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VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Guide

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14137921G

VA9208-GGx-x Series Proportional Electric Spring Return
Valve Actuators
Installation Instructions
VA9208-GGA-3, VA9208-GGC-3                                                         Part No. 14-1379-21, Rev. G
VA9208-GGA-2                                                                                  Release March 2022

Applications
The VA9208-GGx-x Series Proportional Electric Spring
                                                            IMPORTANT: Use this VA9208-GGx-x Series
Return Actuators are direct-mount valve actuators that
                                                            Proportional Electric Spring Return Actuator only to
operate on AC/DC 24 V power. These bidirectional
                                                            control equipment under normal operating
actuators are used to provide accurate positioning on
                                                            conditions. Where failure or malfunction of the
Johnson Controls® VG1000 Series 1-1/4, 1-1/2, and
                                                            electric actuator could lead to personal injury or
2 in. (DN32, DN40, and DN50), ball valves in Heating,
                                                            property damage to the controlled equipment or
Ventilating, and Air Conditioning (HVAC) applications.
                                                            other property, additional precautions must be
Integral line voltage auxiliary switches, available only    designed into the control system. Incorporate and
on the VA9208-xxC-3 models, indicate end-stop               maintain other devices, such as supervisory or
position, or perform switching functions within the         alarm systems or safety or limit controls, intended to
selected rotation range.                                    warn of or protect against failure or malfunction of
                                                            the electric actuator.
VA9208-GGA-2 actuators include plenum-rated cables
and are specially configured for installation in spaces     IMPORTANT : Utiliser ce VA9208-GGx-x Series
used for environmental air-handling purposes other          Proportional Electric Spring Return Actuator
than ducts and plenums as specified in National Fire        uniquement pour commander des équipements
Protection Association (NFPA) 70: National Electrical       dans des conditions normales de fonctionnement.
Code section 300.22(C), Other Space Used for                Lorsqu'une défaillance ou un dysfonctionnement du
Environmental Air. The space over a hung ceiling used       electric actuator risque de provoquer des blessures
for environmental air handling purposes is an example       ou d'endommager l'équipement contrôlé ou un autre
of the type of space for which these actuators are          équipement, la conception du système de contrôle
configured.                                                 doit intégrer des dispositifs de protection
                                                            supplémentaires. Veiller dans ce cas à intégrer de
                                                            façon permanente d'autres dispositifs, tels que des
                                                            systèmes de supervision ou d'alarme, ou des
                                                            dispositifs de sécurité ou de limitation, ayant une
                                                            fonction d'avertissement ou de protection en cas de
                                                            défaillance ou de dysfonctionnement du electric
                                                            actuator.

                                                           Installation
                                                           Install the ball valve with the actuator at or above the
                                                           center line of the horizontal piping (see Figure 1).

                                                            IMPORTANT: In steam applications, install the
                                                            valve with the stem horizontal to the piping. Failure
                                                            to follow this precaution may shorten the life of the
                                                            actuator.

                       VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation           1
                                                                                              Instructions
                                                             IMPORTANT: Before specifying VA9208-GGx-x
                                                             Series Actuators for plenum applications, verify
                                                             acceptance of exposed plastic materials in plenum
                                                             areas with the local building authority. Building
                                                             codes for plenum requirements vary by location.
                                                             Some local building authorities accept compliance to
                                                             UL 1995, Heating and Cooling Equipment, while
                                                             others use different acceptance criteria.

                                                             IMPORTANT: Do not install or use this actuator in
                                                             or near environments where corrosive substances
                                                             or vapors could be present. Exposure of the actuator
                                                             to corrosive environments may damage the device’s
                                                             internal components, and will void the warranty.

                                    FIG:mntpos_H2O_app
                                                         Special tools needed
                                                         •     Digital voltmeter
    Figure 1: Mounting positions for chilled             •     T-20 TORX® driver
       water and condensing atmosphere

2    VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
Dimensions
Valve actuator
See Figure 2 and Table 1 for valve actuator
dimensions.

