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VA7800 Series Electric Valve Actuators Product Bulletin

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Група обладнанняVA7810-HGA-2 Electric Valve Actuator
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VA7800 Series Electric Valve Actuators
Product Bulletin
VA7800 Series                                                                                   Code No. LIT-12011474
                                                                                                          Issued May 2021

The VA7800 Series of Electric Valve Actuators control
VG7000 Series Bronze Globe Valves in Heating,
Ventilating, and Air Conditioning (HVAC) systems. The
VA7800 Series produces a minimum linear output force
of 180 lb (800 N) and is ordered field mounted or
factory coupled to 1 in. and 2 in. VG7000 Series
Bronze Globe Valves with brass trim and to 1/2 in.
through 2in. VG7000 Series Bronze Globe Valves with
stainless steel trim. All actuators are direct mount and
available in both Spring Return and Non-Spring Return
models.
Spring Return models ship from the factory set for
DC 0 to 10 V Proportional Control. With a change of
DIP switch settings, this model can be field configured
to On/Off or Floating Control. In addition to these
settings, optional auxiliary switches are also available.
Non-Spring Return models are available in AC 24 V
On/Off (Floating) Control, or DC 0 to 10 V Proportional                          Figure 1: VA7800 Actuator
Control. Models are available with or without optional
auxiliary switches.
Table 1: Features and benefits
 Features                                   Benefits
 Automatic Stroke Adjustment                Provides easy, quick, and precise commissioning.
 Manual Override as Standard                Allows manual positioning of valve for easy commissioning and servicing.
 NEMA 2 (IP54) Enclosure Protection         Allows installation in a wide range of environments.
 Unique Swing-Gate Yoke                     Offers fast and secure attachment to the valve.
 Brushless Motor                            Ensures low energy consumption and long life.
 Proportional Model                         Enables one model to be used for various control types.
 Force-Controlled Motor Shut-Off            Reduces energy consumption, wear of the actuator, and protects the valve from
                                            excessive forces.
 Stroke Position Indicator                  Gives visual indication of valve operation, provides automatic adjustment of
                                            stroke indicators during first cycle of operation.
 Status Light-Emitting Diode (LED)          Gives visual indication of actuator status and assists with diagnostic.
 Optional Integrated Auxiliary Switches     Provides adjustable switch points with line voltage capability.
 Integral Cable with Colored Conductors     Simplifies installation and field wiring.
 Integral Connector for 3/8 in. (10 mm)     Simplifies installation and field wiring.
 Flexible Metal Conduit (FMC)
 Underwriters Laboratories Inc.® (UL)       Provides internationally recognized regulatory agency approval.
 and CE Compliant

