Monoblock
Description
The monoblock has been designed to meet the requirements of the process industry, especially for natural gas and aggressive media applications. The compact design integrates a shut-off valve to separate the process from the instrument side.
For applications with liquid or dirty media, ball valves are recommended due to easy cleaning of the straight-through internal bore.
The one-piece case minimises the number of leakage points and thereby reduces the risk of media escaping into the environment. The valve seat design and the redundant seals
Fig. left: Process connection: Flange, instrument connection: ½ NPT female
Fig. right: Process and instrument connection: Flange
of the valve body ensure high durability and tightness. In case the soft valve seat fails, the metal-to-metal seat will ensure that the valve can still be operated and set to a safe position. The tightness is guaranteed for the connection between the process and the measuring instrument and towards the atmosphere.
The super-finished machining of the internal parts allows a very smooth and precise operation, even at high pressures and after long periods without valve operation. The surface finish helps to prevent corrosion with aggressive media and makes it easier to clean.
Special features
- The monoblock has been designed to meet the requirements of the process industry, especially for natural gas and aggressive media applications. The compact design integrates a shut-off valve to separate the process from the instrument side.
- For applications with liquid or dirty media, ball valves are recommended due to easy cleaning of the straight-through internal bore.
- The one-piece case minimises the number of leakage points and thereby reduces the risk of media escaping into the environment. The valve seat design and the redundant seals
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- FunctionSingle Block
- Design typeFlanged/Threaded
- VersionBall Process design
- Connection StandardASME B16.5
- Process Connection Size—
- Pressure rating—
- Connection TypeRaised Face Spiral - 3.2 ... 6.3 μm [125 ... 250 μin]
- Instrument Connection1/2" NPT female axial
- Material bodyStainless steel 316/316L - 1.4401/1.4404 - S31600/S31603
- Material packingRTFE
- Valve handle optionswithout
- Vent connection1/2" NPT female with plug
- Special design featureswithout
- Certificates accessoryNACE MR0175 Sour Gas Service & Inspection certificate 3.1, EN 10204, all wetted parts material
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| Model | IBF1 |
| Product family | IBF |
| Subcategory | Monoblock valve manifold |
| Pressure ranges | 0…690 bar · 0…10000 psi · 0…210 bar · 0…420 bar |
| Process connection | Flange ½" ... 2" / class 150 ... class 250Flange DN 15 ... DN 25 / PN 16 ... PN 100Flange ½" ... 2" class 150 ... 2500DN 15 ... DN 25 PN 16 ... PN 100Flange 1/2"...2" class150...class2500 ASME B16.5Flange DN15...DN25 PN16...PN100 EN1092-1 |
| Process temperature | −55…+538 °C |
| Case material | Stainless steel 316L, Duplex F51 (1.4462), Super Duplex F55 (1.4501), Hastelloy C276 (2.4819), Monel 400 (2.4360), Stainless steel 6Mo (1.4547), Alloy 625 (2.4856), Alloy 825 (2.4858) |
| Wetted parts material | Stainless steel 316L, Duplex F51 (1.4462), Super Duplex F55 (1.4501), Hastelloy C276 (2.4819), Monel 400 (2.4360), Stainless steel 6Mo (1.4547), Alloy 625 (2.4856), Alloy 825 (2.4858) |
| Sealing material | PEEK, RTFE, Graphite |
| Ambient temperature | −55…+538 °C |
| IP rating | IP65 |
| Certifications | EACNORSOK M-630NACE MR0175/ISO 15156CENACE |
| Datasheet languages | EN, DE |
| Monoblock, model IBF1 | |
|---|---|
| Standards used | |