                                                     3-1/2 (89)
       3-29/32                 2-7/8            Clearance Required
         (99)                  (73)

                                                                                        Port Marking
                                                                                         Locations

                                                                                                                             FIG:VA9208X_dims

     Figure 2:    Spring return VA9208 actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
                                            dimensions, in. (mm)

Table 1: VA9208 actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve dimensions, in. (mm)
 Valve size in.      Valve             A            B                C            D         E              F          G
 (DN)                style1
 1-1/4 (DN32)      All          5-5/32         1-1/32 (26)     1-23/32 (44)   7-1/4     3-15/16        11/32 (9)   1-31/32
                                (131)                                         (184)     (100)                      (50)
 1-1/2 (DN40)      All          5-5/16         1-9/64 (29)     1-57/64 (48)   7-7/16    4-21/64        11/32 (9)   2-11/64
                                (135)                                         (189)     (110)                      (55)
 2 (DN50)          2-Way        5-17/32        1-15/32 (37)    2-1/8 (54)     7-11/16   4-24/32        11/32 (9)   2-27/64
                                (140)                                         (195)     (123)                      (62)
                   3-Way                                                      7-7/8
                                                                              (200)

1.   Port A must always be connected to the coil (Figure 2).

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                                  3
Valve actuator with thermal barrier
See Figure 3 and Table 2 for valve actuator dimensions
with optional M9000-561 Thermal Barrier installed.

                                                           3-1/2 (89)
                   3-29/32                            Clearance Required
                     (99)

      A
                                                                                     F

                                                                                                         Port Marking
                                                                                                          Locations
                                                             C                   C

             B

                                                                                                   E                      G         B
                                                     D

     Figure 3:     Spring return VA9208 actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
                     with optional M9000-561 Thermal Barrier installed dimensions, in. (mm)

Table 2: VA9208 actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with optional
         M9000-561 Thermal Barrier installed dimensions, in. (mm)
 Valve size in.        Valve          A             B                      C                 D            E                   F           G
 (DN)                  style1
 1-1/4 (DN32)       All          9-17/64       1-1/32 (26)        1-23/32 (44)           7-1/4         3-15/16          11/32 (9)   1-31/32
                                 (235)                                                   (184)         (100)                        (50)
 1-1/2 (DN40)       All          9-15/16       1-9/64 (29)        1-57/64 (48)           7-7/16        4-21/64          11/32 (9)   2-11/64
                                 (240)                                                   (189)         (110)                        (55)
 2 (DN50)           2-Way        9-31/32       1-15/32 (37)       2-1/8 (54)             7-11/16       4-24/32          11/32 (9)   N/A
                                 (244)                                                   (195)         (123)
                    3-Way                                                                7-7/8                                      2-27/64
                                                                                         (200)                                      (62)

1.   Port A must always be connected to the coil (Figure 3).

Accessories
Table 3: Accessories (order separately)
 Code number           Description
 M9000-560             Ball valve linkage kit for applying M9203 and M9208 Series Actuators to VG1000 Series Valves (quantity
                       1)
 M9000-561             Thermal barrier extends M(VA)9104, M(VA)9203, and M(VA)9208 Series Electric Spring Return Actuator
                       applications to include low pressure steam (quantity 1)
 M9000-342             Weathershield kit for VG1000 Series Ball Valve application of VA9104, VA9203, and VA9208 Series
                       Electric Spring Return Actuators (quantity 1)
 M9220-604             Replacement manual override cranks with long crank radius: 2.83 in. (72 mm) (quantity 5)
 M9208-605             Replacement manual override cranks with short crank radius: 1.83 in. (46.5 mm) (quantity 5)

4         VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
Mounting                                                                 4. Insert the drive shaft into Side B (Figure 6).
Mounting the actuator to spring return Port A
(coil) open
To mount the actuator to spring return Port A (coil)
open:
1. Turn the valve stem to the position outlined in
   Figure 4.

