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FEC26 Extended Temperature Field Equipment Controller Installation Instructions

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FEC26 Extended Temperature Field Equipment Controller
Installation Instructions
                                                                                 Part No. 24-10143-292, Rev. C
MS-FEC2611-0ET                                                                             Issued June 20, 2014
                                                                                   Supersedes November 13, 2013

Applications                                              United States
The FEC26 extended temperature controller is part of
                                                              This equipment has been tested and found to
the Metasys® system Field Equipment Controller
                                                              comply with the limits for a Class A digital device
(FEC) family. The FEC26 controller runs
                                                              pursuant to Part 15 of the FCC Rules. These limits
pre-engineered and user-programmed applications
                                                              are designed to provide reasonable protection
and provides the inputs and outputs required to monitor
                                                              against harmful interference when this equipment is
and control a wide variety of Heating, Ventilating, and
                                                              operated in a commercial environment. This
Air Conditioning (HVAC) equipment.
                                                              equipment generates, uses, and can radiate radio
FEC controllers operate on an RS-485 BACnet® MS/              frequency energy and, if not installed and used in
TP Bus as BACnet Application Specific Controllers (B-         accordance with the instruction manual, may cause
ASCs) and integrate into the Web-based Metasys                harmful interference to radio communications.
system.                                                       Operation of this equipment in a residential area
                                                              may cause harmful interference, in which case the
 IMPORTANT: In Metasys system smoke control                   users will be required to correct the interference at
 applications, use only the MS-FEU2610-0U and                 their own expense.
 MS-FEU2620-0U models that are UL Listed, UUKL
 864 Listed, Smoke Control Equipment. For Metasys         Installation
 system smoke control applications, you must refer to     Observe these guidelines when installing an FEC
 the Metasys System UL 864 UUKL Ninth Edition             extended temperature controller:
 Smoke Control System Technical Bulletin
 (LIT-12011252) for detailed requirements and             •     Transport the FEC in the original container to
 procedures for installing and operating UUKL 864               minimize vibration and shock damage.
 Listed Metasys system devices. Failure to meet the       •     Verify that all parts shipped with the FEC.
 requirements or follow the procedures in the
 Metasys System UL 864 UUKL Ninth Edition Smoke           •     Do not drop the FEC or subject it to physical shock.
 Control System Technical Bulletin (LIT-12011252)
                                                          Parts Included
 can void the UUKL 864 listing for Smoke Control
 Equipment.                                               •     one FEC26 controller with removable terminal
                                                                blocks
North American Emissions Compliance                       •     one installation instructions sheet
Canada                                                    Materials and Special Tools Needed
                                                          •     three fasteners appropriate for the mounting
 This Class (A) digital apparatus meets all the
                                                                surface (M4 screws or #8 screws)
 requirements of the Canadian Interference-Causing
 Equipment Regulations.                                   •     one 20 cm (8 in.) or longer piece of 35 mm DIN rail
                                                                and appropriate hardware for DIN rail mount (only)
 Cet appareil numérique de la Classe (A) respecte
 toutes les exigences du Règlement sur le matériel        •     small straight blade screwdriver for securing wires
 brouilleur du Canada.                                          in the terminal blocks
                                                          Mounting
                                                          Observe these guidelines when mounting an FEC:
                                                          •     Ensure the mounting surface can support the FEC,
                                                                DIN rail, and any user-supplied enclosure.