                              VA7800 Series Electric Valve Actuators Product Bulletin

                                                             1
Application overview                                            These actuators are configured for response to 0 to
                                                                10 VDC, 2 to 10 VDC, 0 to 20 mA, or 4 to 20 mA. Both
 IMPORTANT: The VA7800 Series Electric Valve                    models of actuators can also be custom configured for
 Actuators are intended to control saturated steam,             valve sequencing. Minimum setpoint is 0 to 6 VDC (0 to
 hot water, and chilled water flow under normal                 12 mA) and maximum input signal is 3 to 10 VDC (6 to
 equipment operating conditions. Where failure or               20 mA). A 0 to 10, or 2 to 10 VDC feedback signal is
 malfunction of the VA7800 Series Valve Actuator                available for position indication. The actuators feature a
 could lead to personal injury or property damage to            preset actuator position with a stem that extends or
 the controlled equipment or other property,                    retracts, on loss of signal. When current input is
 additional precautions must be designed into the               selected, this stem feature is not available.
 control system. Incorporate and maintain other
 devices, such as supervisory or alarm systems or               Operation
 safety or limit controls, intended to warn of or protect       The VA7800 Series of actuators offers up to 1 in.
 against failure or malfunction of the VA7800 Series            (25 mm) of linear stroke for the operation of
 Valve Actuator.                                                Johnson Controls® VG7000 Series Bronze Control
                                                                Valves. The actuators interface to all threaded stem
                                                                VG7000 Valves and can be used on all stainless steel
VA7810-HGx-2 Series Non-Spring Return                           trim VG7000 series valves from 1/2 in. to 2 in. The
                                                                actuator should not be used on brass trim VG7000
Proportional Actuator
                                                                series valves from 1/2 in. to 3/4 in. All actuators can
The VA7810-HGx-2 Series Non-Spring Return
                                                                be manually positioned by means of a 5 mm Allen
Actuators offer fail-in-place proportional control of
                                                                wrench.
valves in HVAC systems regulated by an electronic
controller. These actuators are configured for response         For non-spring return actuators, engage manual
to 0 to 10 VDC, 2 to 10 VDC, 0 to 20 mA, or 4 to 20 mA.         operation by inserting the Allen wrench into the
The VA7810-HGx-2 Series can also be custom                      hexagonal socket and pushing down to cut off the
configured for valve sequencing. The minimum                    power to the motor. Turn the Allen wrench clockwise to
setpoint is 0 to 6 VDC (0 to 12 mA), and maximum                extend the actuator stem; turn the wrench
input signal is 3 to 10 VDC (6 to 20 mA). A 0 to 10             counterclockwise to retract the actuator stem.
VDC, or 2 to 10 VDC feedback signal is available for
                                                                For spring return actuators, manual operation requires
position indication. The actuator features a preset
                                                                that the power be disconnected. On loss of power, the
actuator position with a stem that extends or retracts on
                                                                actuator spring force moves the stem to its fail-safe
loss of signal. However, when you select current input,
                                                                position. For manual operation, insert the Allen wrench
this stem feature is not available.
                                                                into the hexagonal socket and turn the wrench either
VA7820-HGx-2/VA7830-HGx-2 Series Spring                         clockwise or counterclockwise depending on the
Return Proportional Actuator                                    actuator model. When you reach the desired stem
                                                                position, push the wrench down and slightly rotate the
The VA7820-HGx-2 and VA7830-HGx-2 Series
                                                                wrench in the opposite direction to lock it in position.
Actuators are Spring Return actuators that provide
                                                                When power resumes, the actuator is released from its
fail-safe proportional control of valves in HVAC
                                                                manual position.
systems regulated by an electronic controller. In the
event of power loss, the VA7820-HGx-2 Series                    Note: After using manual control to position the
Actuators spring return with the actuator stem fully            actuator, it is recommended that a self-calibration cycle
retracted and the valve stem in the full up position. On        be performed to assure proper operation.
loss of power, the VA7830-HGx-2 Series Actuators
spring return with the actuator stem fully extended and
the valve stem in the full down position.

                               VA7800 Series Electric Valve Actuators Product Bulletin

                                                            2
VA78x0-HGx-2 Series Proportional Control                                   The VA78x0-HGx Series Actuators are a direct acting
Actuators                                                                  and factory supplied set for 0 to 10 VDC Proportional
The VA78x0-HGx Series Actuators operate with                               Control. Field setting options exist for standard ranges
Proportional Control, On/Off Control, or Floating                          of 0 to 20 VDC (0 to 20 mA) or 2 to 10 VDC (4 to
Control. Changes in DIP switch settings allow the                          20 mA) control in the field. At the end of a span, the
selection of Control Type, Input Signal, Input Range,                      actuator control signal has a buffer zone of 0.3 V
Action, actuator position at signal loss, and stroke                       (0.6 mA) to ensure definite valve close-off.
speed. See Table 2 for a detailed reference of DIP                         You can set the actuators for custom signal ranges.
switch settings.                                                           Minimum setpoint is 0 to 6 VDC (0 to 12 mA) and
Table 2: VA78x0-HGx-2 Series Proportional                                  maximum input signal is 3 to 10 VDC (6 to 20 mA).
         Control Actuators DIP Switch Settings                             Position feedback signal is also available in Table 3.
 DIP Switch       Description       State                                  Table 3: Position Feedback Signal for
 Number                                                                             VA78x0-HGx-2 Series Proportional
 1                Control Type      ON      Floating/on/off control                 Control Actuators
                                    OFF     Proportional control            Input Signal            Feedback Output
 2                Input Signal      ON      Current input signal            0 to 10 VDC             0 to 10 VDC

                                    OFF     Voltage input signal            2 to 10 VDC             2 to 10 VDC

 3                Input Signal      ON      Custom setting                  0 to 20 mA              0 to 10 VDC
                  Range                                                     4 to 20 mA              2 to 10 VDC
                                    OFF     Pre-defined setting
 4                                  ON      2 to 10 V (4 to 20 mA)          Custom Range            0 to 10 VDC

