| Вид документа | Бюлетень виробу |
|---|---|
| Виробник | JCI |
| Код документа | fx10-standard-programmable-electronic-controller-for-hvac-and-refrigeration |
| Група обладнання | FX10 Field Controller |
| Сторінок | 24 |
| Мова документа | англійська |
| Розмір файлу | 1.4 МБ |
Текст документа
Product Bulletin FX10 "Standard"
Issue Date 05 2004
FX10 "Standard"
Programmable Electronic Controller
for HVAC and Refrigeration Applications
The FX10 “Standard” is a high performance,
programmable controller specifically designed for
applications such as Scroll Compressor Chillers and
Rooftops, Close Control Units, Indoor Packaged,
Unit Vents, Water Source Heat Pump, etc..
The FX10 is a protocol independent controller and can
adapt to protocols such as LON and Johnson Controls
N2Open.
The controller is freely configurable and can adapt to
virtually any applications, thanks to its configuration
software FX - Tools
The controller allows up to 29 I/O in several
configuration of triacs / relays, active / passive inputs.
FX10 “Standard” Controller
(shown with optional communication card)
Features and Benefits
Protocol independent. Adapts to virtually any Building Automation
Systems (BAS)
LON and N2Open cards Compatible with standard BAS protocols
(optional)
Free programmable Adapts to any application
A99 Wide range of sensor inputs available
NTC K10
Ratiometric
Real Time Clock (optional) Real Time Scheduling of Control activities
Choice of connection Possibility to choose between Molex® and WAGO
terminals cage clamp connectors
User Interface (optional) User friendliness
© 2002 Johnson Controls, Inc. 1
Order Nr. DS 24.430 E, Rev. B www.johnsoncontrols.com
Controller Overview
Input / Output Sensor Input
• 6 analog inputs (AI) This series of controllers is compatible with Johnson
• 12 digital inputs (DI) Controls A99 temperature sensor. Its accuracy is
• Up to 9 relays (DO) or 7 relays and 2 triacs within 0.5°C between -15 and 75°C. Its tolerance
• 2 Pulse Width Modulation Outputs (PWM) increases with temperatures outside this range, as
shown below.
User Interface (optional)
A user interface can be associated to the FX10 for
display and keyboard operations.
A display link interface is necessary for the
connection, see "Accessories" codes on page 8.
Communication Interface (optional)
The FX10 can be integrated in supervisory systems
thanks to plug-in communication cards. Several cards
are available depending on the supported protocol:
LON, N2Open. Its gas tight packaging (IP68) makes it the best sensor
for refrigeration applications. For details please refer
Real Time Clock (optional) to A99 documentation.
This Plug-in card allows the introduction of functions
based on a weekly time schedule. Further more the AI1, AI2 and AI3 are also
configurable, via pin strips as NTC, K10, or as
Ratiometric inputs.
Ratiometrics in particular are compatible with the P299
pressure sensors and the HT-9000 humidity sensor
family.
2 FX10 "Standard"
Software and configuration
The FX10 “Standard” is fully programmable with the The applications available with the FX-TOOLS are:
Johnson Controls FX-Tools configuration software.
FX-AppMaker: to develop and customise the control
The configuration is object oriented and free from any
application and the network profile.
programming language. Several object libraries are
available to quickly develop and/or customise an FX-UIMaker: to decide how to display data with one of
application. The software will be available under a the FX displays. Preview features included.
license fee and will allow the full configuration of the
FX-Simulator: to test and debug the application on a
control strategy and display application.
PC before proceeding with the real hardware.
FX-Loader: to download to the target controller the
developed control application and display
configuration at the click of a button. N2Open, LON,
BACnet MSTP protocol supported.
FX-CommPro: for the complete control of the network
profile of the connected unit. Parameter configuration,
machine tuning, default parameters saving for
successive configurations are things all possible with
the CommPro with the 3 protocol supported: N2Open,
LON, BACnet MSTP
The software package can also be tested and
evaluated in demo version. This version allows the
complete use and testing of the software package but
it will allow to download the developed strategy only to
a demo case or to a demo controller.
FX10 "Standard" 3
Security
The FX-TOOLS and the FX controllers comes with an The application saved with the private customer ID will
embedded security features based on the use of two also be downloadable to all FX standard controllers
IDs: the family ID and the customer ID. but, from that moment on, the controller is
automatically baptised with the specific private ID.