                          FEC26 Extended Temperature Field Equipment Controller Installation Instructions             1
•   Mount the FEC on 35 mm DIN rail whenever
    possible.
•   Mount the FEC in the proper mounting position
    (Figure 1).
•   Mount the FEC on a hard, even surface whenever
    possible in wall-mount applications.
•   Use shims or washers to mount the FEC securely
    and evenly on the mounting surface.
•   Mount the FEC in an area free of corrosive vapors
    and observe the Ambient Conditions in the
    Technical Specifications section.
•   Provide for sufficient space around the FEC for
    cable and wire connections, easy cover removal,
    and good ventilation through the controller (50 mm       Figure 2: Back of FEC26 Controller Showing
    [2 in.] minimum on the top, bottom, and front of the    Extended Mounting Clips, DIN Rail Channel, and
    controllers).
•   Do not mount the FEC on surfaces prone to              DIN Rail Mount Applications
    vibration, such as duct work, or in areas where        DIN rail mounting is the preferred mounting method.
    electromagnetic emissions from other devices or        To mount an FEC on 35 mm DIN rail:
    wiring can interfere with controller communication.
                                                           1. Securely mount a 20 cm (8 in.) or longer section of
On panel or enclosure mount applications, observe             35 mm DIN rail horizontal and centered in the
these additional guidelines:                                  desired space so that the controller mounts in the
                                                              horizontal position shown in Figure 1.
•   Do not install the FEC in an airtight enclosure.
                                                           2. Pull the two bottom mounting clips outward to the
•   Mount the FEC so that the enclosure walls do not
                                                              extended position (Figure 2).
    obstruct cover removal or ventilation through the
    controller.                                            3. Hang the controller on the DIN rail by the hooks at
                                                              the top of the (DIN rail) channel on the back of the
•   Mount the FEC so that the power transformer and           controller (Figure 2), and position the controller
    other devices do not radiate excessive heat to the        snugly against the DIN rail.
    controller.
                                                           4. Push the bottom mounting clips inward to secure
                                                              the controller on the DIN rail.
                                                           To remove the FEC from the DIN rail, pull the bottom
                                                           mounting clips out to the extended position and
                                                           carefully lift the controller off the DIN rail.

     Figure 1: Controller Mounting Positions

2     FEC26 Extended Temperature Field Equipment Controller Installation Instructions
Wall Mount Applications                                      3. Drill holes in the wall at the locations marked in
To mount an FEC directly on a wall (or other flat vertical      Step 2, and insert appropriate wall anchors in all
surface):                                                       three holes (if necessary).

1. Pull the two bottom mounting clips outward and            4. Hold the FEC in place, and insert the screws
   ensure they are locked in the extended positions             through the mounting clips and into the holes.
   as shown in Figure 2.                                        Carefully tighten all of the screws.

2. Mark the three mounting hole locations on the wall         IMPORTANT: Do not overtighten the mounting
   using the dimensions in Figure 2 and one of the            screws. Overtightening the screws may damage the
   mount positions shown in Figure 1 (or hold the             mounting clips.
   controller up to the wall/surface in a proper mount
   position and mark the hole locations through the
   mounting clips.)

FEC26 Extended Temperature Field Equipment Controller Installation Instructions                                      3
4
                                                                                                                                                                        Binary Output Source Power
                                                                                                                                                                            Selection Jumpers                                                                                                                              Configurable Outputs can be defined as:                                                                                     Analog Outputs can be defined as:
                                                                                                                                                                                                                                                                                                                            Voltage Analog Output (0-10 VDC)                                                                                            Voltage Analog Output (0-10 VDC)
                                                                                                                                                                                  (Live 24 VAC                                                                                                                              Binary Output (24 VAC Triac)                                                                                                Current Analog Output (4-20 mA)
                                                                                                                                                                            on Exposed Jumper Pins.)                                                                             Device Address
                                                                                                                                                                                                                                                                                 DIP Switch Block

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       24 VAC, Class 2
                                                                                                                                                         Binary Outputs                                                                                                                                                                                                                                                                                                                                 Supply Power
                                                                                                                                                         24 VAC Triacs                                                                                                                                                                                                                                                                                                                                  Terminal Block

                                                                                                                                                                                          OUT1                         OUT2                         OUT3                                                                                                              OUT4           OUT5           OUT6           OUT7           OUT8                 OUT9                    COM          HOT
                                                                                                                                                                                                       OCOM1                        OCOM2                         OCOM3                                                                                                      OCOM4          OCOM5          OCOM6          OCOM7          OCOM8                        OCOM9
                                                                                                                                                          Cover Lift
                                                                                                                                                            Tab                                                  BINARY                                                                 SOURCE 24VAC                                     ADDRESS                                     CONFIGURABLE                                        ANALOG                                      24V~                    Cover Lift
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               Tab

                                                                                                                                                         FC Bus Port
                                                                                                                                                                                                                                    POWER
                                                                                                                                                         RJ-12 6-Pin
                                                                                                                                                         Modular Jack                                                               FAULT                                                                                                                                                                                                                                                                    Display
                                                                                                                                                                                                                                    SA BUS
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Navigation Buttons
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       (Not available on
                                                                                                                                                                                                                                    FC BUS                                                                                                                                                                                                                                                              all FEC models.)
                                                                                                                                                                                      FC BUS
                                                                                                                                                                                                                                    EOL