                                                                                                                             FIG: DRV_SHFT_B

                                                            FIG:VG1000           Figure 6:    Inserting the drive shaft
           2 Way                     3 Way

      Figure 4:    Positioning the valve stem
                                                                         5. Install linkage base on Side B using the two
                                                                            #10-14 x 2.75 in. long screws (Figure 7). The
2. Mount optional M9000-561 Thermal Barrier to the
                                                                            recommended torque is 20 to 24 lb·in.
   valve if fluid temperature exceeds 212°F (100°C).
                                                                            (2.3 to 2.7 N·m).
   See the Mounting the thermal barrier section for
   more information.
Note: Proceed to Step 7 if the ball valve linkage is on
actuator Side B.
3. Remove the linkage from Side A (Figure 5).

                                              FIG:RMV_LNK

                                                                                    Figure 7:    Installing the linkage

          Figure 5:   Removing the linkage

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                                              5
6. Insert fixed pointer and M4x0.7x83 mm long screw                        Mounting the actuator to spring return Port A
   into the Side A actuator hub. Direct the arrow on                       (coil) closed
   the pointer to 100%.                                                    To mount the actuator to spring return port A (coil)
                                                                           closed:
                                                                           1. Turn the valve stem to the position outlined in
                                                                              Figure.

                                                                                                                                  FIG:VG1000sdB
                                                                                       2 Way                   3 Way

                                                                                   Figure 10: Positioning the valve stem

                                                                           2. Mount optional M9000-561 Thermal Barrier to the
                                                              FIG:FXPT_A      valve if fluid temperature exceeds 212°F (100°C).
                                                                              See the Mounting the thermal barrier section for
                                                                              more information.
                                                                           Note: Proceed to Step 7 if the ball valve linkage is on
                                                                           actuator Side A.
        Figure 8:     Installing the fixed pointer
                                                                           3. Remove the linkage from Side B (Figure 11).
7. Install the actuator on the ball valve (Figure 9).
   Tighten the actuator mounting screw to a torque of
   10 to 12 lb·in. (1.1 to 1.4 N·m) and snap the large
   adjustable pointer into place.

                                              FIG: MNT_ACTA

          Figure 9:     Mount the actuator                                          Figure 11: Removing the linkage

6     VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
4. Insert the drive shaft into Side A (Figure 12).                6. Insert fixed pointer and M4x0.7x83 mm long screw
                                                                     into the Side B actuator hub. Direct the arrow on
                                                                     the pointer to 0%.

           Figure 12: Inserting the drive

5. Install linkage base on Side A using the two
   #10 14 x 2.75 in long screws (Figure 13). The
   recommended torque is 20 to 24 lb·in.
   (2.3 to 2.7 N·m).                                                    Figure 14: Installing the fixed pointer

                                                                  7. Install the actuator on the ball valve. Tighten the
                                                                     actuator mounting screw to a torque of
                                                                     10 to 12 lb·in. (1.1 to 1.4 N·m) and snap the large
                                                                     adjustable pointer into place.

                                                     FIG:lnk gA

          Figure 13: Installing the linkage

                                                                             Figure 15: Mount the actuator

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                          7
Mounting the thermal barrier                                3. Mount the thermal barrier onto the valve using the
Figure 16 shows the optional M9000-561 Thermal                 four included M5x16 mm machine screws and four
Barrier.                                                       M5 flange nuts. Tighten the screws to a
                                                               recommended torque of 21 to 25 lb·in.
                                                               (2.4 to 2.8 N·m).(Figure 18).
                       Machine Screws

                                     Flange
                                      Nuts
     Barrier

                                        Drive
                                        Shaft

    Figure 16: Optional M9000-561 Thermal Barrier
                                                                                                      FIG:in_act

To mount the optional thermal barrier:
1. Install the thermal barrier drive shaft into the
   thermal barrier by aligning the tab on the drive
                                                                      Figure 18: Installing the barrier
   shaft with the slot on the thermal barrier
   (Figure 17).
                                                            4. Proceed to actuator mounting instructions. Follow
                                                               the same steps as mounting directly to the valve
                                                               when mounting the actuator to the thermal barrier.
                                                            Manual override
                                                            Use only the supplied manual override crank to
                                                            reposition the actuator hub when using the manual
                                                            override feature.

                                                             IMPORTANT: Applying excessive torque to the
                                                             manual override or operating the manual override
                                                             with a power tool may damage the internal
                                                             components of the actuator and cause premature
                                                             failure.

