Diaphragm seal with threaded connection
Description
Diaphragm seals are used for the protection of pressure measuring instruments in applications with difficult media. In diaphragm seal systems, the diaphragm of the diaphragm seal effects the separation of the instrument and the medium. The pressure is transmitted to the measuring instrument via the system fill fluid which is inside the diaphragm seal system.
For the implementation of demanding customer applications, there is a wide variety of designs, materials and system fill fluids available.
For further technical information on diaphragm seals and diaphragm seal systems see IN 00.06 'Application, operating principle, designs'.
Model 990.36 with flush diaphragm
The model 990.36 small diaphragm seal with threaded connection and flush diaphragm is suitable for versatile applications. This diaphragm seal, despite its compact dimensions, can also be used for high pressures.
Optionally, there are versions available in hygienic design or with protective plates.
Mounting of the diaphragm seal to the measuring instrument may be made via a direct connection, for high temperatures via a cooling element or via a flexible capillary.
For the material selection WIKA offers a variety of solutions, in which the diaphragm seal and the wetted parts can be made of identical or different materials. The wetted parts can, as an alternative, be coated.
Special features
- Threaded connection for screwing in directly
- Flush diaphragm with compact dimensions
- High pressures for the process industry
- Version with protective plate for increased wear resistance
- Vacuum measuring ranges
| Model | 990.36 |
| Product family | 990 |
| Subcategory | Diaphragm seal |
| Process connection | 1 NPT2 NPTG 1G 2G ½G ¾G 1 ½½ NPT¾ NPT1 ½ NPTG 1/2G 3/4G 1 1/21/2 NPT3/4 NPT1 1/2 NPT |
| Process temperature | −50…+400 °C |
| Wetted parts material | Stainless steel 1.4571 (316Ti), Stainless steel 1.4435 (316L), Stainless steel 1.4539 (904L), Stainless steel 1.4541 (321), Duplex 2205 (1.4462), Superduplex 2507 (1.4410), Hastelloy C22 (2.4602), Hastelloy C276 (2.4819), Monel 400 (2.4360), Titanium class 2 (3.7035), Titanium class 7 (3.7235), Gold plating, Stainless steel 1.4404 / 1.4435 (316L), Titanium class 11 (3.7225), Wikaramic® coating, PFA (perfluoroalkoxy) coating, PFA coating |
| Sealing material | NBR, EPDM, FPM/FKM, Viton, FPM/FKM (Viton), EPDM 70, FKM 75 |
| Certifications | EACCRN3-A Sanitary Standard3-A |
| Datasheet languages | EN |
| Model 990.36 | Standard | Option |
|---|---|---|
| Permissible pressure | Depending on the process connection thread, see tables from page 5 | Vacuum measuring ranges |
| Version | Flush diaphragm seal with diaphragm | ■ Flush diaphragm seal with protective plate ■ Flush diaphragm seal with hygienic connection |
| Level of cleanliness of wetted parts | Oil and grease free per ASTM G93-03 level FWIKA standard (< 1,000 mg/m²) | ■ Oil and grease free per ASTM G93-03 level D and ISO 15001 (< 220 mg/m 2 ) ■ Oil and grease free per ASTM G93-03 level C and ISO 15001 (< 66 mg/m 2 ) |
| Origin of wetted parts | International | EU, CH, USA |
| Connection to the measuring instrument | Axial adapter | Axial adapter with G½, G¼, ½NPTor ¼NPT(female) |
| Type of mounting | Direct mounting | ■ Capillary ■ Cooling element |
| Design per NACE | - | ■ MR0175 ■ MR0103 |
| Vacuum service (see IN 00.25) | Basic service | ■ Premium service ■ Advanced service |
