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FEC16 Extended Temperature Field Equipment Controller Installation Instructions

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FEC16 Extended Temperature Field Equipment Controller
Installation Instructions
                                                                                 Part No. 24-10143-306, Rev. C
MS-FEC1611-0ET, MS-FEC1611-1ET                                                               Issued May 16, 2014
                                                                                   Supersedes November 13, 2013

Applications                                              North American Emissions Compliance
The FEC16 extended temperature field controller is        Canada
part of the Metasys® system Field Equipment
Controller (FEC) family. The FEC16 controller runs            This Class (A) digital apparatus meets all the
pre-engineered and user-programmed applications               requirements of the Canadian Interference-Causing
and provides the inputs and outputs required to monitor       Equipment Regulations.
and control a wide variety of Heating, Ventilating, and
                                                              Cet appareil numérique de la Classe (A) respecte
Air Conditioning (HVAC) equipment.
                                                              toutes les exigences du Règlement sur le matériel
FEC extended temperature controllers operate on an            brouilleur du Canada.
RS-485 BACnet® MS/TP Bus as BACnet Application
Specific Controllers (B-ASC) and integrate into the       United States
Web-based Metasys system.
                                                              This equipment has been tested and found to
                                                              comply with the limits for a Class A digital device
 IMPORTANT: In Metasys system smoke control                   pursuant to Part 15 of the FCC Rules. These limits
 applications, use only the MS-FEU1610-0U model               are designed to provide reasonable protection
 that is UL/cUL Listed, UUKL 864 Listed, 9th Edition          against harmful interference when this equipment is
 Smoke Control Equipment. For Metasys system                  operated in a commercial environment. This
 smoke control applications, you must refer to the            equipment generates, uses, and can radiate radio
 Metasys® System UL 864 9th Edition UUKL/ORD-                 frequency energy and, if not installed and used in
 C100-13 UUKLC Smoke Control System Technical                 accordance with the instruction manual, may cause
 Bulletin (LIT-12011252) for detailed requirements            harmful interference to radio communications.
 and procedures for installing and operating UUKL             Operation of this equipment in a residential area
 864 Listed Metasys system devices. Failure to meet           may cause harmful interference, in which case the
 the requirements or follow the procedures in the             users will be required to correct the interference at
 Metasys® System UL 864 9th Edition UUKL/ORD-                 their own expense.
 C100-13 UUKLC Smoke Control System Technical
 Bulletin (LIT-12011252) can void the UUKL 864            Installation
 listing for Smoke Control Equipment.                     Observe these guidelines when installing an FEC
                                                          extended temperature controller:
                                                          •     Transport the FEC in the original container to
                                                                minimize vibration and shock damage.
                                                          •     Verify that all parts shipped with the FEC.
                                                          •     Do not drop the FEC or subject it to physical shock.

                          FEC16 Extended Temperature Field Equipment Controller Installation Instructions             1
Parts Included                                             On panel or enclosure mount applications, observe
•   one FEC16 controller with removable terminal           these additional guidelines:
    blocks                                                 •     Do not install the FEC in an airtight enclosure.
•   one installation instructions sheet                    •     Mount the FEC so that the enclosure walls do not
Materials and Special Tools Needed                               obstruct cover removal or ventilation through the
                                                                 controller.
•   three fasteners appropriate for the mounting
    surface (M4 screws or #8 screws)                       •     Mount the FEC so that the power transformer and
                                                                 other devices do not radiate excessive heat to the
•   one 20 cm (8 in.) or longer piece of 35 mm DIN rail
    and appropriate hardware for DIN rail mount (only)           controller.