                                                            To reposition the actuator hub, proceed as follows:
                                                            1. De-energize the actuator.
                                                            2. Insert the hex end of the manual override crank
                                                               into the manual override adjustment point on the
               Figure 17: Installing the drive                 face of the actuator.
                shaft into the thermal barrier              3. Rotate the manual override crank in the direction
                                                               indicated by the arrow on the label.
2. Rotate the drive shaft to align marks on the top of
   the thermal drive shaft with matching marks on the
   valve stem.

8       VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
4. The actuator requires 8-1/2 manual override crank
                                                                        CAUTION: Risk of Property Damage.
   rotations from the full spring return position to fully
   reposition the actuator hub. At the end of travel, the
   rotation resistance increases. Do not force the
                                                                !       Do not apply power to the system before
                                                                        checking all wiring connections. Short
                                                                        circuited or improperly connected wires
   manual crank past this point.
                                                                        may result in permanent damage to the
5. While holding the manual crank in the wound                          equipment.
   position, rotate and hold the red lock shaft
   approximately 10° then release the manual crank                      MISE EN GARDE : Risque de dégâts
   to lock the actuator hub in place.                                   matériels.
                                                                        Ne pas mettre le système sous tension
    Note: Insert and slightly rotate the manual crank                   avant d'avoir vérifié tous les raccords de
    in the direction indicated by the arrow on the label                câblage. Des fils formant un court-circuit
    to unlock the actuator hub. Alternately, the actuator               ou connectés de façon incorrecte
    hub automatically unlocks when power is applied                     risquent d'endommager
    to the actuator, and returns the actuator to normal                 irrémédiablement l'équipement.
    drive and spring return operation.
Wiring                                                                  CAUTION: Risk of Property Damage.

             WARNING: Risk of Electric Shock.                   !       Insulate and secure each unused wire
                                                                        lead before applying power to the

     !       Disconnect or isolate all power supplies
             before making electrical connections.
                                                                        actuator. Failure to insulate and secure
                                                                        each unused wire lead may result in
             More than one disconnection or isolation                   property damage.
             may be required to completely
                                                                        MISE EN GARDE : Risque de dégâts
             de-energize equipment. Contact with
                                                                        matériels.
             components carrying hazardous voltage
                                                                        Isoler et protéger chaque fil non utilisé
             can cause electric shock and may result
                                                                        avant de mettre l'actuator sous tension.
             in severe personal injury or death.
                                                                        Le non-respect de cette obligation
             AVERTISSEMENT : Risque de                                  d'isolation et de protection de chaque fil
             décharge électrique.                                       non utilisé risque d'entraîner des dégâts
             Débrancher ou isoler toute alimentation                    matériels.
             avant de réaliser un raccordement
             électrique. Plusieurs isolations et             IMPORTANT: Make all wiring connections in
             débranchements sont peut-être                   accordance with the National Electrical Code and
             nécessaires pour -couper entièrement            local regulations. Use proper Electrostatic Discharge
             l'alimentation de l'équipement. Tout            (ESD) precautions during installation and servicing
             contact avec des composants porteurs            to avoid damaging the electronic circuits of the
             de tensions dangereuses risque                  actuator.
             d'entraîner une décharge électrique et de
             provoquer des blessures graves, voire
             mortelles.

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                    9
See Figure 19 to wire the applicable VA9208-GGx-x
Series model.
                                                                           Override to MIN position                     Override to MAX position
             DC 0(2)...10 V Control                                         BLK RED GRY ORN                             BLK RED GRY ORN
            BLK RED GRY ORN                                                  1   2   3   4                               1   2   3   4

             1   2   3   4

                                                                                                      +                                           +
                                                                                   AC
                                                                                  24 V   ~
                                                                                                                                          B
                                                                                             A
                                 +                                                                                           AC                   C
               AC/DC                                                                                                                ~
                24 V ~(+)
                                                                                                                            24 V
                                                                                 DC 0(2)...10 V   Y
                                                                                                                           DC 0(2)...10 V         Y
                DC 0(2)...10 V   Y                                                    DC 0(2)...10 V          +
                                                                                                                                DC 0(2)...10 V            +
                                                                                                          U
                                          +                                                                                                           U
                     DC 0(2)...10 V
                                      U                                    COM
                                                                                                                       COM
                                                                         A Open = MIN Position
                                                                                                                      B Closed = MAX Position
            COM                                                          A Closed = Normal Operation
                                                                                                                      C Closed = Normal Operation

