, 0.5 AYes 2)
RR 3)2 x SPDT or 1 x DPDT, silver250 V, 15 A24 V, 2 A, 220 V, 0.5 AYes 2)
With fixed dead band and adjustable dead band
DR 3)2 x SPDT, silver (1 x UN + 1 x UR)250 V, 15 A24 V, 2 A, 220 V, 0.5 AYes 2)
Sensor elementModelWetted partsPermissible medium 1)
Sensor elementProcess connectiontemperature
Setting range 0 …16mbar to 0 …40bar
XX 2)Diaphragm elementMWB,MWStainless steel 316 3)Stainless steel 316L-30 ...+85 °C
TXDiaphragm elementMWB,MWStainless steel 316 3) + PTFE 4)Stainless steel 316L-30 ...+85 °C
TTDiaphragm elementMWB,MWStainless steel 316 3) + PTFE 4)Stainless steel 316L + PTFE-30 ...+85 °C
KK 2)Diaphragm elementMWB,MWMonel 5)Monel-30 ...+85 °C
KX 2)Diaphragm elementMWB,MWMonel 5)Stainless steel 316L-30 ...+85 °C
Setting range 4 …40bar to 30 …600 bar
GXX 6)Piston with welded diaphragm elementMWGHastelloy C276Stainless steel 316L-40 ...+85 °C
HXX 7)Piston with O-ring sealing from FPMMWHStainless steel 316Stainless steel 316L0 ... 85 °C
Piston with O-ring sealing from NBRMWHStainless steel 316Stainless steel 316L-10 ...+85 °C
View all (20)
Accuracy specifications
Set point repeatability≤ 1 %of span of setting range
Dead band→See table &#x27;Setting range&#x27;
Setting range for modelMWB Span of setting range from 16 mbar to max. 100 mbar
StandardVariant 1Variant 2Dead band
Setting range (= working range)Proof pressureWorking rangeProof pressureWorking rangeProof pressure1 contact, fixed2 contacts, fixed1 contact, adjustable
in mbarin barin barin barin barin mbarin mbarin mbar
0 ... 162500 ... 810-1 ... 8 1)10≤ 2.0≤ 2.8-
0…252500 ... 810-1 ... 8 1)10≤ 2.0≤ 38 …18
0…403000…810-1 ... 8 1)10≤ 2.6≤ 3.48…20
Setting range for modelMWB Span of setting range from 16 mbar to max. 100 mbar
StandardVariant 1Variant 2Dead band
Setting range (= working range)Proof pressureWorking rangeProof pressureWorking rangeProof pressure1 contact, fixed2 contacts, fixed1 contact, adjustable
in mbarin barin barin barin barin mbarin mbarin mbar
0 ... 603000…810-1 ... 8 1)10≤ 3.0≤ 4.212…25
0 ... 1006000…810-1 ... 8 1)10≤ 3.6≤ 517…40
-16 ... 0-21-1…0 1)0.25--≤ 2.0≤ 2.8-
-25 ... 0-35-1…0 1)0.25--≤ 2.0≤ 38…18
-40 ... 0-55-1…0 1)0.30--≤ 2.6≤ 3.48…20
-60 ... 0-90-1…0 1)0.30--≤ 3.0≤ 4.212…25
-100 ... 0-150-1…0 1)0.40--≤ 3.6≤ 517…40
-12.5 ... +12.5-25 / 250----≤ 2.0≤ 38…18
-30 ... +30-60 / 250----≤ 3.0≤ 4.212…25
-50 ... +50-100 / 250----≤ 3.6≤ 517…40
Setting range for modelMW Span of setting range from 0.2 bar to max. 40 bar
StandardVariant 1Variant 2Dead band
Setting range (= working range)Proof pressureWorking rangeProof pressureWorking rangeProof pressure1 contact, fixed2 contacts, fixed1 contact, adjustable
in barin barin barin barin barin mbarin mbarin mbar
0 ... 0.20.40…3240-1…32 1)40≤ 10≤ 1330 …70
0 ... 0.410…3240-1…32 1)40≤ 15≤ 2040 ... 95
-0.2 ... 0-0.3-1…0 1)-1-1 ... 810≤ 10≤ 1330…70
-0.4 ... 0-0.6-1…0 1)-1-1 ... 810≤ 15≤ 2040…95
-0.1 ... + 0.1-0.2 / 1----≤ 10≤ 1330…70
-0.5 ... 0.5-1 / 4----≤ 15≤ 5075 ... 170
-1 ... 0-1-1…810--≤ 15≤ 5075 …170
-1 ... 1.52-1…810--≤ 48≤ 67200 …500
-1 ... 512-1…3240-1…80100 2)≤ 100≤ 160400 …1,000
-1 ... 920-1…3240-1…80100 2)≤ 100≤ 180600 …1,400
-1 ... 1525-1…3240-1…80100 2)≤ 150≤ 2501,000 …2,400
0 ... 140…3240-1…3240≤ 15≤ 5075 …170
0 ... 1.240…3240-1…3240≤ 15≤ 5075 …170
0 ... 2.550…3240-1…80100 2)≤ 48≤ 67200 …500
0 ... 612-1…3240-1…80100 2)≤ 100≤ 160400 …1,000
0 ... 1020-1…3240-1…80100 2)≤ 100≤ 180600 …1,400
0 ... 1625-1…3240-1…80100 2)≤ 150≤ 2501,000 …2,400
0 ... 2540-1…3240-1…80100 2)≤ 300≤ 4501,700 …4,000
0 ... 4050----≤ 400≤ 8002,200 …5,800
Setting range for modelsMWGandMWH Setting range to 600 bar
StandardDead band
Setting range (= working range)Proof pressure1 contact, fixed2 contacts, fixed1 contact, adjustable 1)
in barin barin barin bar
4 ... 40100≤ 3≤ 45…11to8…15
10 ... 100200≤ 4≤ 610 …22to15…28
10 ... 250400≤ 10≤ 1315 …38to27…55
20 ... 400600≤ 10≤ 2535 …80to43…90
30 ... 600700≤ 20≤ 2545 ... 105 to 83 ... 155
Process connection
Standard■ ANSI/ASME B1.20.1 ■ DIN EN ISO 228 ■ ASME B16.5 1) ■ EN 1092-1 1)
Size