•   small straight blade screwdriver for securing wires
    in the terminal blocks
Mounting
Observe these guidelines when mounting an FEC
extended temperature controller:
•   Ensure the mounting surface can support the FEC,
    DIN rail, and any user-supplied enclosure.
•   Mount the FEC on 35 mm DIN rail whenever
    possible.                                                      Figure 1: Controller Mounting Positions
•   Mount the FEC in the proper mounting position
    (Figure 1).
•   Mount the FEC on a hard, even surface whenever
    possible in wall-mount applications.
•   Use shims or washers to mount the FEC securely
    and evenly on the mounting surface.
•   Mount the FEC in an area free of corrosive vapors
    and observe the Ambient Conditions in the
    Technical Specifications section.
•   Provide for sufficient space around the FEC for
    cable and wire connections, easy cover removal,
    and good ventilation through the controller (50 mm
    [2 in.] minimum on the top, bottom, and front of the
    controllers).
•   Do not mount the FEC on surfaces prone to                   Figure 2: Back of FEC16 Controller Showing
    vibration, such as duct work, or in areas where            Extended Mounting Clips, DIN Rail Channel, and
    electromagnetic emissions from other devices or
    wiring can interfere with controller communication.

2     FEC16 Extended Temperature Field Equipment Controller Installation Instructions
DIN Rail Mount Applications                               Wall Mount Applications
DIN rail mounting is the preferred mounting method.       To mount an FEC directly on a wall (or other flat vertical
To mount an FEC on 35 mm DIN rail:                        surface):
1. Securely mount a 20 cm (8 in.) or longer section of    1. Pull the two bottom mounting clips outward and
   35 mm DIN rail horizontal and centered in the             ensure they are locked in the extended positions
   desired space so that the controller mounts in the        as shown in Figure 2.
   horizontal position shown in Figure 1.
                                                          2. Mark the three mounting hole locations on the wall
2. Pull the two bottom mounting clips outward to the         using the dimensions in Figure 2 and one of the
   extended position (Figure 2).                             mount positions shown in Figure 1 (or hold the
                                                             controller up to the wall/surface in a proper mount
3. Hang the controller on the DIN rail by the hooks at
   the top of the (DIN rail) channel on the back of the      position and mark the hole locations through the
                                                             mounting clips.)
   controller (Figure 2), and position the controller
   snugly against the DIN rail.                           3. Drill holes in the wall at the locations marked in
                                                             Step 2, and insert appropriate wall anchors in all
4. Push the bottom mounting clips inward to secure
                                                             three holes (if necessary).
   the controller on the DIN rail.
                                                          4. Hold the FEC in place, and insert the screws
To remove the FEC from the DIN rail, pull the bottom
                                                             through the mounting clips and into the holes.
mounting clips out to the extended position and
                                                             Carefully tighten all of the screws.
carefully lift the controller off the DIN rail.
                                                           IMPORTANT: Do not overtighten the mounting
                                                           screws. Overtightening the screws may damage the
                                                           mounting clips.

FEC16 Extended Temperature Field Equipment Controller Installation Instructions                                    3
4

                                                                                                                                                                          Binary Output Source Power
                                                                                                                                                                               Selection Jumpers                                                                        Configurable Outputs can be defined as:
                                                                                                                                                                                                                                               Device Address            Voltage Analog Output (0-10 VDC)
                                                                                                                                                                                   (Live 24 VAC                                                DIP Switch Block          Binary Output (24 VAC Triac)
                                                                                                                                                                             on Exposed Jumper Pins.)

                                                                                                                                                             Binary Outputs                                                                                                                                                                                         24 VAC, Class 2
                                                                                                                                                             24 VAC Triacs                                                                                                                                                                                           Supply Power
                                                                                                                                                                                                                                                                                                                                                                        Terminal
                                                                                                                                                                                                                                                                                                                                                                         Block

                                                                                                                                                                                                                                                                                                                                              COM         HOT
                                                                                                                                                                                        OUT1           OUT2            OUT3                                                  OUT4            OUT5            OUT6           OUT7
                                                                                                                                                            Cover Lift                         OCOM1           OCOM2           OCOM3                                                 OCOM4           OCOM5          OCOM6            OCOM7
                                                                                                                                                                                                                                                                                                                                                                            Cover Lift
                                                                                                                                                              Tab                                                                                                                                                                                                             Tab
                                                                                                                                                                                                       BINARY                                  SOURCE 24VAC       ADDRESS                    CONFIGURABLE                                       24V~