| Instrument mounting bracket (only for capillary option) | - | ■ Form H per DIN 16281, 100 mm, aluminium, black ■ Form H per DIN 16281, 100 mm, stainless steel ■ Bracket for pipe mounting, for pipe outer Ø20 ... 80 mm, steel (see data sheet AC 09.07) |
| Wetted parts | Maximum permissible process temperature 1) in °C [°F] | |
|---|---|---|
| Upper body of diaphragm seal | Diaphragm | |
| Stainless steel 1.4404 / 1.4435 (316L) | Stainless steel 1.4404 / 1.4435 (316L) | 400 [752] |
| Stainless steel 1.4435 (316L) | Stainless steel 1.4435 (316L) | 400 [752] |
| Stainless steel 1.4539 (904L) | Stainless steel 1.4539 (904L) | |
| Stainless steel 1.4541 (321) | Stainless steel 1.4541 (321) | |
| Stainless steel 1.4571 (316Ti) | Stainless steel 1.4571 (316Ti) | |
| Duplex 2205 (1.4462) | Duplex 2205 (1.4462) | 300 [572] |
| Superduplex 2507 (1.4410) | Superduplex 2507 (1.4410) | |
| Hastelloy C22 (2.4602) | Hastelloy C22 (2.4602) | 400 [752] |
| Hastelloy C276 (2.4819) | Hastelloy C276 (2.4819) | |
| Monel 400 (2.4360) | Monel 400 (2.4360) | |
| Titanium class 2 (3.7035) | Titanium class 2 (3.7035) | |
| Titanium class 7 (3.7235) | Titanium class 11 (3.7225) | |
| Stainless steel 1.4435 (316L) | Wikaramic ® coating | |
| PFA (perfluoroalkoxy) coating, FDA | 260 [500] | |
| PFA (perfluoroalkoxy) coating, antistatic | ||
| Gold plating | 400 [752] |
| Wetted parts | Permissible process temperature 1) of the sealing in °C [°F] | |
|---|---|---|
| Upper body of diaphragm seal | Protective plate | |
| Stainless steel 1.4404 / 1.4435 (316L) | Stainless steel 1.4404 / 1.4435 (316L) | ■ FPM/FKM,Viton -10 ...+200 °C [14 ... 392 °F] ■ NBR -20 ...+100 °C [-4 ...+212 °F] ■ EPDM -50 ...+100 °C [-58 ...+212 °F] |
| Stainless steel 1.4571 (316Ti) | Stainless steel 1.4571 (316Ti) | |
| Hastelloy C22 (2.4602) | Hastelloy C22 (2.4602) | |
| Hastelloy C276 (2.4819) | Hastelloy C276 (2.4819) | |
| Monel 400 (2.4360) | Monel 400 (2.4360) | |
| Titanium class 2 (3.7035) | Titanium class 2 (3.7035) | |
| Titanium class 7 (3.7235) | Titanium class 11 (3.7225) | |
| Stainless steel 1.4435 (316L) | Wikaramic ® coating |
| Standard | Male thread | |
|---|---|---|
| Standard | Option | |
| Following DIN 3852-2 | G½ | ■ G¾ ■ G1 ■ G1½ ■ G2 |
| Following ASME B16.11 | ½NPT | ■ ¾NPT ■ 1 NPT ■ 1½NPT ■ 2 NPT |
View all (13)
| Logo | Description | Country |
|---|---|---|
| EAC (option) Pressure equipment directive | Eurasian Economic Community | |
| - | MTSCHS (option) Permission for commissioning | Kazakhstan |
| ® | 3-A 1) (version with G 1 hygienic connection) Sanitary Standard | USA |
| - | CRN Safety (e.g. electr. safety, overpressure, ...) | Canada |
| G | PN | Dimensions in mm[in] | ||||
|---|---|---|---|---|---|---|
| h | l | Mb | SW | D | ||
| G½ | 400 | 43 [1.693] | 20 [0.787] | 17 [0.669] | 27 [1.063] | 32 [1.26] |
| G¾ | 50 [1.969] | 22 [0.866] | ||||
| G 1 | 59 [2.323] | 28 [1.102] | 25 [0.984] | 41 [1.614] | 45 [1.772] | |
| G1½ | 250 | 63 [2.48] | 30 [1.181] | 40 [1.575] | 55 [2.165] | 60 [2.362] |
| G 2 | 52 [2.047] | 60 [2.362] | 68 [2.677] |
| G | PN | Dimensions in mm[in] | ||||
|---|---|---|---|---|---|---|
| h | l | Mb | SW | D | ||
| ½NPT | 600 | 40 [1.575] | 19 [0.748] | 14 [0.551] | 27 [1.063] | 32 [1.26] |
| ¾NPT | 400 | 50 [1.969] | 20 [0.787] | 17 [0.669] | ||
| 1 NPT | 250 | 53 [2.087] | 25 [0.984] | 25 [0.984] | 36 [1.417] | 40 [1.575] |
| 1 ½NPT | 100 | 59 [2.323] | 26 [1.024] | 40 [1.575] | 55 [2.165] | 60 [2.362] |
