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Safety shutdown · YORK YK · Water-cooled centrifugal chiller

YORK YKVSD - DC bus lockout - Do not cycle power

On the display

The panel shows VSD - DC bus lockout - Do not cycle power. This is the only wording the manual gives for the message; there are no variants. It belongs to the variable speed compressor drive safety fault messages of the YORK YK and applies to HYP model drives. The manual treats it as a shutdown, and the message itself carries the instruction not to cycle power.

What it means

The drive monitors the DC bus voltage whenever the unit is stopped in a mode where no command exists to energize the DC bus. Every 5 min it checks the monitored voltage against a threshold of 100 VDC. If the DC bus voltage is higher than the threshold value, the drive generates this shutdown. Read together, the message reports that DC bus voltage above 100 VDC was measured in a stop mode where no command exists to energize the DC bus, and it warns at the same time against removing and reapplying power, which the manual says makes the damage to the drive and the cost of the repair worse.

Why it appears

  • HYP model drives: the unit is stopped in a mode where no command exists to energize the DC bus, and the DC bus voltage monitored every 5 min is higher than the 100 VDC threshold value.

What to check

  1. Do not remove and reapply power while the message is active. If power is removed, and then reapplied without correcting this problem more damage occurs to the drive, and the repair is more costly.
  2. Have the VSD rectifier modules tested; the manual makes this testing a condition for starting the chiller again.

Setpoints and thresholds

  • DC bus voltage threshold: 100 VDC — the level the monitored DC bus voltage is checked against.
  • Check interval: 5 min — the DC bus voltage is monitored and checked against the threshold every 5 min while the unit is stopped in a mode where no command exists to energize the DC bus.
  • Applicability: the manual ties this monitoring and this shutdown to HYP model drives.

Reset and restart

The manual describes no reset procedure for this message, and it forbids the usual move of cycling power. The chiller can be started again only after the condition has cleared and the VSD rectifier modules have been tested: When the condition clears and the VSD rectifier modules are tested, then the chiller can be started. Removing and reapplying power without correcting the problem is not a reset — it causes more damage to the drive and a more costly repair.

Questions engineers ask

What does VSD - DC bus lockout - Do not cycle power mean on a YORK YK chiller?

On HYP model drives, with the unit stopped in a mode where no command exists to energize the DC bus, the drive checks the DC bus voltage against a threshold of 100 VDC every 5 min. The shutdown is generated when the DC bus voltage is higher than that threshold.

Can I clear the VSD DC bus lockout by cycling power?

No. The message itself says do not cycle power, and the manual warns that removing and reapplying power without correcting the problem causes more damage to the drive and a more costly repair.

When can the chiller be started again after this shutdown?

When the condition clears and the VSD rectifier modules are tested, the chiller can be started.

Which voltage threshold triggers the DC bus lockout?

100 VDC. The drive monitors the DC bus voltage every 5 min while the unit is stopped in a mode where no command exists to energize the DC bus, and generates the shutdown if the voltage is higher than that value.

Messages next to this one

The same message on other models

Source

Written from the manufacturer's manuals for the YORK YK; every number and designation on this page is checked against them before publication. The row of the manual this message comes from:

All YORK YK messages: fault codes · YORK YK documentation · YORK manuals