High-pressure ball valve
Description
The model HPBV high-pressure ball valve in floating ball design has been developed for high-pressure applications.
With the blow-out proof design of the valve, working safety is ensured, especially in applications with high pressure loading and frequent pressure cycles. The possibility of retightening the gland nut of the valve seat extends the service life of the valve. The valve seat made of PEEK offers excellent resistance to chemicals, heat and wear. The valve can be fully opened/closed with only a quarter turn.
Model HPBV, high-pressure ball valve
The model HPBV ball valve, together with the associated accessories, provides the performance demanded by the market. The valve design and high-quality sealing materials ensure long operating time and high leak tightness.
On request, WIKA offers the professional assembly of valves and pressure measuring instruments and also other accessories into a ready-to-install solution, also known as an instrument hook-up. To ensure the performance of the complete system, an additional leak test is carried out on the instrument hook-up.
Special features
- Maximum safety ensured by blow-out proof valve stem and ball
- Low-torque operation combined with long service life due to special valve design
- Minimum pressure drop assured by straight-through flow path
- Bidirectional flow capability
- Nominal pressures of 10,000 psi [689 bar], 15,000 psi [1,034 bar] or 20,000 psi [1,379 bar] depending on the connection size
| Model | HPBV |
| Subcategory | Ball valve |
| Pressure ranges | 0…689 bar · 0…1034 bar · 0…1379 bar · 0…10000 psi · 0…15000 psi · 0…20000 psi |
| Process connection | 1 NPT3/8 NPT¼ NPT¼" C&T9/16" C&T¾" C&T1" C&T¾ NPT½ NPT⅜ " C&T3/8" C&T3/4 NPT1/4 NPT1/2 NPT1/4" cone/thread (C&T)3/8" cone/thread (C&T)9/16" cone/thread (C&T)3/4" cone/thread (C&T)1" cone/thread (C&T) |
| Process temperature | −15…+180 °C |
| Case material | Stainless steel 316/316L (1.4401/1.4404), Stainless steel, Stainless steel 17-4PH (1.4542) |
| Wetted parts material | Stainless steel 316/316L (1.4401/1.4404), Stainless steel 17-4PH (1.4542), PEEK, FKM, PTFE, glass-fibre filled |
| Sealing material | FKM, PTFE, glass-fibre filled, PEEK |
| Ambient temperature | −15…+180 °C |
| Certifications | EN 10204 3.1API 598ISO 5208MSS SP-61DIN EN 12266-1 |
| Datasheet languages | EN |
| Model HPBV | |
|---|---|
| Standards used | |
| Design | ■ MSS SP-99, valves for measuring instruments ■ ASME B1.20.1, pipe threads, general purpose (inch) ■ ASME B31.3, process piping |
| Production tests | ■ API 598, valve inspection and testing ■ ISO 5208, pressure testing of metallic valves with leakage rate A ■ MSS SP-61, pressure testing of valves ■ DIN EN 12266-1, pressure tests, test procedures and acceptance criteria for industrial valves |
| Marking | MSS SP-25, markings on valves |
| Nominal pressure | ■ 10,000 psi [689 bar] ■ 15,000 psi [1,034 bar] ■ 20,000 psi [1,379 bar] |
| Permissible temperature range | -15 …+180 °C [5 …356 °F] |
| Version | 2-way valve, straight bore |
| Connection type | ■ Thread per ANSI / ASME B1.20.1, code NPT ■ Cone/thread (C&T) |
| Connection size | |
| 10,000 psi [689 bar] | ■ ¾NPT ■ 1 NPT |
| 15,000 psi [1,034 bar] | ■ ¼NPT ■ 3/8 NPT ■ ½NPT |
| 20,000 psi [1,379 bar] | ■ ¼" cone/thread (C&T) ■ 3/8" cone/thread (C&T) ■ 9/16" cone/thread (C&T) ■ ¾" cone/thread (C&T) ■ 1" cone/thread (C&T) |