                                                                                                                                                           FC Bus Port
                                                                                                                                                                                                               POWER
                                                                                                                                                           RJ-12 6-Pin
                                                                                                                                                           Modular Jack                                        FAULT                                                                                                                                                         Display
                                                                                                                                                                                                               SABUS
                                                                                                                                                                                                                                                                                                                                                                       Navigation Buttons
                                                                                                                                                                                                                                                                                                                                                                         (Not available
                                                                                                                                                                                                               FCBUS                                                                                                                                                   on all FEC models)
                                                                                                                                                                                       FC BUS
                                                                                                                                                                                                               EOL

                                                                                                                                                               LED
                                                                                                                                                         Status Indicators            FEC1611
                                                                                                                                                                                               UNIVERSAL BINARY

                                                                                                                                                                                        +15V   IN1     ICOM1   IN2     ICOM2   IN3     ICOM3
                                                                                                                                                                                                                                                                                                                                                                              LCD
                                                                                                                                                                                                                                                                                                    SA BUS                                   FC BUS                      Display Area
                                                                                                                                                                                                                                                                                                                                                                         (Not available
                                                                                                                                                                                                                                                                                    SENSOR                           COM     POWER                  COM    SHD        on all FEC models.)
FEC16 Extended Temperature Field Equipment Controller Installation Instructions

                                                                                                                                                        Universal Inputs can be defined as:                              Mounting Clips
                                                                                  Figure 3: FEC1611 Controller Physical Features and Wiring Terminals

                                                                                                                                                                                                                                                                                                                                                                 FC Bus
                                                                                                                                                         Voltage Analog Input (0-10 VDC)                                 (Two of Three)                                                                                                                          Terminal
                                                                                                                                                         Current Analog Input (4-20 mA)
                                                                                                                                                                                                                Binary Inputs can be defined as:                                                                                                                  Block
                                                                                                                                                         Resistive Analog Inputs (0-600k ohm):                                                                                                      Sensor Port                               SA Bus
                                                                                                                                                             0-2k potentiometer                                  Dry Contact Maintained
                                                                                                                                                                                                                                                                                                     (SA Bus)                                 Terminal
                                                                                                                                                                                                                 Pulse  Counter Mode
                                                                                                                                                                                                                                                                                                                                                                                         FIG:fec16_phys_feas

                                                                                                                                                             RTD: 1k Nickel, 1k Platinum, or A99B SI                                                                                                RJ-12 6-Pin                                Block
                                                                                                                                                             NTC: 10k Type L,10k JCI Type II, or 2.252k Type II    (50 Hz at 50% duty cycle)
                                                                                                                                                                                                                                                                                                    Modular Jack
                                                                                                                                                         Dry Contact Binary Input
Wiring                                                   FC Bus Terminal Block
                                                         The FC Bus terminal block is a blue, removable,
            CAUTION: Risk of Electric Shock.             4-terminal plug that fits into a board-mounted jack.
            Disconnect the power supply before
     !      making electrical connections to avoid       Wire the removable FC Bus terminal block plugs on the
                                                         FEC, and other field controllers in a daisy-chain
            electric shock.
                                                         configuration using 3-wire twisted, shielded cable as
            Mise En Garde: Risque de décharge            shown in Figure 4. See Table 3 for more information.
            électrique: Débrancher l'alimentation
            avant de réaliser tout raccordement          Note: The Shield terminal (SHLD) on the FC Bus
            électrique afin d'éviter tout risque de      terminal block is isolated and can be used to connect
            décharge électrique.                         the cable shields on the bus (Figure 4).

            CAUTION: Risk of Electric Shock.
            Disconnect the power supply before
     !      making electrical connections to avoid
            electric shock.
            Mise En Garde: Risque de décharge
            électrique: Débrancher l'alimentation
            avant de réaliser tout raccordement
            électrique afin d'éviter tout risque de
            décharge électrique.

