Bourdon tube pressure switch
Description
These high-quality pressure switches have been developed especially for safety-critical applications. The high quality of the products and manufacturing in accordance with ISO 9001 ensure reliable monitoring of your plant. In production, the switches are traced by quality assurance software at every step and subsequently are 100 % tested. All wetted materials are from stainless steel as a standard.
In order to ensure as flexible operation as possible, the pressure switches are fitted with micro switches, which enable the switching of an electrical load of up to AC 250 V, 20 A directly. For lower switching power ratings, such as for PLC applications, argon gas-filled micro switches with gold-plated contacts can be selected.
for further approvals, see page 5
Process Performance Series
Bourdon tube pressure switch, model BA
Depending on the application, the appropriate variant for the contact version and the electrical connection can be selected; e.g. adjustable dead band instead of fixed dead band is often a feature necessary for control processes.
For applications with special requirements on the wetted parts, a version with Monel is available.
By using a Bourdon tube measuring system, the model BA and BAX pressure switch is extremely robust and guarantees optimal operating characteristics and the highest measuring performances, with repeatability lower than 0.5 % of span.
For safety applications, the pressure switch is optionally available in a SIL 2-qualified or a SIL 3-qualified version.
Special features
- No supply voltage needed for the switching of electrical loads
- Robust switch enclosure from 316L, IP66, NEMA 4X
- Setting ranges from 0 ... 2.5 bar up to 0 ... 1,000 bar, vacuum ranges
- Switch point repeatability < 0.5 %
- 1 or 2 independent set points, SPDT or DPDT, high switching power up to AC 250 V, 20 A
| Model | BA, BAX |
| Product family | BA |
| Subcategory | Pressure switch |
| Pressure ranges | -1…1.5 bar · -1…5 bar · -1…15 bar · 0…2.5 bar · 0…6 bar · 0…16 bar · 0…40 bar · 0…100 bar · 0…160 bar · 0…250 bar · 0…400 bar · 0…600 bar · 0…1000 bar |
| Accuracy class | ≤ 0.5 % of span |
| Accuracy standard | IEC 61298-2:2008 |
| Safety integrity level (SIL) | SIL 2-qualified, SIL 3-qualified |
| Process connection | ¼ NPT, female thread½ NPT, female thread via adapter½ NPT, male thread via adapterG ¼, female thread via adapterG ½ A, male thread via adapterG ¼ A, male thread via adapter1/4 NPT, female thread1/2 NPT, female thread via adapter1/2 NPT, male thread via adapterG1/4, female thread via adapterG1/2A, male thread via adapterG1/4A, male thread via adapter |
| Process temperature | −40…+85 °C |
| Electrical connection | ½ NPT female |
| Switching function | SPDT, DPDT |
| Switching contacts | 2 |
| Case material | Aluminium alloy, copper-free, painted with acrylic paint |
| Wetted parts material | Stainless steel AISI 316L, Inconel 718 (2.4668), Monel 400, 17-4PH (1.4542), Stainless steel 17-4PH (1.4542), Stainless steel 17-4PH® (1.4542), Monel®400 |
| Ambient temperature | −60…+85 °C |
| IP rating | IP66 |
| Weight | 2.4 kg |
| Certifications | RoHSPEDLow voltage directiveUKCAEACEx UkraineCCCINMETROKCsECASCENACE |
| Explosion protection | II 1/2 GD (model BAX)II 2 GD (model BA)Ex db IIC T6/T4Ex tb IIIC T85/T135GbGa/GbDbATEXIECExEx db IIC T6/T4 Ga/Gb, Ex tb IIIC T85/T135 Db (model BAX)Ex db IIC T6/T4 Gb, Ex tb IIIC T85/T135 Db (model BA) |
| Datasheet languages | EN, DE |
| Basic information | |
|---|---|
| Version | Bourdon tube pressure switch, flameproof enclosure Ex d |