            0(4)...20 mA Control with
                External Resistor
                                                                                   Override to
            BLK RED GRY ORN                                                MIN, MID, MAX positions                            Override to
                                                                                                                        MIN, MID, MAX positions
             1   2   3   4                                                 0(4)...20 mA Control with
                                                                                                                           0(2)...10 V Control
                                                                               External Resistor
                                                                            BLK RED GRY ORN                              BLK RED GRY ORN
                                                                             1           2        3       4               1   2   3   4

                                 +
               AC/DC
                24 V ~(+)
                                                                                                      +                                           +
                                                                                             A                                            A
                0(4)...20 mA
                                 Y                                                           B                                                B
               500O / 0.25 W

                                              FIG:VA9208-GGx_cntrlwir1
                    DC 0(2)...10 V        +                                        AC
                                                                                  24 V   ~
                                                                                                                              AC
                                                                                                                             24 V   ~
                                      U
                                                                              0(4)...20 mA
            COM                                                                              C                                 DC
                                                                                                                                              C
                                                                                                  Y                                               Y
                                                                                                                            0(2)...10 V
                                                                                 500 Ω / 0.25 W               +                                           +
                                                                                                          U                                           U
                                                                           COM                                          COM
      Figure 19: Control wiring diagrams                                  N
                                                                          O
                                                                          I )
                                                                          T                   A           B       C
                                                                                                                       N
                                                                                                                       O
                                                                                                                       I
                                                                                                                       T
                                                                                                                       C
                                                                                                                       N
                                                                                                                       U
                                                                                                                       F                      A       B       C
                                                                          C
                                                                          N
                                                                          U
                                                                          F
                                                                         0% ( MIN                                     0% ( MIN )

                                                                                                                                                                  FIG:M9203GGx2(Z)_wir
                                                                         50% ( MID )                                  50% ( MID )
                                                                         100% ( MAX )                                 100% ( MAX )

                                                                         NORMAL                                       NORMAL

                                                                                 Figure 20: VA9208-GGx-2 control wiring
                                                                                           diagram (overrides)

10    VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
Figure 21 shows the optional auxiliary switch wiring.        Setup and adjustments
                                                             Mode selection switch
                                                             Actuators have an external mode selection switch to
                                                             calibrate, select input signal range, and reverse control
                                                             logic. The switch is accessible from both A and B sides
                                                             of the actuator as illustrated in Figure 23. Actuators are
                                                             delivered in Direct Acting (DA), DC 0 to 10 V input
                                                             signal mode. To change to Reverse Acting (RA) mode,
                                                             move the mode selection switch from DA to RA. The
                                                             input signal range is selectable between DC 0 to 10 V
                                                             or DC 2 to 10 V. If the CAL function is not used, both
                                                             input signal ranges are proportioned across the full
                                                             rotation range of 0 to 100% rotation.

                                             FIG: AX_SWCTH
           COM NC      NO   COM   NC    NO
                                                                                 CAL                                       CAL
                                                                       2-10            2-10                        2-10             2-10
                                                                                       +                                           +
  Figure 21: Optional auxiliary switch wiring                     DA        +                  RA            RA       +                     DA
                                                                         0-10          0-10                        0-10             0-10

Using conduit                                                                                                                                  modesel
                                                                       Side A of Actuator                         Side B of Actuator
All VA9208 Series Actuators accept 3/8 in. trade size                           Figure 23: Mode selection
flexible metal conduit.
                                                             For example, if a DC 0 to 10 V input signal is selected
                                                             and the rotation range is limited to 75°, the rotation
                                                             range limit will be reached at DC 8.3 V.
                                                             Control response
                                                             The installation side of the actuator and the position of
                                                             the mode selection switch combine to determine
                                                             control response from the actuator. See Figure 24.
                                                                                                         Installation Side