Family ID: permits to discriminate among an FX05,
From that moment on that controller will only be
FX10 or FX15. The first thing that an FX designer
downloadable with applications that has a matching
does when he starts developing an application is to
private ID. Moreover the application source files saved
choose the target device (target controller). An
with the private ID can only be read and edited by FX
application developed for an FX15 will not be
designers that have installed in their PC the very same
downloadable to an FX05, the family ID of the
private ID.
controller and the one of the application do not match.
Of course, in order to be able to reuse the work done The DEMO ID is a particular private ID that is only
with one controller with another controller of the family, compatible with the demo controllers or the demo
the AppMaker allows to re-edit the application so to cases (see "Ordering Codes" on page 23).
make it compatible with a different FX controller from
the original one.
Customer ID: the licensed tools will come with 2 WARNING
customer IDs, a public one and a private one.
Shock Hazard
The application saved with the public ID will be
downloadable to all standard FX controllers (provided When servicing make sure that:
the family ID matches). These public applications will
also be readable and editable by whoever has the • The electrical supply to the controller is
FX-TOOLs and access to these source application switched off to avoid possible damage to the
files (note that it is not possible to upload the equipment, personal injury or shock.
application file from the controller).
• You do not touch or attempt to connect or
disconnect wires.
4 FX10 "Standard"
I/O Details
Type Remark/Application
Analog Input (AI)
AI1, AI2, AI3 A99 Software configurable and jumper
Range: -40 to 100°C selectable. See "Jumper Configuration" on
Accuracy: ± 0.5°C @ 20°C ambient page 7.
(sensor not included) Application: temperature, humidity or
NTC (K10) pressure
Range: 0 ÷ 100°C
Accuracy: ±0.5°C @ 20°C ambient
(sensor not included)
Ratiometric
Range: 0.5 to 4.5 V
Resolution: 10 mV
AI4, AI5, AI6 A99 Application: temperature, humidity
Range: -40 to 100°C pressure (through input converter)
Accuracy: ± 0.5°C @ 20°C ambient
(sensor error not included)
Digital Input (DI)
DI1, DI2 Voltage free contacts with safety control feature Disconnect respectively DO1 and DO2
relay outputs. Function selectable through
jumpers.
See "Note" on the next page.
Application: high temperature/pressure
cut out
DI3, DI4, DI5, DI6 Voltage free contacts
DI7, DI8, DI9, DI10, 24 VAC externally powered contacts See "Mandatory wiring" on the next
DI11, DI12 page
Digital Output (DO)
DO1, DO2 SPST 8(3)A, 250 VAC relays (low power relay version)
or
SPST 25A, 250 VAC relays (high power relay version)
DO3, DO4, DO5, DO7, SPST 5(2)A, 250 VAC relays
DO8, DO9 or
0,5A / 24 VAC triacs
DO6 SPDT 5(2)A, 250 VAC relays
Or
0,5A / 24 VAC triacs
Outputs DO3 ÷ DO9 can be freely specified either as relay or as triac. The specific hardware code will be created upon
minimum order.
Other Outputs
PWM 9 V (supplied by FX10), 50 mA max, 100 Hz
LED Signal to LED of a JC room command module 10 mA at 2V
FX10 "Standard" 5
WARNING
MANDATORY WIRING DI7 ÷ DI12 Digital Inputs
• A particular attention must be given to the 24V line polarity if the line supplies both the FX10 and its
digital inputs.
24 VAC triac
(from thermostat)
Load
24VAC Com
24VAC
24VAC Com
24VAC
48 42 42
48
DI 7 24V com
DI 7 24V com
Load min 2k2, 0.5 W
24V 24V
22 22
21 com
24V
21 com
24V
FX10 FX10
Standard wiring (with relays) Wiring with 24 VAC
triac outputs of a thermostat
Note: DI1 and DI2 safety feature
Close to the DI1 and DI2 terminals you will find the two rows of jumpers W1 and W2.
These are used to enable or disable the hardware safety features on DO1 and DO2.
1 1
• If the bridge is between pins 1 and 2 (default) the safety feature is disabled.
• If the bridge is placed between pins 2 and 3 the safety feature is enable. 2 2
Functionality with safety enabled: 3 3
• DI1 and DI2 configured (within the software) as normally closed contacts:
if the digital inputs are closed then relays DO1 and DO2 are normally piloted by the W1 W2
application program.