 IMPORTANT: Do not exceed the controller
 electrical ratings. Exceeding controller electrical
 ratings can result in permanent damage to the
 controller and void any warranty.                             Figure 4: FC Bus Terminal Block Wiring

 IMPORTANT: Use copper conductors only. Make             SA Bus Terminal Block
 all wiring in accordance with local, national, and
                                                         The SA Bus terminal block is a brown, removable,
 regional regulations.
                                                         4-terminal plug that fits into a board-mounted jack.

 IMPORTANT: Electrostatic discharge can damage           Wire the removable SA Bus terminal block plugs on the
 controller components. Use proper electrostatic         FEC and other SA Bus devices in a daisy-chain
 discharge precautions during installation, setup, and   configuration using 4-wire twisted, shielded cable as
 servicing to avoid damaging the controller.             shown in Figure 5. See Table 3 for more information.

For detailed information on configuring and wiring an
MS/TP Bus, Field Controller (FC) Bus, and Sensor
Actuator (SA) Bus, refer to the MS/TP Communications
Bus Technical Bulletin (LIT-12011034).
FEC Terminal Blocks and Bus Ports
See Figure 3 for terminal block and bus port locations
on the FEC16 controller. Observe the following
guidelines when wiring an FEC controller.
Input and Output Terminal Blocks
All of the fixed input terminal blocks are mounted on
the bottom of the FEC. The output terminal blocks are
mounted on the top of the controller. See Table 1 for
more information.
                                                               Figure 5: SA Bus Terminal Block Wiring

FEC16 Extended Temperature Field Equipment Controller Installation Instructions                                  5
FC Bus Port
The FC Bus port on the front of the FEC is an RJ-12,
6-position modular jack that provides a connection for
the Wireless Commissioning Converter or ZFR1811
Wireless Field Bus Router.
The FC Bus port is connected internally to the FC Bus
terminal block. See Table 3 for more information. The
FC Bus Port pin assignment is shown in Figure 6.

                                                                   Figure 7: 24 VAC Supply Power
                                                                        Terminal Block Wiring

                                                         The supply power wire colors may be different on
                                                         transformers from other manufacturers. Refer to the
                                                         transformer manufacturer’s instructions and the project
                                                         installation drawings for wiring details.

     Figure 6: Pin Number Assignments for                 IMPORTANT: Connect 24 VAC supply power to the
     Sensor, SA Bus, and FC Bus Ports on                  FEC and all other network devices so that
             FEC, IOM, and VMA16                          transformer phasing is uniform across the network
                                                          devices. Powering network devices with uniform
Sensor Port                                               24 VAC supply power phasing reduces noise,
The Sensor (SA Bus) port on the bottom of the FEC         interference, and ground loop problems. The FEC
(Figure 3) is an RJ-12, 6-position modular jack that      does not require an earth ground connection.
provides a connection for the Wireless Commissioning
                                                         Wireless Network Applications
Converter, the VAV Balancing Tool, specified network
sensors, or other SA Bus devices with RJ-12 plugs.       The FEC also can be installed in a wireless application.
                                                         To configure a controller for use with the ZFR1800
A DIS1710 Local Controller Display also can be           Series Wireless Field Bus system:
connected to the SA Bus port (but only on FEC models
without integral display and push buttons).              1. Wire the input/output terminals and SA Bus.

The Sensor port is connected internally to the SA Bus        Note: In wireless network applications, do not
terminal block. See Table 3 for more information.The         connect any wires to the FC Bus terminal block.
Sensor Port pin assignment is shown in Figure 6.         2. Connect the ZFR1811 Wireless Field Bus Router to
Supply Power Terminal Block                                 the FC Bus port (RJ-12 modular jack) on the front
                                                            of the FEC.
The 24 VAC supply power terminal block is a gray,
removable, 3-terminal plug that fits into a board-       3. Ensure that the FEC device address DIP switches
mounted jack on the top right of the FEC.                   are set to the correct device address. See Setting
                                                            the Device Address.
Wire the 24 VAC supply power wires from the
transformer to the HOT and COM terminals on the          4. Position DIP switch 128 to ON to enable wireless
terminal plug as shown in Figure 7. The middle              operation on the FEC.
terminal on the supply power terminal block is not       For more information on installing an FEC in a wireless
used. See Table 3 for more information.                  configuration, refer to the ZFR1811 Wireless Field Bus
                                                         Router Installation Instructions (Part No. 24-10325-1).

