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M9000-341 Valve Actuator Weather Shield Kit Installation Guide

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ВиробникJCI
Код документаm9000-341-valve-actuator-weather-shield-kit-installation-guide
Група обладнанняM9000 Series Actuator
Сторінок6
Мова документаанглійська
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Текст документа

34- 636- 2235, Rev . C

M9000-341 Valve Actuator Weather Shield Kit
Installation Instructions
                                                                                  Part No. 34-636-2235, Rev. C
                                                                                               Issued March 2016

Applications                                                 •   VA9203-AGx-xx Floating Electric Spring Return
                                                                 Actuators Installation Instructions
The M9000-341 Weather Shield Kit is a cost-effective
                                                                 (Part No. 14-1380-8)
and durable weather shield designed to provide a
degree of protection for a single Johnson Controls®          •   VA9203-Bxx-3 On/Off Electric Spring Return
VA9104, VA9203 or VA9208 Series Electric Actuator                Actuators Installation Instructions
used in ball valve applications. These weather shield            (Part No. 14-1380-16)
kits are manufactured to National Electrical
                                                             •   VA9203-GGx-xx Proportional Electric Spring
Manufacturers’ Association (NEMA) 4X (IP66/67)
                                                                 Return Actuators Installation Instructions
specifications and protect the electric actuator from
                                                                 (Part No. 14-1380-24)
corrosion, rain, freezing rain, sleet, and snow. The kit
can be mounted indoors or outdoors; however, it may          •   VA9208-AGx-x Floating Electric Spring Return
not prevent externally formed ice from restricting the           Actuators Installation Instructions
motion of the rotary shaft.                                      (Part No. 14-1379-5)
Each enclosure is constructed of impact-grade                •   VA9208-Bxx-3 On/Off Electric Spring Return
polycarbonate plastic that provides excellent impact             Actuators Installation Instructions
resistance. The cover features ultraviolet inhibitors that       (Part No. 14-1379-13)
extend service life by preventing the cover from
                                                             •   VA9208-GGx-x Proportional Electric Spring Return
becoming brittle or damaged by the sun or other
                                                                 Actuators Installation Instructions
environmental elements. The transparent cover
                                                                 (Part No. 14-1379-21)
provides an unobstructed view of the electric actuator
without having to disassemble the enclosure. A form-         Special Tools Needed
fitting seal prevents water or moisture from entering the    •   8 mm (5/16 in.) open-end wrench
unit and damaging the actuator.
                                                             •   6 mm (1/4 in.) flat-blade screwdriver
    IMPORTANT: The M9000-341 Weather Shield
                                                             •   No. 1 Phillips screwdriver
    Enclosure only provides protection for the Johnson
    Controls M(VA)9000 Series Electric Actuator. To          •   No. 2 Phillips screwdriver
    ensure proper operation, check that all associated
                                                             •   21 mm and 22 mm open end wrench (or two
    equipment used in the application is suitable for the
                                                                 adjustable wrenches)
    surrounding environment.

Installation
Refer to the following documentation for more
information on the VA9203 and VA9208 Series Electric
Actuators used with the M9000-341 Weather Shield
Enclosure:
•     VA9104-xGA-3S Series Electric Non-Spring Return
      Valve Actuators Installation Instructions
      (Part No. 14-1336-23)
•     VA9104-xGA-2S Series Electric Non-Spring Return
      Valve Actuators Installation Instructions
      (Part No. 14-1336-15)                                        Figure 1: M9000-341 Weather Shield Kit

                                        M9000-341 Valve Actuator Weather Shield Kit Installation Instructions    1
Parts Included

                                                                             18

                   1C         1B

                   Figure 2: Parts Included in M9000-341 Weather Shield Enclosure Kit (See Table 1)

Table 1: Parts Included in M9000-341 Weather Shield Enclosure Kit1 (Part 1 of 2)
     Item #        Quantity    Description
 1A            1               Base, Enclosure
 1B            1               Clear Enclosure Cover
 1C            4               Screw, Cover (Factory Installed)
 5             1               Bearing, Seal Carrier (Factory Installed)
 6             1               Seal, Lip (Factory Installed)
 7             1               O-Ring, RoHS (Factory Installed)
 8             1               Plate, Inner (Factory Installed)
 9             4               Screw, Button Head Torx, RoHS (Factory Installed)
 13            1               Bracket, Mounting
 14            4               Screw, Machine, #6-32 x 1/2 in. Long, Cross-Recessed Pan Head, RoHS
 15            4               Nut, #6-32 Hex, Flanged, Serrated Tooth, RoHS
 16            1               Bracket, Valve
 17            1               Bearing, Plastic, Flanged, Split, 20 mm ID, RoHS (Factory Installed)
 18            1               Shaft, Valve
 19            3               Screw, Tapping, Hex Washer Head, Type F, RoHS
 20            1               Thermal Barrier, M9000-341