| 2 NPT | 60 [2.362] | 27 [1.063] | 52 [2.047] | 60 [2.362] | 68 [2.677] |
| G | PN | Dimensions in mm[in] | ||||
|---|---|---|---|---|---|---|
| h | l | SP | SW | D 1) | ||
| G½ | 400 | 43 [1.693] | 20 [0.787] | 15 [0.591] | 27 [1.063] | 32 [1.26] |
| G¾ | 50 [1.989] | |||||
| G 1 | 59 [2.323] | 28 [1.102] | 24 [0.945] | 41 [1.614] | 41 [1.614] | |
| G1½ | 250 | 61 [2.402] | 27 [1.063] | 36 [1.417] | 55 [2.165] | 55 [2.165] |
| G 2 | 63 [2.48] | 30 [1.181] | 40 [1.575] | 60 [2.362] | 68 [2.677] |
| G | PN | Dimensions in mm[in] | ||||
|---|---|---|---|---|---|---|
| h | l | SP | SW | D | ||
| ½NPT | 600 | 40 [1.575] | 19 [0.748] | 15 [0.591] | 27 [1.063] | 32 [1.26] |
| ¾NPT | 400 | 50 [1.969] | 20 [0.787] | |||
| 1 NPT | 250 | 53 [2.087] | 25 [0.984] | 24 [0.945] | 36 [1.417] | 40 [1.575] |
| 1 ½NPT | 100 | 59 [2.323] | 26 [1.024] | 36 [1.417] | 55 [2.165] | 60 [2.362] |
| 2 NPT | 60 [2.362] | 27 [1.063] | 40 [1.575] | 60 [2.362] | 68 [2.677] |
| Material | PN | Temperature | Conformity | Colour | Order number | |
|---|---|---|---|---|---|---|
| O-ring | range | O₁ | O₂ | |||
| EPDM 70 | 40 bar | -40 ...+145 °C | FDA 21 CFR 177.2600, USP XXV class VI and 3-A (18-03) Sanitary Standards class 2 (max. 8 %milk fat) | Black | 14023833 | 14004173 |
| FKM 75 | -15 ...+200 °C | FDA 21 CFR 177.2600, USP XXIII class VI and 3-A (18-03) Sanitary Standards class 1 | 14337279 | 14004174 |
| Material | Unified numbering system (UNS) |
|---|---|
| Stainless steel 316L (1.4404 or 1.4435) | S31603 |
| Stainless steel 904L (1.4539) | N08904 |
| Stainless steel 321 (1.4541) | S32100 |
| Stainless steel 316Ti (1.4571) | S31635 |
| Stainless steel 1.4466 (urea grade) | S31050 |
| Duplex 2205 (1.4462) | S31803 |
| Superduplex 1.4410 | S32750 |
| Tantalum (also lining) | R05200 |
| Hastelloy C276 (2.4819) | N01276 |
| Hastelloy C22 (2.4602) | N06022 |
| Inconel 600 (2.4816) | N06600 |
| Incoloy 825 (2.4858) | N08825 |
| Inconel 625 (2.485) | N06625 |
| Monel 400 (2.4360) | N04400 |
| Nickel 200 (2.4066) | N02200 |
| Nickel 201 (2.4068) | N02201 |
| Titanium 3.7035 (class 2) | R50400 |
| Titanium 3.7235 (class 7) | R52400 |
| Zirconium GR702 | R60702 |
| Designation | Identi- fication number | Solidi- fication point | Boiling/ degradation point | Density at 25 °C | Kin.Viscosity at 25 °C | Remark |
|---|---|---|---|---|---|---|
| KN | °C | °C | g/cm³ | cSt | ||
| Silicone oil | 2 | -45 | +300 | 0.96 | 54.5 | Universal application |
| Glycerine | 7 | -35 | +240 | 1.26 | 759.6 | FDA 21 CFR 182.1320 |
| Silicone oil | 17 | -90 | +200 | 0.92 | 4.4 | Low temperatures |
| Halocarbon | 21 | -60 | +175 | 1.89 | 10.6 | Oxygen 1) and chlorine |
| Methylcyclopentane | 30 | -130 | +60 | 0.74 | 0.7 | For very low temperatures |
| High-temperature silicone oil | 32 | -25 | +400 | 1.06 | 47.1 | For high temperatures |
| Neobee® M-20 | 59 | -35 | +260 | 0.92 | 10.0 | FDA 21 CFR 172.856, 21 CFR 174.5 |
| DI water | 64 | +4 | +85 | 1.00 | 0.9 | For ultrapure media |
| Silicone oil | 68 | -75 | +250 | 0.93 | 10.3 | |
| DI water/propanol mixture | 75 | -30 | +60 | 0.92 | 3.6 | For ultrapure media |
| Medicinal white mineral oil | 92 | -15 | +260 | 0.85 | 45.3 | FDA 21 CFR 172.878, 21 CFR 178.3620(a); USP, EP, SP |
| Maximum temperature | Maximum oxygen pressure |
|---|---|
| to 60 °C | 50 bar |
| > 60 °C to 100 °C | 30 bar |
| > 100 °C to 175 °C | 25 bar |
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