If for whatever reason DI1 and DI2 inputs open, the respective DO will immediately open, regardless of the
commands it receive from the microprocessor. The feature is hard wired.
• DI1 and DI2 configured (within the software) as normally open contacts:
in this case the safety feature on DO1 and DO2 will be activated only if DI1 and/or DI2 will close.
DI1 and DI2 has to be defined, through the FX-AppMaker, with reverse polarity, to be used in normally open
mode.
6 FX10 "Standard"
Wiring Diagram
In accordance to EN 60730 the FX10 is an incorporated electronic controller of type 1B action.
56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39
1 1 A23 A21 A12
A13
W1 W2 A14
A11
22
A22 A25
A24 21
A15
A32 A35
A34
A31
A33
FX10-001_01 2003
Jumper Configuration
Safety jumper Configuration
Pins
1&2 Safety on DO1 disabled
W1
2&3 Safety on DO1 enabled
1&2 Safety on DO2 disabled
W2
2&3 Safety on DO2 enabled
Analog input jumper Configuration
Input A99 NTC Ratiometric
AI1 A11, A12, A13: closed A11, A12, A13, A14, A15: closed A11, A12, A13, A14, A15: open
A14, A15: open
AI2 A21, A22, A23: closed A21, A22, A23, A24, A25: closed A21, A22, A23, A24, A25: open
A24, A25: open
AI3 A31, A32, A33: closed A31, A32, A33, A34, A35: closed A31, A32, A33, A34, A35: open
A34, A35: open
FX10 "Standard" 7
Accessories
DLI - Display Link Card Installation
The DLI card is a plug-in, optional card, that allows to
connect a display from the FX range to the FX10
controller.
Mounting
Insert the holding stands in the holes at both side of
the RUI connector -J5- ( ).
Slide in the DLI card until is securely fasten ( ).
Display connection
In case the display has to be installed within 3 mt from
the regulator, the provided flat cable can be used
( ). Communication and power supply to the display
DLI Card is provided through the flat cable. If the display has to
be installed remotely the connection has to be carried
2 1
out through a 3 lead shielded cable (not provided) and
3
the screw connector ( ).
The display has to be independently powered.
See the table below for the pin-out of the screw
Pin RS485
1 COM
2 LL-
3 LL+
For more detailed information please refer to the
specific Display Product Bulletin.
RUI
DLI Insertion and Connection
8 FX10 "Standard"
N2Open Serial Card
The N2Open Serial Card is a plug-in, optional card,
Address Selection that allows the FX10 Controllers to be connected in a
N2Open serial network through the RS485 standard.
Card Insertion (Figure 2)
The card must be inserted on the 12 pin connector on
top of the FX10 board.
Wiring (Figure 3)
1 2 3
The connection to the network is made by means of
Figure 1: N2Open Serial Card the 3 pins on the plug-in connector. The meaning of
each pin is as follows:
12 PIN connector
The network cable must be laid along a low voltage
cable path. It must be placed at least at 30 cm from
cables carrying high voltages or currents (>230V or
>30A). If strong interference fields are expected, the
cable must be located at the greatest distance
possible from the source. The communication line
must be laid out on the multi-drop line principle, i.e.
from one controller to the next until the last controller
Figure 2: Card Insertion
has been connected. The line must be terminated at
both ends with a 220 Ohm resistor between RT+ and
RT- (Figure 3).
Line terminator
through jumper inside
Address Selection (Figure 1)
220Ω
RS232
Select through the dip-switches the serial address of
10 mts
the controller in the N2Open network. The address
selection is done in binary mode.
IU-9100
Converter Ex.: • 1st closed, all others open
RS232/RS485
Line address = 20 + 01 + … = 1
terminator
RS485 bus (1200 mts max) 220Ω
• 1st closed, 4th closed, all others open
address = 20 + 01 + 02 + 23 = 9
RT+ RT+ RT+ RS485 line: maximum length without repeater:
1200 mts, AWG26 twisted pair with
RT- RT- RT-
COM COM COM
FX10 FX10 FX10
shield.
N2O-FX10-001_01 2003
RS232C line: maximum length: 10 mts.
Figure 3: Network lay-out Devices: maximum of 32 per 1200 mts bus
segment.