       Figure 22: Adding flexible metal conduit

1. Feed the actuator cables through the field-supplied
   conduit.
                                                                                                    Mode Selection Switch
2. Push the conduit into the holes in the actuator and                                             CAL                            CAL
   secure it with the supplied 10-32 x 9/16 in. screws,             Input Signal            2-10          2-10             2-10         2-10
                                                                                                         +                              +
   as illustrated in Figure 22. The product label marks                                DA      +
                                                                                            0-10         0-10
                                                                                                                 RA   RA      +
                                                                                                                           0-10         0-10
                                                                                                                                               DA

   the position of holes for the screws. Drive the
   screws through the product label in the marked                   Increasing
   positions. Drive the screwhead flush with the plate              Decreasing
   to secure the conduit.
                                                                                                         Rotation Position
 IMPORTANT: Careful workmanship is required to                 Direction Feedback
 secure flexible metal conduit. Cut the conduit end
                                                                Direct      0-10 V     0.0 V 1.7 V 3.3 V 5.0 V 6.7 V 8.3 V 10.0 V
 perpendicular to its axis. Insert the cut end into the         Acting

                                                                                                                                                         FIG:M92xxGGx_CtrlRspns
                                                                            2-10 V
 bottom of the holes in the actuator and hold the
 conduit in place while securing it with the screws            Reverse      0-10 V

 provided. Check a completed installation by pulling            Acting      2-10 V     10.0 V 8.7 V 7.3 V 6.0 V 4.7 V 3.3 V 2.0 V

 on the conduit to ensure its retention.                       * 0° is the spring return position.
                                                                                Figure 24: Control response

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                                                                                 11
Calibration (CAL) function                                  Auxiliary switch (VA9208-xxC-3 models)
The CAL function enables the actuator to redefine the
                                                                        WARNING: Risk of Electric Shock and
selected input signal range proportionally across a
reduced rotation range. The actuator maintains
calibration when power is lost or removed.
                                                                 !      Property Damage.
                                                                        Insulate and secure each unused wire
                                                                        lead before applying power to the
Follow these steps to calibrate the input signal range:                 actuator. Failure to insulate and secure
                                                                        each unused wire lead may result in
1. With power applied to the actuator, move the mode
                                                                        property damage, electric shock, and
   selection switch to the CAL position and leave it in
                                                                        severe personal injury or death.
   this position for approximately 5 seconds. The
   actuator begins rotating until the end-stops are                     AVERTISSEMENT : Risque de
   found.                                                               décharge électrique et dégâts
                                                                        matériels.
2. Move the mode selection switch to the desired
                                                                        Isoler et protéger chaque fil non utilisé
   input signal range. Selection can be made while
                                                                        avant de mettre l'actuator sous tension.
   the calibration process is in progress, or after it is
                                                                        Le non-respect de cette obligation
   complete. The selected input signal is
                                                                        d'isolation et de protection de chaque fil
   proportionally reconfigured to the reduced rotation
                                                                        non utilisé risque d'entraîner des dégâts
   range.
                                                                        matériels, des décharges électriques et
     Note: During normal operation, if the actuator                     des blessures graves, voire mortelles.
     stroke increases due to seal or seat wear, input
     signals are automatically reconfigured to the          The VA9208-xxC-3 models include two integral
     increased rotation range in approximately 0.5°         auxiliary switches with a switch adjuster accessible on
     increments.                                            either face of the actuator (Figure 5). The factory
                                                            setting for Auxiliary Switch No. 1 is 83% closing, and
3. If the actuator mounting position is changed or if       the nominal setting for Auxiliary Switch No. 2 is 10%
   the linkage is adjusted, repeat Step 1 and Step 2 to     opening (relative to the 0 to 100% rotation range as
   repeat the CAL function.                                 printed on the product label). See the Technical
     Note: The mode selection switch must remain out        specifications table for the auxiliary switch ratings.
     of the CAL position for at least 2 seconds before
                                                            The switch point of Auxiliary Switch No. 1 is fixed. The
     re-initiating the CAL function.
                                                            switch point of Auxiliary Switch No. 2 is independently
     Note: If the mode selection switch is left in the      and continuously adjustable from 74 to 5% position.
     CAL position, the actuator defaults to 0-10 V input    For the most accurate switch positioning, see Figure 25
     signal range, DA.                                      and use the method in the following example. To
                                                            change the switch point of Auxiliary Switch No. 2,
                                                            proceed as follows:
                                                            1. Position the actuator in the full spring return
                                                               position.
                                                                Note: The switch is factory set to trip when the
                                                                actuator reaches the 10% position.