                                    OFF     0 to 10 V (0 to 20 mA)
                                                                           All VA78x0-HGx-2 Series Actuators feature a
 5                Action            ON      Reverse
                                                                           multicolored LED that provides operational status and
                                    OFF     Direct                         failure analysis information. See Table 4 for a detailed
 6                Preset            ON      Actuator Stem                  description of LED color indicators.
                  Actuator                  Extends
                  Position at
                                    OFF     Actuator Stem
                  Signal Loss1
                                            Retracts
 7                Stroke            ON      76 s/in. (3 s/mm)
                  Speed
                                    OFF     152 s/in. (6 s/mm)
 8                Not Used          Not Used
1.     Control signal loss position preset does not operate when
       you select 0 to 20 mA or custom input range control.

Table 4: VA78x0-HGx-2 Series Actuators LED Status and Color Indicators
                      LED Color
 Status               Green                                       Yellow                               Red
 Off                  Power off
 Blink                Motor running                               Power on after a black-out1          High temperature3
                                                                  Temporary fault, possible valve
                                                                  sticking2
 Fast Blink           Calibrating                                 Input signal failure
 Continuous           Power on, motor not running                 Custom calibration value out of      Generic fault
 On                                                               range

1.     After reaching both ends of the stroke, the input signal is recalibrated and the LED switches to green.
2.     The actuator leaves this mode only if the push button is pressed for at least 5 seconds, and the previously detected error
       has been resolved.
3.     This status is temporary. When the detected temperature decreases to the acceptable range, the LED switches back to
       green.

                                     VA7800 Series Electric Valve Actuators Product Bulletin

                                                                       3
The actuator microprocessor carries out a failure               The LED also flashes yellow when power resumes
diagnosis when a failure has been detected. The                 after a power loss. The LED continues to flash yellow
colored LED indicates the actuator status. When the             until the end stop is achieved or a recalibration process
microprocessor detects that the stem has come to an             is manually started.
unexpected stop, it initiates a retry cycle. The retry
cycle repeats three times, and if unsuccessful, the             Wiring diagrams
actuator switches to fault mode and the LED flashes             Figure 2 show detailed diagrams for the wiring
yellow. If the problem is cleared, the actuator continues       configurations of the VA7800 Series Electric Valve
to function normally.                                           Actuators.

                                     Figure 2: VA78x0-HGx-2 Wiring Diagram

Mounting                                                        •   Install the valve with the stem horizontal and
                                                                    insulate the pipe to minimize heat transfer to the
When mounting the actuator on a valve, the following
                                                                    actuator for fluid temperatures above 212°F
precautions are recommended:
                                                                    (100°C).
•   Never cover the actuator with insulating material.
•   Allow sufficient clearance to remove the actuator.
•   Mount the valve in an upright angle or at an angle
    less than 90° from the vertical for fluid
    temperatures up to 212°F (100°C).
•   Orient the actuator so that the yoke supports are
    one above the other when mounting the valve
    horizontally.

                                                                                                                      FIG:MT_7800

                                                                      Figure 3: VG7800 Mounting

                              VA7800 Series Electric Valve Actuators Product Bulletin

                                                            4
Ordering information
Contact the nearest Johnson Controls representative
and specify the desired product code number from
Table 5.
Table 5: VA-78x0-xxx-2 Series Electric Valve Actuators
 Code Number            Input Signal                                                    Power                                                      Action on Power                                                                   Feedback             Auxiliary                      Nominal Stroke Time1
                                                                                        Requirements                                               Failure                                                                                                Switches                       (Seconds)

                                                                                                                                                                                               Spring Return Actuator
                                                Proportional 0 (2) to 10 VDC                                                                                    Spring Return Actuator
                                                                                                                                                                                                                                                     2 SPDT, 1A, 3A Resistive,

                                                                               24 VAC 50/60 Hz ± 15%   230 VAC 50/60 Hz ± 15%
                                                                                                                                                                                                                                                                                     1/2 and 3/4 in. VG7000    1 and 1-1/4 in. VG7000   1-1/2 and 2 in. VG7000

                               Floating Point   0 (4) to 20 mA                                                                              Non-Spring Return   Retracted Valve Stem Full Up   Extended Valve Stem Full Down   0 (2) to 10 VDC
                      On/Off                                                                                                    VA Rating                                                                                                            1/4 HP                          (5/16 in. valve stroke)   (1/2 in. valve stroke)   (3/4 in. valve stroke)

