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YLAA0195 - YLAA0517 Air-Cooled Scroll Chillers with Brazed Plate Heat Exchanger Style B (50Hz) 4 fan to 8 fan 55 Ton to 150 Ton 196 kW to 520 kW

Document typeInstallation Guide
Document number150.72-ICOM8
EquipmentYLAA Scroll Chiller
BrandYORK
File size9.3 MB

Fault codes in this document

YorkTalk 2 Fault Codes (may not be available on all models)

Code / displayMeaningCauseActionPage
0No Fault Code117
1VAC Undervoltage117
2Low Ambient Temperature117
3High Ambient Temperature117
4Low Leaving Chilled Liquid Temperature117
5High Discharge Pressure117
6High Differential Oil Pressure117
7Low Suction Pressure117
8High Motor Current117
9LLSV Not On117
10Low Battery Warning117
11High Oil Temperature117
12High Discharge Temperature117
13Improper Phase Rotation117
14Low Motor Current / MP / HPCO117
15Motor Current Inpomabalanced117
16Low Differntail Oil Pressure117
17Grpound Fault117
18MP / HPCO Fault117
19Low Evaporator Temperature117
20Incorrect Refrigernat Programmed117
21Power Failure, Manual Reset Required117
22Unit Motor Current117
23Low Superheat117
24Sensor Fault117
25Discharge Inhibit117
26MP/HPCO Inhibit117
27Pump Trip117
28Pump Fail Make Flow117
29High Ambient Temperature117

Troubleshooting

Code / displayMeaningCauseActionPage
NO DISPLAY ON PANEL. UNIT WILL NOT OPERATE1. No 220VAC to 24VAC Transformer.
2. No 24VAC to Microboard.
3. Control Transformer defective, no 24VAC output.
4. Short in wire to temp. sensors or pressure transducers.
5. Defective IPU II & I/O Board or the Display Board.
1a. Check wiring and fuse 1FU.
1b. Check wiring emergency stop contacts 5 to L of XTBC2 Terminal Block.
1c. Replace Control Transformer.
2. Check wiring Control Transformer to Microboard.
3. Replace Control Transformer.
4. Unplug connections at IPU II & I/O Board to isolate.
5. Replace IPU II & I/O Board or the Display Board. Contact Johnson Controls Service before replacing circuit Boards!
138
FLOW SWITCH/REM STOP NO RUN PERMISSIVE1. No chilled liquid flow.
2. Flow switch improperly installed.
3. Defective flow switch.
4. Remote cycling device open.
1. Check chilled liquid flow.
2. Check that the flow switch is installed according to manufacturer’s instructions.
3. Replace flow switch.
4. Check cycling devices connected to terminals 13 and 14 of the XTBC1 Terminal Block.
138
LOW SUCTION PRESSURE FAULT1. Improper suction pressure cutouts adjustments.
2. Low refrigerant charge.
3. Fouled filter dryer.
4. TXV defective.
5. Reduced flow of chilled liquid through the cooler.
6. Defective suction pressure transducer/low pressure switch or wiring.
7. LLSV defective
1. Adjust per recommended settings.
2. Repair leak if necessary and add refrigerant.
3. Change dryer/core.
4. Replace TXV.
5. Check GPM (See Operational Limitations on page 35). Check operation of pump, clean pump strainer, purge chilled liquid system of air.
6. Replace transducer/low pressure switch or faulty switch or wiring. Refer to SECTION 9 – SERVICE AND TROUBLESHOOTING for pressure/voltage formula.
7. Replace LLSV
138
HIGH DISCHARGE PRESSURE FAULT1. Condenser fans not operating or operating backwards.
2. Too much refrigerant.
3. Air in refrigerant system.
4. Defective discharge pressure transducer.
1. Check fan motor, and contactors. Assure fan blows air upward.
2. Remove refrigerant.
3. Evacuate and recharge system.
4. Replace discharge pressure transducer. Refer to SECTION 9 – SERVICE AND TROUBLESHOOTING for pressure/voltage formula.
138
LOW LIQUID TEMP FAULT1. Improperly adjusted leaving chilled liquid temp. cutout (glycol only).
2. Micro panel setpoint/range values improperly programmed.
3. Chilled liquid flow too low.
4. Defective LWT or RWT sensor (assure the sensor is properly installed in the bottom of the well with a generous amount of heat conductive compound).
1. Re-program the leaving chilled liquid temp. cutout.
2. Re-adjust setpoint/range.
3. Increase chilled liquid flow. Refer to Operational Limitations on page 35).
4. Compare sensor against a known good Temperature sensing device. Refer to Table 26 on page 134
139
MP / HPCO FAULT1. Compressor internal motor protector (MP) open.
2. External overload tripped.
3. HPCO switch open.
4. Defective HPCO switch.
5. Defective CR relay.
1. Verify refrigerant charge is not low. Verify superheat setting of 5.6°C to 8.3°C (10°F to 15°F). Verify correct compressor rotation. Verify compressor is not overloaded.
2. Determine cause and reset.
3. See High Press. Disch. Fault.
4. Replace HPCO switch.
5. Replace relay.
139
COMPRESSOR(S) WON’T START1. Demand not great enough.
2. Defective water temperature sensor.
3. Contactor/Overload failure.
4. Compressor failure.
1. No problem. Consult Installation Manual to aid in understanding compressor operation and capacity control.
2. Compare the display with a thermometer. Should be within plus or minus 2 degrees. Refer to Table 26 on page 134 for RWT/LWT temp./voltage table.
3. Replace defective part.
4. Diagnose cause of failure and replace.
139
LACK OF COOLING EFFECT1. Fouled evaporator surface. Low suction pressure will be observed.
2. Improper flow through the evaporator.
3. Low refrigerant charge. Low suction pressure will be observed.
1. Contact the local Johnson Controls service representative.
2. Reduce flow to within chiller design specs. See Operational Limitations on page 35).
3. Check subcooling and add charge as needed.
139

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