2       M9000-341 Valve Actuator Weather Shield Kit Installation Instructions
Table 1: Parts Included in M9000-341 Weather Shield Enclosure Kit1 (Part 2 of 2)
     Item #          Quantity      Description
 21              4                 Screw, Machine, M5 X 0.8 X 20 mm Long, Cross-Recess Hex Flange, Serrated Tooth, RoHS
 22              4                 Nut, M5 X0.8 in. Hex, Flange, Serrated Tooth, RoHS
 23              2                 Gland, Cable, PG11 to 1/2 in. NPSL
 24              1                 Cap Plug, PG11 with O-Ring, RoHS
 25              2                 Nut, Hex, Single Chamfer, PG11
 26              1                 Label, M9000-341 (Factory Installed)

1.    We recommend using a 1/2 in. liquid-tight conduit and 1/2 in. National Pipe Thread (NPT) liquid-tight fittings (purchased
      locally) to terminate the control wiring to the weather shield enclosure strain relief conduit fittings.

Dimensions

                                          11-7/16
                                           (291)

                                    9                                                        4-23/32
                                  (229)                                                       (120)

                                                                      A

                                Figure 3: Weather Shield Enclosure Dimensions, in. (mm)
                                                     (See Table 2.)

Table 2: Weather Shield Enclosure Dimensions, in. (mm)
 Valve Size, in. (DN)                               A
 1/2 (DN15)                                         7-1/2 (191)
 3/4 (DN20)                                         7-1/2 (191)
 1 (DN25)                                           7-37/64 (192)
 1-1/4 (DN32)                                       8 (203)
 1-1/2 (DN40)                                       8-11/64 (208)
 2 (DN50)                                           8-11/32 (212)

M9000-341 Valve Actuator Weather Shield Kit Installation Instructions                                                             3
Mounting                                                                          2. Place the Teflon® thermal barrier on ball valve
                                                                                     actuator mounting flange by inserting the alignment
Mount the valve in the location which allows sufficient
                                                                                     rib on the bottom of the thermal barrier into the
clearance to remove the weather shield cover and
                                                                                     recess on mounting flange (Figure 6).
actuator. Before installing the electric actuator, use an
adjustable wrench to manually rotate the valve stem
several times. Rotating the valve stem breaks the
torque that may have built up during long-term storage.
To mount the M9000-341 Weather Shield Kit:
1. Position the valve ball and stem to the desired
   spring return position. To mount the actuator to
   Spring Return Port A (Coil) Open, turn the valve
   stem to the position in Figure 4. To mount the
   actuator to Spring Return Port A (Coil) Closed, turn
   the valve stem to the position in Figure 5.                                                     Figure 6: Mount the
                                                                                                     Thermal Barrier

                                                                                  3. Install the valve adapter bracket over the thermal
                                                                                     barrier and attach the valve adapter bracket to the
                                                                                     valve using the four M5 screws and flanged nuts
                                                                                     (Figure 7). Recommended torque is 35 to 44 lb·in.
                                                                                     (4.0 to 5.0 N·m).
                                                     FIG:VG1000

             2 Way                       3 Way
                                                                                  Note: Before you fully tighten the screws, temporarily
                                                                                  install the valve shaft through the adapter bracket and
      Figure 4: Positioning the Valve Stem -
                                                                                  engage the valve stem. This action ensures proper
        Spring Return Port A (Coil) Open
                                                                                  alignment with the valve stem and adapter bracket.

                                                                  FIG:VG1000sdB
             2 Way                   3 Way

       Figure 5: Positioning the Valve Stem -
        Spring Return Port A (Coil) Closed

Note: For the VA9104 Electric Non-Spring Return                                          Figure 7: Install Valve Adapter Bracket
Valve Actuators, position the valve ball and stem to the
zero position. Turn the valve stem to the position in
Figure 4.