 VA7810-HGA-2              X               X                 X                                    X                     ---             6              X                   ---                             ---                                   X                           ---             24/48                     38/76                    57/114
 VA7810-HGC-2              X               X                 X                                    X                     ---             6              X                   ---                             ---                                   X                               X           24/48                     38/76                    57/114
 VA7820-HGA-2              X               X                 X                                    X                     ---           11            ---                      X                             ---                                   X                           ---             24/48                     38/76                    57/114
 VA7820-HGC-2              X               X                 X                                    X                     ---           11            ---                      X                             ---                                   X                               X           24/48                     38/76                    57/114
 VA7830-HGA-2              X               X                 X                                    X                     ---           11            ---                    ---                               X                                   X                           ---             24/48                     38/76                    57/114
 VA7830-HGC-2              X               X                 X                                    X                     ---           11            ---                    ---                               X                                   X                               X           24/48                     38/76                    57/114

1.   VA78x0-HGx-2 actuators have field selectable stroke speed; factory setting is the slowest speed.

Repair information
If a VA78x0-xxx-2 Series Electric Valve Actuator fails to
operate within specifications, replace the unit. For a
replacement actuator, contact the nearest
Johnson Controls representative.
Table 6: Accessories ordering information
 Product Code Number                                                           Description
 V-9999-BC1                                                                    Mounting Kit to Mount VA-715x, VA-720x, VA78xx, or VA-4233 Series Electric Actuators
                                                                               to Barber Coleman® 1/2 through 1-1/4 Inch VB-9xxx Valve Bodies
 V-9999-HW1                                                                    Mounting Kit to Mount VA-715x, VA-720x, VA78xx, or VA-4233 Series Electric Actuators
                                                                               to Honeywell® V5011A, F, and G, 1/2 through 3 Inch Single-Seated and V5013F
                                                                               Three-Way Valves

                                                       VA7800 Series Electric Valve Actuators Product Bulletin

                                                                                                                                                                            5
Dimensions

                                                        4.56 (116)
                  5.9 (150) Minimum

      9.6 (244)                                                                    8.35 (212)

                                            Figure 4: Dimensions, in. (mm)

                              VA7800 Series Electric Valve Actuators Product Bulletin

                                                         6
Technical specifications
Table 7: VA7810-HGx-2 Series Proportional Electric Non-Spring Return Valve Actuators
Model                                     VA7810-HGx-2
Thrust Force                              180 lb (800 N) minimum
Power Supply                              AC 24 V (AC 19 to 30 V) at 50/60 Hz, Class 2
Transformer Sizing                        6 VA
Input Signal                              Switch Selectable:
                                          Proportional: DC 0 to 10 V, DC 2 to 10 V, 0 to 20 mA or 4 to 20 mA
                                          Programmable Proportional:
                                          Start Point: 0 to 6 VDC (0 to 12 mA)
                                          End Point: 3 to 10 VDC (6 to 20 mA) with 3 VDC (6 mA) minimum span
                                          On/Off (Floating): AC 24 V at 50/60 Hz
                                          Switch Selectable Direct or Reverse Action with signal increase
                                          Switch Selectable preset actuator position on loss of signal
Control Input Impedance                   Voltage Input: 100k ohm
                                          Current Input: 120 ohm
Feedback                                  DC 0 (2) to 10 V corresponds to input range
Auxiliary Switch Rating                   SPDT, AC 230 V, 3.0 A Resistive, 1/4 hp
Stroke                                    5/16 to 1 in. (8 to 25 mm)
Stroke Speed (Switch Selectable)          Slow (Factory Setting)                 5/16 in. stroke: 48 seconds
                                                                                 1/2 in. stroke: 76 seconds
                                                                                 3/4 in. stroke: 114 seconds
                                          Fast                                   5/16 in. stroke: 24 seconds
                                                                                 1/2 in. stroke: 38 seconds
                                                                                 3/4 in. stroke: 57 seconds
Ambient Operating Conditions              23 to 131°F (-5 to 55°C); 10 to 90% RH Noncondensing
Ambient Storage Conditions                -40 to 176°F (-40 to 80°C); 5 to 95% RH Noncondensing
Enclosure Rating                          NEMA 2 (IP54)
Electrical Connection                     48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
                                          (0.85 mm2) Conductors and 0.25 in (6 mm) Ferrule Ends
Dimensions                                9.6 x 4.56 x 8.35 in. (244 x 116 x 212 mm)
Materials            Gearbox and Yoke     Die Cast Aluminum
                     Cover                Resin ABS/PC - UL94-V0
                     Stem                 Stainless Steel
                     Coupler              Brass
Life Cycles                               100,000 full stroke cycles
Shipping Weight                           5.4 lb (2.5 kg)
Compliance           United States        UL 60730 Listed Type 1 Enclosure, CCN XAPX, File E194024
                     Canada               UL 60730-1 Listed Type 1 Enclosure, CCN XAPX7, File E194024
                     Europe               CE Mark - Johnson Controls, Inc. declares that this product is in compliance
                                          with the essential requirements and other relevant provisions of the
                                          EMC directive and the Low Voltage Directive.