| Special design feature | ■ For oxygen, oil- and grease-free ■ Per NACE 1) MR0175 / ISO 15156, use in H₂S-containing environments in oil and gas production ■ Per NACE 1) MR0103 / ISO 17945, metals resistant to sulphide stress cracking ■ Version for hydrogen (H 2 ) applications ■ Drying of wetted parts ■ Offshore version ■ Tropical version (suitable for environments with increased air humidity) ■ Version for ammonia applications ■ Geothermal version ■ Low-temperature version to -60 °C ■ Assembled as a diaphragm seal system |
| Contact version | →See table 'Contact version' |
| Function | ■ 1 x SPDT (single pole double throw) ■ 2 x SPDT (single pole double throw) ■ 1 x DPDT (double pole double throw) The DPDT function is realised with 2 simultaneously triggering SPDT microswitches, within 0.2 %of span. |
| Dead band | ■ 1 or 2 contacts with fixed dead band ■ 1 or 2 contacts with adjustable dead band ■ 1 contact with fixed dead band and 1 contact with adjustable dead band |
| Dielectric strength | Safety class I (IEC 61298-2: 2008) |
| Switch enclosure | |
| Design | Housing cover can be secured against unauthorised access with screw locking. Laser-engraved product label from stainless steel. |
| Material | Aluminium alloy, copper-free, painted with acrylic paint |
| Mounting 2) | ■ Direct mounting ■ Mounting bracket for 2" pipe mounting from stainless steel AISI 304 ■ Wall mounting (only available for model BA) ■ Wall bracket from stainless steel AISI 304 (only available for model BAX) |
| Contact version | Electrical rating (resistive load) | ||
|---|---|---|---|
| AC | DC | ||
| With fixed dead band | |||
| UN | 1 x SPDT, silver | 250 V, 15 A | 24 V, 2 A, 125 V, 0.5 A, 220 V, 0.25 A |
| US | 1 x SPDT, silver, hermetically sealed, argon gas filling 1) | 250 V, 15 A | 24 V, 2 A, 220 V, 0.5 A |
| UO | 1 x SPDT, gold-plated, hermetically sealed, argon gas filling 1) | 125 V, 1 A | 24 V, 0.5 A |
| UG | 1 x SPDT, gold-plated | 125 V, 1 A | 24 V, 0.5 A |
| DN | 2 x SPDT or 1 x DPDT, silver | 250 V, 15 A | 24 V, 2 A, 125 V, 0.5 A, 220 V, 0.25 A |
| DS | 2 x SPDT or 1 x DPDT, silver, hermetically sealed, argon gas filling 1) | 250 V, 15 A | 24 V, 2 A, 220 V, 0.5 A |
| DO | 2 x SPDT, or 1 x DPDT gold-plated, hermetically sealed, argon gas filling 1) | 125 V, 1 A | 24 V, 0.5 A |
| DG | 2 x SPDT or 1 x DPDT, gold-plated | 125 V, 1 A | 24 V, 0.5 A |
| With adjustable dead band | |||
| UR | 1 x SPDT, silver | 250 V, 20 A | 24 V, 2 A, 220 V, 0.5 A |
| RR 2) | 2 x SPDT or 1 x DPDT, silver | 250 V, 15 A | 24 V, 2 A, 220 V, 0.5 A |
| With fixed dead band and adjustable dead band | |||
| DR 2) | 2 x SPDT, silver (1 x UN + 1 x UR) | 250 V, 15 A | 24 V, 2 A, 220 V, 0.5 A |
| Set point repeatability | ≤ 0.5 %of span of setting range |
|---|---|
| Dead band | →See table 'Setting range' |
| Model | Setting range (=working range) | Proof pressure | Fixed dead band | Adjustable dead band | ||
|---|---|---|---|---|---|---|
| in bar | in bar | 1 contact, UN, US, UO, UG in bar | 2 contacts, DN, DS, DO, DG in bar | 1 contact, UR in bar | ||
| Model BA | Model BAX | |||||
| BA | -1 ... +1.5 | 4.5 | ≤ 0.15 | ≤ 0.30 | - | 0.35 ... 1.10 |
| -1 ...+5 | 12 | ≤ 0.20 | ≤ 0.30 | - | 0.55 ... 1.70 | |
| -1 ...+15 | 30 | ≤ 0.30 | ≤ 0.40 | - | 1.40 ... 3.10 | |
| 0 ... 2.5 | 4.5 | ≤ 0.15 | ≤ 0.30 | - | 0.35 ... 1.10 | |
| 0 ... 6 | 12 | ≤ 0.20 | ≤ 0.30 | - | 0.55 ... 1.70 | |
| 0 ... 16 | 30 | ≤ 0.30 | ≤ 0.40 | - | 1.40 ... 3.10 | |
| BA, BAX | 0 ... 40 | 75 | ≤ 0.80 | ≤ 0.70 | ≤ 1.2 | 2.10 ... 6.00 |
| 0 ... 100 | 160 | ≤ 2 | ≤ 2 | ≤ 5 | 6 ... 17 | |
| 0 ... 160 | 210 | ≤ 3 | ≤ 3 | ≤ 7 | 13 ... 35 | |
| 0 ... 250 | 330 | ≤ 5 | ≤ 5 | ≤ 10 | 21 ... 65 | |
| 0 ... 400 | 480 | ≤ 8 | ≤ 8 | ≤ 12 | 26 ... 93 | |
| 0 ... 600 | 720 | ≤ 12 | ≤ 12 | ≤ 20 | 40 ... 115 | |
| BAX | 0 ... 1,000 1) | 1,200 | ≤ 20 | - | ≤ 50 | 75 ... 190 |
View all (13)
| Process connection | |
|---|---|
| Standard | ■ ANSI/ASME B1.20.1 ■ DIN EN ISO 228 |