4     M9000-341 Valve Actuator Weather Shield Kit Installation Instructions
4. Secure the weather shield enclosure mounting            6. Align marks on top of the valve stem extension
   bracket (Figure 8) to the valve adapter bracket by         shaft with marks on the valve stem and install the
   using the raised alignment aids (Figure 9) for             weather shield base and seal assembly on the
   positioning and the three 12-24 x 1/2 in. self             weather shield enclosure mounting bracket.
   tapping screws. Recommended torque is                      Secure tightly using the four 6-32 x 1/2 in. screws
   31 to 40 lb·in. (3.5 to 4.5 N·m).                          and nuts. Torque to 9 to 12 lb·in. (1 to 1.4 N·m).
                                                           7. Set up the valve actuator linkage according to the
                                                              instructions supplied with the actuator.
                                                           8. Install the valve actuator into the weather shield
                                                              feeding the electrical cables through the strain
                                                              relief conduit adapters and position the actuator on
                                                              to the internal bracket.

             Figure 8: Weather Shield on
                  Mounting Bracket
                                 Alignment
                                    Aids

                                                                         Figure 10: Actuator within
                                                                        M9000-341 Weather Shield Kit

                                                           Note: When you use the M9000-341 Weather Shield
                                                           Kit with a VA9104 Electric Non-Spring Return Actuator,
                                                           you need to trim the handle for proper alignment within
                                                           the kit.
                                                           9. Tighten the M4x0.7 x 83 mm screw in the center of
          Figure 9: Raised Alignment Aids
                                                              the fixed pointer to valve stem extension to a
                                                              torque of 10 to 12 lb·in. (1.1 to 1.4 N·m). Tighten
5. Install the strain relief conduit adapters in the
                                                              the conduit fitting to a torque of 25 to 30 lb·in.
   weather shield base. One adapter for actuators
                                                              (2.8 to 3.4 N·m) to secure the electrical cord in
   without switches or two adapters for actuators with
                                                              place.
   switches. If you only use one adapter, seal the
   remaining hole with the cap plug and nut. Tighten       10. Install the weather shield cover and gasket
   the strain relief and/or cap plug nuts to a torque of       assembly using the four cover screws supplied
   27 to 35 lb·in (3 to 4 N·m).                                with the kit. Tighten to 9 to 12 lb·in (1.0 to 1.4 N·m).
                                                           Repair Information
                                                           If the M9000-341 Series Weather Shield Enclosure
                                                           fails to operate within its specifications, replace the
                                                           unit. For a replacement weather shield, contact the
                                                           nearest Johnson Controls representative.

M9000-341 Valve Actuator Weather Shield Kit Installation Instructions                                                5
Technical Specifications
M9000-341 Weather Shield Enclosures
 Materials                      Enclosure                 Ultraviolet (UV) Resistant Polycarbonate Plastic
                                Enclosure Seal            Nitrile
                                Cover                     Transparent UV Resistant Polycarbonate Plastic
                                Cover Gasket              Polyurethane
 Protection Class                                         Designed to NEMA 4X, IP66/67 Specifications
 Actuator Ambient               VA9203                    -22 to 140°F (-30 to 60°C)
 Operating
                                VA9208                    Standard Operating: -4 to 140°F (-20 to 60°C)
 Temperature Limits
                                                          Extended Operating: -40 to -4°F (-40 to -20°C)
                                VA9104                    -4 to 140°F (-20 to 60°C)
 Weather Shield Enclosure Ambient Storage                 -40 to 176°F (-40 to 80°C)
 Temperature Limits
 Electrical Connections                                   Strain Relief Conduit Fittings with 1/2 in. National Pipe Straight Mechanical
                                                          (NPSM) Exit
 Shipping Weight                M9000-341                 4.2 lb (1.9 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

European Single Point of Contact:             NA/SA Single Point of Contact:               APAC Single Point of Contact:
JOHNSON CONTROLS                              JOHNSON CONTROLS                             JOHNSON CONTROLS
WESTENDHOF 3                                  507 E MICHIGAN ST                            C/O CONTROLS PRODUCT MANAGEMENT
45143 ESSEN                                   MILWAUKEE WI 53202                           NO. 22 BLOCK D NEW DISTRICT
GERMANY                                       USA                                          WUXI JIANGSU PROVINCE 214142
                                                                                           CHINA

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                                                                                            507 E. Michigan Street, Milwaukee, WI 53202
                                             Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
                                    All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.

6       M9000-341 Valve Actuator Weather Shield Kit Installation Instructions

Published in U.S.A.                                                                                                 www.johnsoncontrols.com

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