Technical Specifications
Insulation Opto-insulated signals
Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
73/23 EEC directive: EN 60730
FX10 "Standard" 9
LON Serial Card
The LON Serial Card is a plug-in, optional card, that
Service Spin
allows the FX10 Controllers to be connected in a LON
network.
Card Insertion (Figure 2)
The card must be inserted on the 12 pin connector on
top of the FX10 board.
Wiring (Figure 1)
1 2 3 The connection to the network is made by means of
the 3 pins on the plug-in connector. The meaning of
Figure 1: LON Serial Card each pin is as follows:
12 PIN
connectors
Example of network lay-out (Figure 3)
The network cable must be laid along a low voltage
cable path. It must be placed at least at 30 cm from
cables carrying high voltages or currents (>230V or
>30A). If strong interference fields are expected, the
cable must be located at the greatest distance
possible from the source. The TP/FT-10 network is
designed to support free topology wiring, and will
Figure 2: Card Insertion accommodate bus, star, loop or any combination of
these topologies. FTT-10A transceivers can be
located at any point along the network wiring.
Bus-type
EOL terminator LON network: Doubly-Terminated Bus Topology
Free topology (single terminator
required).
NET B LONWORKS NET B
FX10 NET A
compatible device FX10 NET A
Nodes: 64 (if repeaters are not used),
FTT-10 nodes only.
Daisy-chained bus topology lay-out
Length with FTT-10 devices
Cable type Bus topology Free topology
Belden 85102 2700 m 500 m
NET B NET B
FX10 NET A LONWORKS FX10 NET A Belden 8471 2700 m 500 m
compatible
device
Level IV 22 AWG 1400 m 400 m
Power link topology supported.
Technical Specifications
NET B Transceiver type FTT-10A
FX10 NET A
LON-FX10-001_01 2003 Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
Free topology lay-out
73/23 EEC directive: EN 60730
10 FX10 "Standard"
Input Converter Module
4 - 20 mA to A99
The Input Converter Module allows to connect an
active 4 - 20 mA signal to an A99 resistive input of the
FX Controllers.
Wiring (Figure 3)
The connection between an FX10 and a Input
Converter Module is shown in Figure 3. The Input
Converter Module can be connected indifferently to
any analog input of the FX Controllers, the software
has to be configured accordingly, the hardware has to
be configured as A99. For the right connection please
follow the table below:
PIN Meaning
Figure 1: Input Converter Module 1 Not connected
2 +15 VDC (±0.75V) sensor power supply
3 Signal Input (max allowed level 30 mA)
35
4 Signal Common
5 Signal Common
6 9 10
6 24 VAC Common
7 24 VAC power supply
Input Converter
9 To FX10 A99 Common (max 2 mt)
86 60 46
10 To FX10 A99 Input (max 2 mt)
Note: Make sure to respect polarities in connecting
1 4 5 the 24 VAC power supply.
Technical Specifications
9 20 19 10
Power Requirements 24 VAC/DC ±15%; 50/60 Hz
Power Consumption 1,9 VA
Figure 2: Dimensions (mm)
Insulation No insulation between power
supply, input and output signals
to FX10 Ambient Operating -20°C to +50°C,
FX10
Power Conditions 10 to 95% RH (non condensing)
Supply AI1
35 36 37 38 Ambient -30°C to +80°C
Power
transformer Storage Conditions 10 to 95% RH (non condensing)
to Common
220 VAC 24 VAC to FX10 A99 Input Accuracy 1%
Drift 1%
6 9 10 Linearity 1% @ 25°C
Supply Voltage 1%
Input Converter
Influence
Dimensions 58 x 35 x 86 mm
(H x W x L)
Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
1 4 5
(-)
4 - 20 mA
transducer
(+)
INP-CONV001-001_11 2002
Figure 3: Wiring
FX10 "Standard" 11
Input Convert Module
0 - 10 V to A99
The Input Converter Module allows to connect an
active 0 - 10 V signal to an A99 resistive input of the
FX controllers.
Wiring (Figure 3)
The connection between an FX05 and a Input
Converter Module is shown in Figure 3. The Input
Converter Module can be connected indifferently to
any analog input of the FX controllers, the software
has to be configured accordingly, the hardware has to
be configured as A99. For the right connection please
follow the table below:
PIN Meaning
Figure 1: Input Converter Module 1 Not connected
2 +15 VDC (± 0.75V, 25 mA max) sensor supply
3 Signal input
35
4 Signal Common
5 Signal Common
6 9 10
6 24 VAC Common
7 24 VAC power supply
Input Converter
9 To FX A99 Common (max 2 mt)
86 60 46 10 To FX A99 Input (max 2 mt)
Note: Make sure to respect polarities in connecting
the 24 VAC power supply.