                                                                                                                                                              LED
                                                                                                                                                        Status Indicators         FEC 2611
                                                                                                                                                                                                                                                                          UNIVERSAL                                                             BINARY

                                                                                                                                                                                   +15V          IN1           ICOM1          IN2           ICOM2          +15V           IN3   ICOM3   IN4   ICOM4   +15v   IN5   ICOM5   IN6   ICOM6    IN7   ICOM7   IN8   ICOM8
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             LCD
                                                                                                                                                                                                                                                                                                                                                                                                                          SABUS                                               FC BUS                    Display Area
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      (Not available on
                                                                                                                                                                                                                                                                                                                                                                                                           SENSOR                                COM          POWER                   COM   SHD        all FEC models.)
FEC26 Extended Temperature Field Equipment Controller Installation Instructions

                                                                                                                                                        Universal Inputs can be defined as:
                                                                                                                                                         Voltage Analog Input (0-10 VDC)
                                                                                                                                                         Current Analog Input (4-20 mA)          Mounting Clip
                                                                                  Figure 3: FEC2621 Controller Physical Features and Wiring Terminals

                                                                                                                                                         Resistive Analog Inputs (0-600k ohm): (One of Three)                                                                                                 Binary Inputs can be defined as:                                                                                                                                                    FC Bus
                                                                                                                                                             0-2k Potentiometer                                                                                                                                Dry Contact Maintained                                                                                                                                                             Terminal
                                                                                                                                                                                                                                                                                                                                                                                                             Sensor Port                                               SA Bus
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      FIG:fec26_phys_feats

                                                                                                                                                             RTD: 1k Nickel, 1k Platinum, or A99B SI                                                                                                           Pulse Counter Mode                                                                                                                                                                  Block
                                                                                                                                                                                                                                                                                                                 (50 Hz at 50% duty cycle)                                                                    (SA Bus)                                                 Terminal
                                                                                                                                                             NTC: 10k Type L 10k JCI Type II, or 2.252k Type II                                                                                                                                                                                                                                                         Block
                                                                                                                                                                                                                                                                                                                                                                                                             RJ-12 6-Pin
                                                                                                                                                         Dry Contact Binary Input
                                                                                                                                                                                                                                                                                                                                                                                                             Modular Jack
Wiring                                                   Wire the removable FC Bus terminal block plugs on the
                                                         FEC, and other field controllers in a daisy-chain
            CAUTION: Risk of Electric Shock.             configuration using 3-wire twisted, shielded cable as
            Disconnect the power supply before           shown in Figure 4. See Table 3 for more information.
     !      making electrical connections to avoid
                                                         Note: The Shield terminal (SHLD) on the FC Bus
            electric shock.
                                                         terminal block is isolated and can be used to connect
            Mise En Garde: Risque de décharge            the cable shields on the bus (Figure 4).
            électrique: Débrancher l'alimentation
            avant de réaliser tout raccordement
            électrique afin d'éviter tout risque de
            décharge électrique.

 IMPORTANT: Do not connect supply power to the
 controller before finishing wiring and checking all
 wiring connections. Short circuits or improperly
 connected wires can result in damage to the
 controller and void any warranty.

 IMPORTANT: Do not exceed the controller
 electrical ratings. Exceeding controller electrical
 ratings can result in permanent damage to the
 controller and void any warranty.
                                                               Figure 4: FC Bus Terminal Block Wiring
 IMPORTANT: Use copper conductors only. Make
 all wiring in accordance with local, national, and      SA Bus Terminal Block
 regional regulations.                                   The SA Bus terminal block is a brown, removable,
                                                         4-terminal plug that fits into a board-mounted jack.
 IMPORTANT: Electrostatic discharge can damage
                                                         Wire the removable SA Bus terminal block plugs on the
 FEC components. Use proper electrostatic
                                                         FEC and other SA Bus devices in a daisy-chain
 discharge precautions during installation, setup, and
                                                         configuration using 4-wire twisted, shielded cable as
 servicing to avoid damaging the FEC controller.
                                                         shown in Figure 5. See Table 3 for more information.
For detailed information on configuring and wiring an
MS/TP Bus, Field Controller (FC) Bus, and Sensor
Actuator (SA) Bus, refer to the MS/TP Communications
Bus Technical Bulletin (LIT-12011034).
FEC Terminal Blocks and Bus Ports
See Figure 3 for terminal block and bus port locations
on the FEC26 extended temperature controller.
Observe the following guidelines when wiring an FEC
controller.
Input and Output Terminal Blocks
All of the fixed input terminal blocks are mounted on
the bottom of the FEC. The output terminal blocks are
mounted on the top of the controller. See Table 1 for
more information.
                                                               Figure 5: SA Bus Terminal Block Wiring
FC Bus Terminal Block
The FC Bus terminal block is a blue, removable,
4-terminal plug that fits into a board-mounted jack.