| Design | ■ EEMUA publication 182, specification for integral block-and-bleed valve manifolds ■ ASME B16.34, valves - flanged, threaded and welding end ■ ASME BPVC section VIII, rules for construction of pressure vessels division 1 ■ ASME B31.1, power piping ■ ASME B31.3, process piping ■ ISO 17292, metal ball valves for petroleum, petrochemical and allied industries ■ MSS SP-99, valves for measuring instruments ■ ASME B16.5, pipe flanges and flange fittings ■ ASME B1.20.1, pipe threads, general purpose (inch) |
| Tests | ■ API 598, valve inspection and testing ■ ISO 5208, pressure testing of metallic valves with leakage rate A ■ MSS SP-61, pressure testing of valves ■ DIN EN 12266-1, pressure tests, test procedures and acceptance criteria for industrial valves ■ API607/API6FA/ISO 10497 fire test for valves |
| Material requirement | ■ NACE MR0175 / ISO 15156, use in H₂S-containing environments in oil and gas production ■ NORSOK M-630, specification for use in pipelines (Norway) |
| Marking | ASME B16.34, valves - flanged, threaded and welding end |
| Pressure-temperature limits (for diagram, see page 5) | The limits for operating pressure and temperature depend on the sealing material. |
| Valve type (see next page) | The shut-off valve can be defined as a ball valve or as a needle valve with OS&Y bonnet. |
| Process connection | ■ Flange ½" ... 2" / class 150 ... class 2500, following ASME B16.5 ■ Flange DN 15 ...DN 25 / PN 16 ...PN 100, following EN 1092-1 |
| Surface roughness Ra of the sealing face | |
| Following ASME B16.5 | ■ RF: 3.2 ... 6.3 μm [125 ... 250 μin] (spiral surface) ■ RJ: 1.6 μm [63 μin] |
| Following EN 1092-1 | ■ Form B1: 3.2 ... 6.3 μm [125 ... 250 μin] ■ Form B2: 0.8 ... 3.2 μm [32 ... 125 μin] |
| Instrument connection | ■ ½NPTfemale, axial ■ ½NPTfemale, swivel adapter, axial ■ G½female, swivel adapter, axial ■ Flange connection |
| Vent connection | ■ Without ■ ½NPTfemale, plug screw is included in delivery, though not pre-fitted. ■ ½NPTfemale, with vent screw ■ ¼NPTfemale, plug screw is included in delivery, though not pre-fitted |
| Anti-tamper version | ■ Without ■ With padlock |
| Wetted parts | |
|---|---|
| Valve body and fittings, valve seat, valve stem, bonnet body, spindle tip | ■ Stainless steel 316L (standard) ■ Duplex F51 (1.4462) ■ Super Duplex F55 (1.4501) ■ Hastelloy C276 (2.4819) ■ Monel 400 (2.4360) ■ Stainless steel 6Mo (1.4547) ■ Alloy 625 (2.4856) ■ Alloy 825 (2.4858) |
| Sealing 1) | ■ PEEK (ball valve seat), temperature range: -55 ...+260 °C [-67 ...+500 °F] ■ RTFE (ball valve seat), temperature range: -55 ...+204 °C [-67 ...+400 °F] ■ Graphite (needle valve sealing packing), temperature range: -55 ...+538 °C [-67 ... +1,000 °F] |
| Non-wetted parts | |
| Bonnet, valve spindle, locking plate, locking pin, product label, screws | Stainless steel |
| Lever handle | Stainless steel, PVC coated |
| T-bar handle | Stainless steel |
| Sealing material | Max. permissible operating pressure in bar at temperature in °C | Max. permissible operating pressure in psi at temperature in °F | |
|---|---|---|---|
| Ball valve seat | PEEK 1) | 690 bar at 38 °C | 10,000 psi at 100 °F |
| 276 bar at 260 °C | 4,000 psi at 500 °F | ||
| RTFE 2) | 210 bar at 38 °C | 3,000 psi at 100 °F | |
| 138 bar at 204 °C | 2,000 psi at 400 °F | ||
| Needle valve sealing packing | Graphite | 420 bar at 38 °C | 6,000 psi at 100 °F |
| 209 bar at 538 °C | 3,030 psi at 1,000 °F |
| Logo | Description | Country |
|---|---|---|
| EAC (option) Machinery directive | Eurasian Economic Community |
View all (5)
| Logo | Description |
|---|---|
| - | PMI 1) test certificate (option) All wetted parts |
| - | Type tested for fire safety in accordance with API 607, ISO 10497, BS 6755-2 2) |
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