ANSI/ASME B1.20.1■ ¼NPT, female thread ■ ½NPT, female thread via adapter ■ ½NPT, male thread via adapter
DIN EN ISO 228■ G¼, female thread via adapter ■ G½A,male thread via adapter ■ G¼A,male thread via adapter
ASME B16.5 1)Flange variant &#x27;S&#x27; :With fixed stud bolts and included nuts and washers
EN 1092-1 1)Flange variant &#x27;T&#x27; :With through-holes and extension pipe →See dimensions from page 9
Material (wetted)
Sensor elementDepending on the selected sensor element →See table &#x27;Sensor element&#x27;
Process connection
SealingPTFE, FPM, NBR, without sealing: welded diaphragm element, depending on setting range and operating conditions. →See table &#x27;Setting range&#x27;
Electrical connection
Connection type■ Female thread½NPT ■ Female thread M20 x 1.5 ■ Female thread ¾NPT, G½, G¾, M20 x 1.5 ■ Cable gland non-armoured, nickel-plated brass ■ Cable gland non-armoured, stainless steel (AISI 304) ■ Cable gland armoured, nickel-plated brass ■ Cable gland armoured, stainless steel (AISI 304) ■ MIL connector, 7-pin, DTL 5015
Wire cross-sectionUse 0.5 ... 1.5 mm² (20 ... 16 AWG) for internal terminal block (also suitable for cable lugs). For the grounding cable connection to the protective conductor use max. 4 mm² for the internal and external screw.
Pin assignmentConnection details are given on the product label of the instrument. Connection terminals and the ground terminal are appropriately marked.
Operating conditions
Medium temperature rangeDepending on sensor element and sealing →See table &#x27;Sensor element&#x27;
Ambient temperature rangeT6/T85°C T a -60 ...+60 °C
T4/T135°C T a -60 ...+85 °C
Non-Ex versions ■ -40 ...+85 °C ■ -60 ...+85 °C
Ingress protection of the complete instrumentIP66 per EN/IEC 60529 (NEMA 4X)
WeightApprox. 1.0 kg for modelsMW,MWG,MWH Approx. 1.5 kg for modelMWB
DescriptionRegion
EU declaration of conformityEuropean Union
Pressure equipment directive PED, annex 1, category IV, safety accessories, module B + D
Low voltage directive
RoHS directive
LogoDescriptionRegion
EU declaration of conformity ATEX directive 1) IM1European Union
II1GD IECEx 1)International
LogoDescriptionRegion
UKCAUnited Kingdom
Pressure equipment (safety) regulations
Electrical equipment designed for use within certain voltage limits in support of the electrical equipment (safety) regulations
Restriction of hazardous substances (RoHS) regulations
Equipment and protective systems intended for use in potentially explosive atmospheres regulations 1)
EACEurasian Economic Community
Low voltage directive (applies only for non-Ex versions)
Hazardous areas 1)
Ex Ukraine Hazardous areas 1)Ukraine
CCC Hazardous areas 1)China
KCs Hazardous areas 1)South Korea
-ECAS Hazardous areas 1)United Arab Emirates
LogoDescription
SIL3 IEC 61508 / IEC 61511SIL 3-capable (option) Functional safety per IEC 61508 Contains performance level calculation per ISO 13849-1
Certificates
Certificates■ 2.2 test report per EN 10204 (e.g. state-of-the-art manufacturing, indication accuracy) ■ 3.1 inspection certificate per EN 10204 (e.g. indication accuracy)
Recommended calibration interval1 year (dependent on conditions of use)
Safety-related characteristic values (Ex)
VoltageUi = DC 30V
CurrentIi = 100mA
PowerP i = 750mW
Effective internal capacitanceCi = 0 μF
Effective internal inductanceLi=0mH
DNClassDimensions in mm[in]
DbaPL
½"150110 [43,31]25 [9,84]60,3 [23,74]4 x M1451 [20,08]
300110 [43,31]25 [9,84]66,7 [26,26]4 x M1451 [20,08]
¾"150110 [43,31]25 [9,84]69,8 [27,48]4 x M1451 [20,08]
1"150110 [43,31]25 [9,84]79,4 [31,26]4 x M1451 [20,08]
300150 [59,06]25 [9,84]88,9 [35]4 x M1654 [21,26]
1 ½"150150 [59,06]25 [9,84]98,4 [38,74]4 x M1451 [20,08]
300150 [59,06]25 [9,84]114,3 [45]4 x M2060 [23,62]
2"150150 [59,06]25 [9,84]120,6 [47,48]4 x M1654 [21,26]
300165 [64,96]22 [8,66]127 [50]8 x M1654 [21,26]
DNPNDimensions in mm[in]
DbaPL
1510/40110 [43,31]25 [9,84]65 [25,59]4 x M1248 [18,9]
2010/40110 [43,31]25 [9,84]75 [29,53]4 x M1248 [18,9]
2510/40110 [43,31]25 [9,84]85 [33,46]4 x M1248 [18,9]
4010/40150 [59,06]25 [9,84]110 [43,31]4 x M1654 [21,26]