6     FEC16 Extended Temperature Field Equipment Controller Installation Instructions
FEC Terminal Functions, Ratings,                                 •    All input and output cables, regardless of wire size
Requirements, and Wiring Guidelines                                   or number of wires, should consist of stranded,
                                                                      insulated, and twisted copper wires.
Input and Output Wiring Guidelines
                                                                 •    Shielded cable is not required for input or output
Table 1 provides information and guidelines about the
                                                                      cables.
functions, ratings, and requirements for the FEC input
and output terminals; and references guidelines for              •    Shielded cable is recommended for input and
determining proper wire sizes and cable lengths.                      output cables that are exposed to high
                                                                      electromagnetic or radio frequency noise.
In addition to the wiring guidelines in Table 1, observe
these guidelines when wiring FEC inputs and outputs:             •    Inputs/outputs with cables less than 30 m (100 ft)
                                                                      typically do not require an offset in the software
•      Run all low-voltage wiring and cables separate
                                                                      setup. Cable runs over 30 m (100 ft) may require
       from high-voltage wiring.
                                                                      an offset in the input/output software setup.
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 1 of 2)
    Terminal Block    Terminal    Function, Ratings, and Requirements                            Determine Wire Size and
    Label             Labels                                                                     Maximum Cable Length1
    UNIVERSAL         +15 V       15 VDC Power Source for active (3-wire) input devices          Same as (Universal) INn.
    (Inputs)                      connected to the Universal INn terminals.                      Note: Use 3-wire cable for
                                    Provides 100 mA total current.                               devices that source power
                                                                                                 from the +15 V terminal.
                      INn         Analog Input - Voltage Mode (0-10 VDC)                         See Guideline A in Table 2.
                                    10 VDC maximum input voltage
                                    Internal 75k ohm Pulldown
                                  Analog Input - Current Mode (4-20 mA)                          See Guideline B in Table 2.
                                     Internal 100 ohm load Impedance
                                  A current loop fail-safe jumper can be positioned to
                                  maintain a closed 4-20 mA current loop even when power
                                  to the controller is interrupted or off. See Universal Input
                                  Current Loop Jumpers.
                                  Analog Input - Resistive Mode (0-600k ohm)                     See Guideline A in Table 2.
                                    Internal 12 V, 15k ohm pull up
                                  Qualified Sensors: 0-2k potentiometer,
                                    RTD (1k Nickel [Johnson Controls® sensor],
                                    1k Platinum, and A99B Silicon Temperature Sensor)
                                    Negative Temperature Coefficient (NTC) Sensor
                                    (10k Type L, 10k JCI Type II, 2.252k Type II)
                                  Binary Input - Dry Contact Maintained Mode                     See Guideline A in Table 2.
                                    1 second minimum pulse width
                                    Internal 12 V, 15k ohm pull up
                      ICOMn       Universal Input Common for all Universal IN terminals          Same as (Universal) INn.
                                  Note: All Universal ICOMn terminals share a common,
                                  which is isolated from all other commons.
    BINARY            INn         Binary Input - Dry Contact Maintained Mode                     See Guideline A in Table 2.
    (Inputs)                        0.01 second min. pulse width
                                    Internal 18 V, 3k ohm pull up
                                  Binary Input - Pulse Counter/Accumulator Mode
                                    0.01 second minimum pulse width
                                    (50 Hz at 50% duty cycle)
                                    Internal 18 V, 3k ohm pull up
                      ICOMn       Binary Input Common for all Binary Input (IN) terminals
                                  Note: All Binary ICOMn terminals share a common,
                                  which is isolated from all other commons, except the
                                  Configurable Output (CO) common (OCOMn) when the
                                  CO is defined as an Analog Output.