| Features | ■ Blow-out proof valve spindle ■ Opening and closing direction marked on lever handle ■ Quarter turn of lever handle opens/closes ■ Bidirectional flow with minimal pressure drop ■ Hydrostatically tested ■ Mounting holes for panel mounting |
| Special design feature | ■ Without ■ Oil- and grease-free for oxygen per ASTM G93 level C |
| Wetted parts | |
|---|---|
| O-rings | FKM |
| Temperature range: -15 …+180 °C [5 ...+356 °F] | |
| Valve body, fittings, ball, valve seat, sealing packing rings | ■ Stainless steel 316/316L (1.4401/1.4404) ■ Other materials on request |
| Valve stem | ■ Stainless steel 17-4PH (1.4542) per ASTM A564 ■ Other materials on request |
| Valve seats | PEEK |
| Sealing packing | PTFE, glass-fibre filled |
| Non-wetted parts | |
| Handle | Stainless steel 316/316L, PVC coated (blue) |
| Bonnet, spindle, locking plate, locking pin, product label, screws | Stainless steel |
| Process connection | Max. allowable operating pressure in bar at temperature in °C | Max. allowable operating pressure in psi at temperature in °F |
|---|---|---|
| ¾NPT, 1 NPT | 689 bar at 38 °C | 10,000 psi at 100 °F |
| ¼ NPT, 3/8 NPT, ½NPT | 1,034 bar at 38 °C | 15,000 psi at 100 °F |
| ¼" C&T, 3/8" C&T, 9/16" C&T, ¾" C&T, 1" C&T | 1,379 bar at 38 °C | 20,000 psi at 100 °F |
| Thread | Dimensions in mm[in] | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| A | B | C | D | E | F | G | H | I | L | M | N | Orifice | |
| ¼ NPT | 50.5 [1.99] | 45.5 [1.79] | 25.4 [1.00] | 32.8 [1.29] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114.5 [4.51] | 102.7 [4.04] | 96 [3.78] | 19.05 [0.75] | 6.4 [0.25] |
| 3/8 NPT | 50.5 [1.99] | 45.5 [1.79] | 25.4 [1.00] | 32.8 [1.29] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114.5 [4.51] | 102.7 [4.04] | 96 [3.78] | 25.4 [1.00] | 6.4 [0.25] |
| ½ NPT | 76.2 [3.00] | 53.5 [2.11] | 34.9 [1.37] | 36 [1.42] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114.5 [4.51] | 137.1 [5.4] | 104 [4.09] | 34.9 [1.37] | 9.5 [0.37] |
| ¾NPT 1) | 76.2 [3.00] | 53.5 [2.11] | 34.9 [1.37] | 36 [1.42] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114.5 [4.51] | 129.5 [5.1] | 104 [4.09] | 34.9 [1.37] | 9.5 [0.37] |
| 1 NPT 1) | 76.2 [3.00] | 53.5 [2.11] | 34.9 [1.37] | 36 [1.42] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114.5 [4.51] | 158.3 [6.23] | 104 [4.09] | 44.45 [1.75] | 9.5 [0.37] |
View all (5)
| Thread | Dimensions in mm[in] | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| A | B | C | D | E | F | G | H | I | L | M | N | Orifice | |
| ¼" C&T | 50.5 [1.99] | 45.5 [1.79] | 25.4 [1.00] | 32.8 [1.29] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114 [4.49] | 102.7 [4.04] | 96 [3.78] | 19.05 [0.75] | 2.8 [0.11] |
| 3/8" C&T | 50.5 [1.99] | 45.5 [1.79] | 25.4 [1.00] | 32.8 [1.29] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114 [4.49] | 102.7 [4.04] | 96 [3.78] | 19.05 [0.75] | 5.2 [0.2] |
| 9/16" C&T | 76.2 [3.00] | 53.5 [2.11] | 34.9 [1.37] | 36 [1.42] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114 [4.49] | 143 [5.63] | 104 [4.09] | 34.9 [1.37] | 9.0 [0.35] |
| ¾" C&T | 76.2 [3.00] | 53.5 [2.11] | 34.9 [1.37] | 36 [1.42] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114 [4.49] | 153.5 [6.04] | 104 [4.09] | 34.9 [1.37] | 9.5 [0.37] |
| 1" C&T | 76.2 [3.00] | 53.5 [2.11] | 34.9 [1.37] | 36 [1.42] | 10.9 [0.43] | 19.05 [0.75] | 7.1 [0.28] | ¼ " -20 UNC | 114 [4.49] | 177 [6.97] | 104 [4.09] | 44.45 [1.75] | 9.5 [0.37] |
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