FEC26 Extended Temperature Field Equipment Controller Installation Instructions                                  5
FC Bus Port
The FC Bus port on the front of the FEC is an RJ-12,
6-position modular jack that provides a connection for
the Bluetooth® Wireless Commissioning Converter,
ZigBee™ wireless dongle, or ZFR1811 Wireless Field
Bus Router.
The FC Bus port is connected internally to the FC Bus
terminal block. See Table 3 for more information. The
FC Bus Port pin assignment is shown in (Figure 6).

                                                                   Figure 7: 24 VAC Supply Power
                                                                        Terminal Block Wiring
                                                         The supply power wire colors may be different on
                                                         transformers from other manufacturers. Refer to the
                                                         transformer manufacturer’s instructions and the project
                                                         installation drawings for wiring details.
      Figure 6: Pin Number Assignments for                IMPORTANT: Connect 24 VAC supply power to the
      Sensor, SA Bus, and FC Bus Ports on                 FEC and all other network devices so that
              FEC, IOM, and VMA16                         transformer phasing is uniform across the network
                                                          devices. Powering network devices with uniform
Sensor Port                                               24 VAC supply power phasing reduces noise,
The Sensor (SA Bus) port on the bottom of the FEC         interference, and ground loop problems. The FEC
(Figure 3) is an RJ-12, 6-position modular jack that      does not require an earth ground connection.
provides a connection for the Wireless Commissioning
Converter, the VAV Balancing Tool, specified network     Wireless Network Applications
sensors, or other SA Bus devices with RJ-12 plugs.       The FEC can also be installed in a wireless application.
                                                         To configure a controller for use with the ZFR1800
A DIS1710 Local Controller Display also can be           Series Wireless Field Bus system:
connected to the SA Bus port (but only on FEC models
without an integral display and push buttons).           1. Wire the input/output terminals and SA Bus.
The Sensor port is connected internally to the SA Bus        Note: In wireless network applications, do not
terminal block. See Table 3 for more information. The        connect any wires to the FC Bus terminal block.
Sensor Port pin assignment is shown in Figure 6.         2. Connect the ZFR1811 Wireless Field Bus Router to
Supply Power Terminal Block                                 the FC Bus port (RJ-12 modular jack) on the front
The 24 VAC supply power terminal block is a gray,           of the FEC.
removable, 3-terminal plug that fits into a board-       3. Ensure that the FEC device address DIP switches
mounted jack on the top right of the FEC.                   are set to the correct device address. See Setting
                                                            the Device Address.
Wire the 24 VAC supply power wires from the
transformer to the HOT and COM terminals on the          4. Position DIP switch 128 to ON to enable wireless
terminal plug as shown in Figure 7. The middle              operation on the FEC.
terminal on the supply power terminal block is not       For more information on installing an FEC in a wireless
used. See Table 3 for more information.                  configuration, refer to the ZFR1811 Wireless Field Bus
                                                         Router Installation Instructions (Part No. 24-10325-1).