12     VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
2. Rotate the switch adjuster until it points to the           3. Connect Auxiliary Switch No. 2 to a power source
   desired switch point.                                          or an ohmmeter and apply power to the actuator.
                                                                  The actuator moves to the fully open position and
                                                                  holds while power is applied.
                                                               4. Observe the switch point. If required, repeat Step 1
                                                                  through Step 3.
                                                               Repair information
                                                               A number of replacement parts are available; see
                                                               Table 3 for more details. If an VA9208 Series Electric
                                                               Spring Return Actuator fails to operate within its
                                                               specifications, replace the unit. For a replacement

                                                 FIG: SW_TRP
                                                               electric actuator, contact the nearest Johnson Controls
                                                               representative.

      Figure 25: Switch trip point settings

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                   13
Technical specifications
VA9208-GGx-x Series Proportional Electric Spring Return Actuator (Part 1 of 2 )
Power               -GGx models          AC 24 V (AC 19.2 V to 28.8 V) at 50/60 Hz: Class 2 (North America) or Safety
requirements                             Extra-Low Voltage (SELV) (Europe), 7.9 VA running, 5.5 VA holding position DC
                                         24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe)
                                         3.5 W Running, 1.9 W holding position
                                         Minimum transformer size: 8 VA per actuator
Input signal/       -GGx models          Factory set at DC 0 to 10 V, CW rotation with signal increase selectable DC 0 (2)
adjustments                              to 10 V or 0 (4) to 20 mA with field-furnished 500 ohm 0.25 W minimum resistor;
                                         switch selectable direct or reverse action with signal increase
Control input       -GGx models          Voltage input: 100,000 ohm
impedance                                Current input: 500 ohm with field-furnished 500 ohm resistor
Feedback signal     -GGx models          DC 0 (2) to 10 V for desired rotation range up to 95°
                                         corresponds to rotation limits, 0.5 mA at 10 V maximum
Auxiliary switch    -xxC models          Two Single-Pole, Double-Throw (SPDT), double-insulated switches with gold
rating                                   over silver contacts:
                                         AC 24 V, 50 VA pilot duty
                                         AC 120 V, 5.8 A resistive, 1/4 hp, 275 VA pilot duty
                                         AC 240 V, 5.0 A resistive, 1/4 hp, 275 VA pilot duty
Spring return                            Direction is selectable with mounting position of actuator:
                                         Actuator face labeled A is away from valve: CCW spring return
                                         Actuator face labeled B is away from valve: CW spring return
Rated torque        Power on             70 lb·in. (8 N·m) all operating temperatures
                    (running)
                    Power off            70 lb·in. (8 N·m) all operating temperatures
                    (spring returning)
Rotation range                           Maximum full stroke: 95°
                                         Adjustable stop: 35° to 95° maximum position
Rotation time for   Power on             150 seconds constant for 0 to 70 lb·in. (8 N·m) load, at all operating conditions
90 degrees of       (running)            90 seconds for 0 to 70 lb·in. (8 N·m) load in calibration mode or override mode
travel
                    Power off            17 to 25 seconds for 0 to 70 lb·in. (8 N·m) load, at room temperature
                    (spring returning)   22 seconds nominal at full rated load
                                         94 seconds maximum with 70 lb·in. (8 n·m) load, at -40°F (-40°C)
Life cycles                              60,000 full stroke cycles with 70 lb·in. (8 N·m) load
                                         1,500,000 repositions with 70 lb·in. (8 N·m) load
Audible noise       Power on             <35 dBA at 70 lb·in. (8 N·m) load, at a distance of 39-13/32 in. (1 m)
rating              (running)
                    Power on             <20 dBA at a distance of 39-13/32 in. (1 m)
                    (holding)
                    Power off            <52 dBA at 70 lb·in. (8 N·m) load, at a distance of 39-13/32 in. (1 m)
                    (spring returning)
Electrical          GGx-3 models         48 in. (1.2 m) UL 758 Type AWM halogen free cable with 18 AWG (0.85 mm2)
connections                              conductors and 1/4 in. (6 mm) ferrule ends
                    GGx-2 models         36 in. (0.9 m) UL 444 Type CMP plenum rated cable with 19 AWG (0.75 mm2)
                                         conductors and 1/4 in. (6 mm) ferrule ends
                    Auxiliary switches   48 in. (1.2 m) UL 758 Type AWM halogen free cable with 18 AWG (0.85 mm2)
                    (-xxC models)        conductors and 1/4 in. (6 mm) ferrule ends
Conduit connections                      Integral connectors for 3/8 in. (10 mm) flexible metal conduit