                              VA7800 Series Electric Valve Actuators Product Bulletin

                                                            7
Table 8: VA7820-HGx-2 / VA7830-HGx-2 Series Proportional Electric Spring Return Valve Actuators
 Model                                             VA7820-HGx-2 / VA7830-HGx-2
 Thrust Force                                      180 lb (800 N) minimum
 Power Supply                                      AC 24 V (AC 19 to 30 V) at 50/60 Hz, Class 2
 Transformer Sizing                                11 VA
 Input Signal                                      Switch Selectable:
                                                    Proportional: DC 0 to 10 V, DC 2 to 10 V, 0 to 20 mA or 4 to 20 mA
                                                    Programmable Proportional:
                                                     Start Point: 0 to 6 VDC (0 to 12 mA)
                                                     End Point: 3 to 10 VDC (6 to 20 mA) with a 3 VDC (6 mA) minimum span
                                                    On/Off (Floating): AC 24 V at 50/60 Hz
                                                   Switch Selectable Direct or Reverse Action with signal increase
                                                   Switch Selectable reset actuator position on loss of signal
 Control Input Impedance                           Voltage Input: 100k ohm
                                                   Current Input: 120 ohm
 Feedback                                          DC 0 (2) to 10 V corresponds to input range
 Auxiliary Switch Rating                           SPDT, AC 230 V, 3.0 A Resistive, 1/4 hp
 Stroke                                            5/16 to 1 in. (8 to 25 mm)
 Stroke Speed                                      Slow (Factory Setting)                    5/16 in. stroke: 48 seconds
                                                                                             1/2 in. stroke: 76 seconds
                                                                                             3/4 in. stroke: 114 seconds
                                                   Fast                                      5/16 in. stroke: 24 seconds
                                                                                             1/2 in. stroke: 38 seconds
                                                                                             3/4 in. stroke: 57 seconds
 Ambient Operating Conditions                      23 to 131°F (-5 to 55°C); 10 to 90% RH Noncondensing
 Ambient Storage Conditions                        -40 to 176°F (-40 to 80°C); 5 to 95% RH Noncondensing
 Enclosure Rating                                  NEMA 2 (IP54)
 Electrical Connection                             48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
                                                   (0.85 mm2) Conductors and 0.25 in. (6 mm) Ferrule Ends
 Dimensions                                        9.6 x 4.56 x 8.35 in. (244 x 116 x 212 mm)
 Materials                Gearbox and Yoke         Die Cast Aluminum
                          Cover                    Resin ABS/PC - UL94-V0
                          Stem                     Stainless Steel
                          Coupler                  Brass
 Life Cycles                                       100,000 full stroke cycles
 Shipping Weight                                   7.3 lb (3.3 kg)
 Compliance               United States            UL 60730 Listed Type 1 Enclosure, CCN XAPX, File E194024
                          Canada                   UL 60730-1 Listed Type 1 Enclosure, CCN XAPX7, File E194024
                          Europe                   CE Mark - Johnson Controls, Inc. declares that this product is in compliance
                                                   with the essential requirements and other relevant provisions of the
                                                   EMC directive and the Low Voltage Directive.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from
misapplication or misuse of its products.

                                   VA7800 Series Electric Valve Actuators Product Bulletin

                                                                     8
European single point of contact:         NA/SA single point of contact:           APAC single point of contact:
JOHNSON CONTROLS                          JOHNSON CONTROLS                         JOHNSON CONTROLS
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                                    All other marks herein are the marks of their respective owners. © 2021 Johnson Controls.

                             VA7800 Series Electric Valve Actuators Product Bulletin

Published in U.S.A.                                           9                                    www.johnsoncontrols.com

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