6     FEC26 Extended Temperature Field Equipment Controller Installation Instructions
FEC Terminal Functions, Ratings,                                •    All input and output cables, regardless of wire size
Requirements, and Wiring Guidelines                                  or number of wires, should consist of stranded,
                                                                     insulated, and twisted copper wires.
Input and Output Wiring Guidelines
                                                                •    Shielded cable is not required for input or output
Table 1 provides information and guidelines about the
                                                                     cables.
functions, ratings, and requirements for the FEC input
and output terminals, and references guidelines for             •    Shielded cable is recommended for input and
determining proper wire sizes and cable lengths.                     output cables that are exposed to high
                                                                     electromagnetic or radio frequency noise.
In addition to the wiring guidelines in Table 1, observe
these guidelines when wiring FEC inputs and outputs:            •    Inputs/outputs with cables less than 30 m (100 ft)
                                                                     typically do not require an offset in the software
•      Run all low-voltage wiring and cables separate
                                                                     setup. Cable runs over 30 m (100 ft) may require
       from high-voltage wiring.
                                                                     an offset in the input/output software setup.
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 1 of 3)
    Terminal Block    Terminal    Function, Ratings, and Requirements                         Determine Wire Size and
    Label             Labels                                                                  Maximum Cable Length1
    UNIVERSAL         +15 V       15 VDC Power Source for active (3-wire) input devices       Same as (Universal) INn.
    (Inputs)                      connected to the Universal INn terminals.                   Note: Use 3-wire cable for
                                    Provides 100 mA total current.                            devices that source power
                                                                                              from the +15 V terminal.
                      INn         Analog Input - Voltage Mode (0-10 VDC)                      See Guideline A in Table 2.
                                    10 VDC maximum input voltage
                                    Internal 75k ohm Pulldown
                                  Analog Input - Current Mode (4-20 mA)                       See Guideline B in Table 2.
                                     Internal 100 ohm load Impedance
                                  Note: A current loop fail-safe jumper can be positioned
                                  to maintain a closed 4-20 mA current loop even when
                                  power to the controller is interrupted or off. See Binary
                                  Output Source Power Selection Jumpers.
                                  Analog Input - Resistive Mode (0-600k ohm)                  See Guideline A in Table 2.
                                    Internal 12 V, 15k ohm pull up
                                  Qualified Sensors: 0-2k potentiometer,
                                    RTD (1k Nickel [Johnson Controls® sensor],
                                    1k Platinum, and A99B Silicon Temperature Sensor)
                                    Negative Temperature Coefficient (NTC) Sensor
                                    (10k Type L, 10k JCI Type II, 2.252k Type II)
                                  Binary Input - Dry Contact Maintained Mode                  See Guideline A in Table 2.
                                    1 second minimum pulse width
                                    Internal 12 V, 15k ohm pull up
                      ICOMn       Universal Input Common for all Universal IN terminals       Same as (Universal) INn.
                                  Note: All Universal ICOMn terminals share a common,
                                  which is isolated from all other commons.
    BINARY            INn         Binary Input - Dry Contact Maintained Mode                  See Guideline A in Table 2.
    (Inputs)                        0.01 second minimum pulse width
                                    Internal 18 V, 3k ohm pull up
                                  Binary Input - Pulse Counter/Accumulator Mode
                                    0.01 second minimum pulse width
                                    (50 Hz at 50% duty cycle)
                                    Internal 18 V, 3k ohm pull up
                      ICOMn       Binary Input Common for all Binary Input (IN) terminals
                                  Note: All Binary ICOMn terminals share a common,
                                  which is isolated from all other commons, except the
                                  Configurable Output (CO) common (OCOMn) when the
                                  CO is defined as an Analog Output.

FEC26 Extended Temperature Field Equipment Controller Installation Instructions                                             7
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 2 of 3)
 Terminal Block       Terminal   Function, Ratings, and Requirements                       Determine Wire Size and
 Label                Labels                                                               Maximum Cable Length1
 ANALOG               OUTn       Analog Output - Voltage Mode (0-10 VDC)                   See Guideline A in Table 2.
 (Outputs)                         10 VDC maximum output voltage
                                   10 mA maximum output current
                                   Requires an external load of 1,000 ohms or more.
                                 Note: The AO operates in Voltage Mode when
                                 connected to devices with impedances greater than
                                 1,000 ohms. Devices that drop below 1,000 ohms may
                                 not operate as intended for Voltage Mode applications.
                                 Analog Output - Current Mode (4-20 mA)                    See Guideline B in Table 2.
                                   Requires an external load between 0-300 ohms.
                                 Note: The AO operates in Current Mode when
                                 connected to devices with impedances less than
                                 300 ohms. Devices that exceed 300 ohms may not
                                 operate as intended for Current Mode applications.
                      OCOMn      Analog Output Signal Common for all Analog OUT            Same as (Analog) OUTn.
                                 terminals.
                                 Note: All Analog OCOMn terminals share a common,
                                 which is isolated from all other commons.
 BINARY               OUTn       Binary Output - 24 VAC Triac (External Power)             See Guideline C in Table 2.
 (Outputs)                       Connects OUTn to OCOMn when activated.
 Power Selection                 External Power Source:
 Jumper positioned
 to External (EXT).                30 VAC maximum output voltage
                                   0.5 A maximum output current
                                   1.3 A at 25% duty cycle
                                   Maximum 6 cycles/hour with M9220-BGx-3
                                   40 mA minimum load current
                      OCOMn      Binary Output Common (for OUTn terminal)
                                 Note: Each Binary Output common terminal (OCOMn) is
                                 isolated from all other commons, including other Binary
                                 Output commons.
 BINARY               OUTn       Binary Output - 24 VAC Triac (Internal Power)             See Guideline C in Table 2.
 (Outputs)                       Sources internal 24 VAC power (24~ HOT)
 Power Selection
 Jumper positioned    OCOMn      Binary Output - 24 VAC Triac (Internal Power)
 to Internal (INT).              Connects OCOMn to 24~ COM when activated.
                                 Internal Power Source:
                                    30 VAC maximum voltage to load
                                    0.5 A maximum output current
                                    1.3 A at 25% duty cycle
                                    Maximum 6 cycles/hour with M9220-BGx-3
                                    40 mA minimum load current