| Size | |
| ANSI/ASME B1.20.1 | ■ ¼NPT, female thread ■ ½NPT, female thread via adapter ■ ½NPT, male thread via adapter |
| DIN EN ISO 228 | ■ G¼, female thread via adapter ■ G½A,male thread via adapter ■ G¼A,male thread via adapter |
| Material (wetted) | |
| Sensor element | Depending on the selected version |
| Process connection | →See table 'Wetted parts' |
| Version | Bourdon tube | Process connection |
|---|---|---|
| Standard | Stainless steel AISI 316L | |
| Setting range: 0 ... 1,000 bar | Stainless steel 17-4PH (1.4542) | Stainless steel AISI 316L |
| NACE Setting range: 0 ... 40 to 0 ... 400 bar | Monel 400 | Stainless steel AISI 316L |
| Monel Setting range: 0 ... 40 to 0 ... 400 bar | Monel 400 |
| Connection type | ■ ½NPTfemale (standard) ■ ¾NPT, Gk ½, Gk ¾, M20 x 1.5 female ■ Cable gland non-armoured, Ex d, nickel-plated brass ■ Cable gland non-armoured, Ex d, AISI 304 ■ Cable gland armoured, Ex d, nickel-plated brass ■ Cable gland armoured, Ex d, AISI 304 |
|---|---|
| Wire cross-section | Use 0.5 ... 1.5 mm² (20 ... 16 AWG) for internal terminal block (also suitable for cable lugs). For the grounding cable connection to the protective conductor use max. 4 mm² for the internal and external screw. |
| Pin assignment | Connection details are given on the product label of the instrument. Connection terminals and the ground terminal are appropriately marked. |
| Medium temperature range | -40 ...+85 °C |
|---|---|
| Ambient temperature range | T6/T85°C T a -60 ...+60 |
| T4/T135°C T a -60 ...+85 | |
| Ingress protection of the complete instrument | IP66 per EN/IEC 60529 (NEMA 4X) |
| Weight | Approx. 2.4 kg for model BA Approx. 3.7 kg for model BAX |
| Logo | Description | Region |
|---|---|---|
| EU declaration of conformity Pressure equipment directive PED, annex 1, category IV, safety accessories, module B + D Low voltage directive RoHS directive ATEX directive 1) | European Union | |
| IECEx 1) Ex db IIC T6/T4 2) Ga/Gb, Ex tb IIIC T85/T135 2) Db (model BAX) Ex db IIC T6/T4 2) Gb, Ex tb IIIC T85/T135 2) Db (model BA) | International |
| Logo | Description | Region |
|---|---|---|
| UKCA | United Kingdom | |
| Pressure equipment (safety) regulations | ||
| Electrical equipment designed for use within certain voltage limits in support of the electrical equipment (safety) regulations | ||
| Restriction of hazardous substances (RoHS) regulations | ||
| Equipment and protective systems intended for use in potentially explosive atmospheres regulations 1) | ||
| EAC Hazardous areas 1) | Eurasian Economic Community | |
| Ex Ukraine Hazardous areas 1) | Ukraine | |
| CCC Hazardous areas 1) | China | |
| INMETRO Hazardous areas 1) (only available for model BA) | Brazil | |
| KCs Hazardous areas 1) | South Korea | |
| - | ECAS Hazardous areas 1) | United Arab Emirates |
| Logo | Description |
|---|---|
| SIL3 IEC 61508 / IEC 61511 | SIL 3-capable (option) Functional safety per IEC 61508 Contains performance level calculation per ISO 13849-1 |
| Certificates | ■ 2.2 test report per EN 10204 (e.g. state-of-the-art manufacturing, indication accuracy) ■ 3.1 inspection certificate per EN 10204 (e.g. indication accuracy) |
|---|---|
| Recommended calibration interval | 1 year (dependent on conditions of use) |
| Model | Description | |
|---|---|---|
| 910.15 | Syphons →See data sheet AC 09.06 | |
| 910.13 | Overpressure protector →See data sheet AC 09.04 | |
| IV10, IV11 | Needle valve and multiport valve →See data sheet AC 09.22 | |
| IV20, IV21 | Block-and-bleed valve →See data sheet AC 09.19 | |
| IVM | Monoflange, process and instrument version →See data sheet AC 09.17 | |
| BV | Ball valve, process and instrument version →See data sheet AC 09.28 |
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