14   VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions
VA9208-GGx-x Series Proportional Electric Spring Return Actuator (Part 2 of 2 )
 Fluid                    VG12x1 and              23 to 203°F (-5 to 95°C), not rated for steam service
 temperature              VG18x1 Series
 limits
                          VG12x5 and              -22 to 212°F (-30 to 100°C), not rated for steam service
                          VG18x5 Series
                          VG12x5 and              -22 to 284°F (-30 to 140°C) water; 15 psig (103 kPa) at 250°F (121°C) saturated
                          VG18x5 Series           steam
                          with
                          M9000-561
                          Thermal Barrier
                          Installed
 Ambient                  Standard operating      -40 to 140°F (-40 to 60°C); 90% RH maximum, noncondensing
 conditions
                          Storage                 -40 to 185°F (-40 to 85°C); 95% RH maximum, noncondensing
 Enclosure rating                                 NEMA 2 (IP54) for all mounting directions
 Compliance               United States           UL Listed, CCN XAPX, File E27734; to UL 60730-1A: 2003-08, Ed. 3.1,
                                                  Automatic Electrical Controls for Household and Similar Use; and
                                                  UL 60730-2-14: 2002-02, Ed. 1, Part 2 Particular Requirements for Electric
                                                  Actuators
                          Canada                  UL Listed, CCN XAPX7, File E27734; to UL 60730-1:02-CAN/CSA: July 2002,
                                                  3rd Ed., Automatic Electrical Controls for Household and Similar Use; and CSA
                                                  C22.2 No. 24-93 Temperature Indicating and Regulating Equipment
                          Europe                  CE Mark – Johnson Controls declares that this product is in compliance with the
                                                  essential requirements and other relevant provisions of the EMC Directive and
                                                  the Low Voltage Directive.
                          Australia and New       RCM Mark, Australia/NZ Emissions Compliant
                          Zealand
 Shipping weight          -GGA models             3.5 lb (1.6 kg)
                          -GGC models             3.9 lb (1.8 kg)
UK Single Point of Contact:   European Single Point of Contact: NA/SA Single Point of Contact:   APAC Single Point of Contact:
JOHNSON CONTROLS              JOHNSON CONTROLS                  JOHNSON CONTROLS                 JOHNSON CONTROLS
TYCO PARK GRIMSHAW LANE       VOLTAWEG 20                       5757 N GREEN BAY AVE             C/O CONTROLS PRODUCT MANAGEMENT
MANCHESTER M40 2WL            6101 XK ECHT                      GLENDALE WI 53209                NO. 32 CHANGJIANG NEW DISTRICT
UNITED KINGDOM                THE NETHERLANDS                   USA                              WUXI JIANGSU PROVINCE 214028
                                                                                                 CHINA

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                                                Metasys® and Johnson Controls® are registered trademarks of Johnson Controls.
                                       All other marks herein are the marks of their respective owners. © 2022 Johnson Controls.

VA9208-GGx-x Series Proportional Electric Spring Return Valve Actuators Installation Instructions                                   15

Published in U.S.A.                                                                                       www.johnsoncontrols.com

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