8     FEC26 Extended Temperature Field Equipment Controller Installation Instructions
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 3 of 3)
 Terminal Block       Terminal      Function, Ratings, and Requirements                         Determine Wire Size and
 Label                Labels                                                                    Maximum Cable Length1
 CONFIGURABLE         OUTn          Analog Output - Voltage Mode (0-10 VDC)                     See Guideline A in Table 2.
 (Outputs)                            10 VDC maximum output voltage
                                      10 mA maximum output current
                                      Requires an external load of 1000 ohm or more
                                    Binary Output 24 VAC Triac                                  See Guideline C in Table 2.
                                    Connects OUT to OCOM when activated.
                                    External Power Source:
                                      30 VAC maximum voltage to load
                                      0.5 A maximum output current
                                      1.3 A at 25% duty cycle
                                      Maximum 6 cycles/hour with M9220-BGx-3
                                      40 mA minimum load current
                      OCOMn         Analog Output Signal Common: All Configurable               Same as (Configurable)
                                    Outputs defined as Analog Outputs share a common,           OUTn.
                                    which is isolated from all other commons except the
                                    Binary Input common.
                                    Binary Output Signal Common: All Configurable
                                    Outputs defined as Binary Outputs are isolated from all
                                    other commons, including other Configurable Output
                                    commons.

1.   See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.

Table 2 defines cable length guidelines for the various
wire sizes that may be used for input and output wiring.
Table 2: Cable Length Guidelines for Recommended Wire Sizes
 Guideline      Wire Size/Gauge and Type                  Maximum Cable Length            Assumptions
                                                          and Type
 A              1.5 mm2 (18 AWG) stranded copper          457 m (1,500 ft) twisted wire   100 mV maximum voltage drop
                                                                                          Depending on the cable length and
                0.8 mm (20 AWG) stranded copper           297 m (975 ft) twisted wire
                                                                                          the connected input or output device,
                                                          183 m (600 ft) twisted wire     you may have to define an offset in
                0.6 mm (22 AWG) stranded copper
                                                                                          the setup software for the input or
                N/A (24 AWG) stranded copper              107 m (350 ft) twisted wire     output point.
 B              1.5 mm2 (18 AWG) stranded copper          229 m (750 ft) twisted wire     100 mV maximum voltage drop
                                                                                          Depending on the cable length and
                0.8 mm (20 AWG) stranded copper           137 m (450 ft) twisted wire
                                                                                          the connected input or output device,
                                                          91 m (300 ft) twisted wire      you may have to define an offset in
                0.6 mm (22 AWG) stranded copper
                                                                                          the setup software for the input or
                N/A (24 AWG) stranded copper              61 m (200 ft) twisted wire      output point.
 C              See Figure 8 to select wire size/gauge.   See Figure 8 to determine       N/A
                Use stranded copper wire.                 cable length. Use twisted
                                                          wire cable.

FEC26 Extended Temperature Field Equipment Controller Installation Instructions                                                   9
Maximum Cable Length versus Load Current
Use Figure 8 to estimate the maximum cable length
relative to the wire size and the load current (in mA)
when wiring inputs and outputs.