1 4 5
Technical Specifications
Power Requirements 24 VAC/DC ±15%; 50/60 Hz
9 20 19 10
Power Consumption 1,2 VA
Figure 2: Dimensions (mm)
Insulation No insulation between power
supply, input and output signals
to FX10 Ambient -20°C to +50°C,
Power
Supply
FX10 Operating Conditions 10 to 95% RH (non condensing)
AI1
35 36 37 38 Ambient -30°C to +80°C
Power
transformer Storage Conditions 10 to 95% RH (non condensing)
to Common
220 VAC 24 VAC to FX10 A99 Input Accuracy 0,1%
Drift 0,7%
6 9 10 Linearity 0,1% @ 25°C
Supply Voltage 0,2%
Input Converter
Influence
Dimensions 58 x 35 x 86 mm
(H x W x L)
Compliance 89/336 EEC directive:
1 4 5
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
Common
Common
0 - 10 V
transducer
5 Vext
INP-CONV004-001_11 2002
Figure 3: Wiring
12 FX10 "Standard"
Output Converter
PWM to 0-10 V
The Output Converter Module allows to convert the
PWM signal of the FX10 AO1 or AO2 into a universal
0 - 10 VDC signal.
Wiring (Figure 3)
The connection between an FX10 and an Output
Converter Module is shown in Figure 3. Make sure to
respect polarities in connecting the 24 VAC power
supply. Converter and controller must share the same
transformer. The Output Converter Module can be
connected indifferently to PWM1, PWM2 or two
converters, one for each output. For the right
connection please follow the table below:
Figure 1: Output Converter PIN Meaning
1 From FX10 PWM Com terminal
2 From FX10 PWM1 or PWM2 terminal
35 3 24 VAC
4 24 VAC Com
6 9 10 6 0-10 VDC signal to actuator
7 0-10 VDC Com to actuator
Output Converter
86 60
Technical Specifications
46
Power Requirements 24 VAC/DC ±15%; 50/60 Hz or
DC voltage
1 4 5 Power Consumption 1.2 VA
Insulation No insulation between power
supply, input and output signals
9 20 19 10 Ambient -20°C to +70°C,
Operating Conditions 10 to 95% RH (non condensing)
Figure 2: Dimensions (mm)
Ambient -30°C to +80°C
Storage Conditions 10 to 95% RH (non condensing)
Accuracy ± 250 over the whole 0-10V range
Output 10 VDC, 5 mA max
FX10 Dimensions 58 x 35 x 86 mm
(H x W x L)
Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
9Vdc PWM Out rter
1 6 0 -10Vdc Signal
PWM
0 -10Vdc Com
24Vac
Power ON LED
24Vac com
4 5 9 10
Figure 3: Wiring
FX10 "Standard" 13
TM-9100
Room Command Module
The TM-9100 series of Room Command Modules can
be used with the FX10 Controllers. The setpoint dial
enables the room occupant to adjust the working
setpoint of the controller within the range of 12 to 28
°C or -3 to +3 K, according to the model number.
The occupancy button enables the occupant to
change the mode of operation of the controller from
“COMFORT” to “STANDBY”. The active operating
mode is shown by an LED indicator.
For Fan Coil Unit controllers, a Room Command
Module with a three-speed fan override adjuster is
available.
For more detailed information about the TM models
please refer to the TM-9100 Product Bulletin
Wiring connection
TM-9100-001_10 2002
The application program has to be developed
according to the connection chosen and the functions
Figure 1: TM-9100
requested. The FX10 hardware has to be set, through
jumpers, as:
80 33 • AI1: Ratiometric
• AI2: Ratiometric
20
• AI3: NTC k10
(See "Jumper Configuration" on page 7).
16 24
Setpoint dial
80 12 28 Terminal block FX10 TM-9150 / TM-9160
°C Mode LED Min. Ø 0.8 mm
+5 V 38 51
Max 50 m 3-speed fan control
LED 37
A OFF 1 2 3 Occupancy
Button AI1 + 36
35 23
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