                           Figure 8: Maximum Wire Length by Current and Wire Size

FC and SA Bus and Supply Power Wiring                           •    Run all low-voltage wiring and cables separate
Guidelines                                                           from high-voltage wiring.
Table 3 provides information about the functions,               •    All FC and SA Bus cables, regardless of wire size,
ratings, and requirements for the FEC communication                  should be twisted, insulated, stranded copper wire.
bus and supply power terminals; and provides
guidelines for wire sizes, cable types, and cable               •    Shielded cable is strongly recommended for all FC
lengths when wiring the FEC communication buses                      and SA Bus cables.
and supply power.                                               •    Refer to the MS/TP Communications Bus
In addition to the guidelines in Table 3, observe these              Technical Bulletin (LIT-12011034) for detailed
guidelines when wiring the SA/FC Buses and supply                    information regarding wire size and cable length
power:                                                               requirements for the FC and SA buses.

Table 3: Communication Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and
         Cables (Part 1 of 2)
 Terminal       Terminal     Function, Electrical Ratings/Requirements                 Recommended Cable Type1
 Block/Port     Labels
 Label
 FC BUS2        +            FC Bus Communications                                     0.6 mm (22 AWG) stranded, 3-wire
                -                                                                      twisted, shielded cable
                                                                                       recommended
                COM          Signal Reference (Common) for bus communications
                SHLD         Isolated terminal (optional shield drain connection)

10    FEC26 Extended Temperature Field Equipment Controller Installation Instructions
Table 3: Communication Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and
         Cables (Part 2 of 2)
 Terminal        Terminal    Function, Electrical Ratings/Requirements                Recommended Cable Type1
 Block/Port      Labels
 Label
 FC Bus2                     RJ-12 6-Position Modular Connector provides:             Wireless Commissioning
 (Port)                        FC Bus Communications                                  Converter retractable cable or
                               FC Bus Signal Reference and 15 VDC Common              24 AWG 3-pair CAT 3 Cable
                              15 VDC, 240 mA, Power for Wireless Commissioning        <30.5 m (100 ft)
                               Converter or ZFR1811 Wireless Router.
 SA BUS2         +           SA Bus Communications                                    0.6 mm (22 AWG) stranded, 4-wire
                 -                                                                    (2 twisted-pairs), shielded cable
                                                                                      recommended
                 COM         SA Bus Signal Reference and 15 VDC Common
                                                                                      Note: The + and - wires are one
                 SA PWR      15 VDC Supply Power for Devices on the SA Bus            twisted pair and the COM and
                             (Maximum total current draw for SA Bus is 240 mA.)       SA PWR are the second twisted
                                                                                      pair of wires.
 SENSOR2         SENSOR      RJ-12 6-Position Modular Connector provides:             24 AWG 3-pair CAT 3 Cable
                               SA Bus Communications                                  <30.5 m (100 ft)
                               SA Bus Signal Reference and 15 VDC Common
                               15 VDC Power for devices on the SA Bus and
                               Wireless Commissioning Converter.
 24~             HOT         24 VAC Power Supply - Hot                                0.8 mm to 1.5 mm2
                             Supplies 20-30 VAC (Nominal 24 VAC)                      (20 to 16 AWG) 2-wire
                 COM         24 VAC Power Supply Common (Isolated from all other
                             Common terminals on controller)

1.   See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.
2.   The SA Bus and FC Bus wiring recommendations in this table are for MS/TP bus communications at 38.4k baud. For more
     information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).

Setup and Adjustments
Setting the Device Address
Metasys field controllers are master devices on
BACnet MS/TP (SA or FC) buses. Before operating
field controllers on a bus, you must set a valid and
unique device address for each controller on the bus.
                                                                   Figure 9: Device Address Switches Set to 21
You set a field controller's device address by setting the
positions of the switches on the Device Address DIP           Note: Metasys field controllers ship with switch 128
switch block at the top of the controller (Figure 3).         ON and the remaining address switches off rendering
Device addresses 4 through 127 are the valid                  the controllers wired subordinate devices, which do
addresses for these controllers.                              not operate on MS/TP buses, but do not interfere with
The DIP switch block (Figure 9) has eight switches            bus operation. Set a valid and unique device address
numbered 128, 64, 32, 16, 8, 4, 2, and 1. Switches 64         on the field controller before applying power to the
through 1 are device address switches. Switch 128 is a        controller on the bus.
mode switch that enables a field controller to operate        To set the device addresses on Metasys field
on a ZFR1800 Series Wireless Field Bus. Switch 128            controllers:
must be set to off for all hard-wired SA and FC Bus
applications. Set switch 128 to ON for wireless FC Bus        1. Set all of the switches on the field controller’s
applications only.                                               device address DIP switch block (128 through 1) to
                                                                 off.

FEC26 Extended Temperature Field Equipment Controller Installation Instructions                                        11
2. Set one or more of the seven address switches (64        Table 4: SA/FC Bus Device Address Descriptions
   through 1) to ON, so that the sum of the switch           Device      Address Description
   numbers set to ON equals the intended device              Address
   address. See Table 4 for valid field controller
                                                             0           Reserved for FC Bus Supervisory Controller
   addresses.
                                                             (Switch     (not valid for field controllers).
     Set the highest number switch that is less than or      128 Off)
     equal to the intended device address to ON. Then        1 to 3      Reserved for peripheral devices (not valid for
     continue setting lower numbered switches until the      (Switch     field controllers).
     total equals the intended address. For example, if      128 Off)
     the intended device address is 21, set switch 16 to     4 to 127    Valid for MS/TP Master field controllers on a
     ON first, then set switch 4 ON, followed by switch 1    (Switch     hard-wired SA Bus or FC Bus.
     (16+4+1= 21). See Figure 9.                             128 Off)
                                                             0 to 3     Reserved addresses for wired subordinate
3. Set switch 128 to ON only for controllers on a            (Switch    devices (not valid for field controllers).
   ZFR1800 Series Wireless Field Bus application.            128 ON)    Note:Metasys controllers ship with 128 ON and
   For all hard-wired SA and FC Bus applications,                       the remaining address switches off, rendering the
   ensure that switch 128 is set to off.                                controllers wired subordinate devices, which do
                                                                        not operate on Metasys field buses.
     Note: Do not connect a field controller with switch
                                                             4 to 127    Valid for MS/TP Master field controllers on
     128 set to ON to an active (hard-wired) SA or FC
                                                             (Switch     wireless FC Buses only.
     Bus. When a controller with switch 128 set to ON        128 ON)     Note: Do not connect a Metasys controller
     and a device address from 4 to 127 is connected to                  with these device addresses to an active
     a wired field bus, the entire field bus is rendered                 wired SA or FC Bus. When a controller with
     inoperable until the controller is disconnected or                  one of these device address is connected to
     switch 128 is set to off.                                           a wired field bus, the field bus is rendered
                                                                         inoperable until the controller is disconnected
     Refer to the ZFR1800 Series Wireless Field Bus                      or switch 128 is set to off.
     System Technical Bulletin (LIT-12011295) for more
     information on device addresses in wireless            Removing the FEC Housing Cover
     applications.
                                                             IMPORTANT: Electrostatic discharge can damage
4. Set a unique and sequential device address for            controller components. Use proper electrostatic
   each of the field controllers connected on the SA or      discharge precautions during installation, setup, and
   FC Bus starting with device address 4.                    servicing to avoid damaging the controller.
     To ensure the best bus performance, set
     sequential device addresses with no gaps in the         IMPORTANT: Disconnect all power sources to the
     device address range (4, 5, 6, 7, 8, 9, and so on).     controller before removing cover and changing the
     The field controllers do not need to be physically      position of any jumper or the EOL switch on the
     connected on the bus in their numerical device          controller. Failure to disconnect power before
     address order.                                          changing a jumper or EOL switch position can result
5. Write each field controller's device address on the       in damage to the controller and void any warranties.
   white label below the DIP switch block on the
                                                            The controller cover is held in place by four plastic
   controller's cover.
                                                            latches that extend from the base and snap into slots
Refer to the MS/TP Communications Bus Technical             on the inside of the housing cover. To remove the
Bulletin (LIT-12011034) for more information on field       controller cover:
controller device addresses and how to set them on
                                                            1. Place your fingernails under the two cover lift tabs
MS/TP buses.
                                                               on the sides of the housing cover (Figure 3) and
Table 4 shows and describes the valid FC Bus and               gently pry the top of the cover away from the base
SA Bus devices addresses for Johnson Controls®                 to release the cover from the two upper latches.
MS/TP communications bus applications.
                                                            2. Pivot the top of the cover further to release it from
                                                               the lower two latches.
                                                            Replace the cover by placing it squarely over the base,
                                                            and then gently and evenly push the cover on to the
                                                            latches until they snap into t

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