FEC16 Extended Temperature Field Equipment Controller Installation Instructions                                                7
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 2 of 2)
 Terminal Block       Terminal     Function, Ratings, and Requirements                       Determine Wire Size and
 Label                Labels                                                                 Maximum Cable Length1
 BINARY               OUTn         Binary Output - 24 VAC Triac (External Power)             See Guideline C in Table 2.
 (Outputs)                         Connects OUTn to OCOMn when activated.
 Power Selection                   External Power Source:
 Jumper positioned
 to External (EXT)                   30 VAC maximum output voltage
                                     0.5 A maximum output current
                                     1.3 A at 25% duty cycle
                                     Maximum 6 cycles/hour with M9220-BGx-3
                                     40 mA minimum load current
                      OCOMn        Binary Output Common (for OUTn terminal)
                                   Note: Each Binary Output common terminal (OCOMn) is
                                   isolated from all other commons, including other Binary
                                   Output commons.
 BINARY               OUTn         Binary Output - 24 VAC Triac (Internal Power)             See Guideline C in Table 2.
 (Outputs)                         Model FEC1611-0ET: Sources internal 24 VAC power
 Power Selection                   (24~COM).
 Jumper positioned                 Model FEC1611-1ET: Sources internal 24 VAC power
 to Internal (INT)                 (24~HOT).
                      OCOMn        Binary Output - 24 VAC Triac (Internal Power)
                                   Model FEC1611-0ET: Connects OCOMn to 24~ HOT
                                   when activated.
                                   Model FEC1611-1ET: Connects OCOMn to 24~ COM
                                   when activated.
                                   Internal Power Source:
                                      30 VAC maximum voltage to load
                                      0.5 A maximum output current
                                      1.3 A at 25% duty cycle
                                      Maximum 6 cycles/hour with M9220-BGx-3
                                      40 mA minimum load current
 CONFIGURABLE         OUTn         Analog Output - Voltage Mode (0-10 VDC)                   See Guideline A in Table 2.
 (Outputs)                           10 VDC maximum output voltage
                                     10 mA maximum output current
                                     Requires an external load of 1,000 ohm or more
                                   Binary Output 24 VAC Triac                                See Guideline C in Table 2.
                                   Connects OUT to OCOM when activated.
                                   External Power Source:
                                     30 VAC maximum voltage to load
                                     0.5 A maximum output current
                                     1.3 A at 25% duty cycle
                                     Maximum 6 cycles/hour with M9220-BGx-3
                                     40 mA minimum load current
                      OCOMn        Analog Output Signal Common: All Configurable             Same as (Configurable)
                                   Outputs defined as Analog Outputs share a common,         OUTn.
                                   which is isolated from all other commons except the
                                   Binary Input common.
                                   Binary Output Signal Common: All Configurable
                                   Outputs (COs) defined as Binary Outputs are isolated
                                   from all other commons, including other CO commons.

1.   See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.

8      FEC16 Extended Temperature Field Equipment Controller Installation Instructions
Table 2 defines cable length guidelines for the various
wire sizes that may be used for input and output wiring.
Table 2: Cable Length Guidelines for Recommended Wire Sizes
 Guideline     Wire Size/Gauge and Type                  Maximum Cable Length            Assumptions
                                                         and Type
 A             1.5 mm2 (18 AWG) stranded copper          457 m (1,500 ft) twisted wire   100 mV maximum voltage drop
                                                                                         Depending on the cable length and
               0.8 mm (20 AWG) stranded copper           297 m (975 ft) twisted wire
                                                                                         the connected input or output device,
                                                         183 m (600 ft) twisted wire     you may have to define an offset in
               0.6 mm (22 AWG) stranded copper
                                                                                         the setup software for the input or
               N/A (24 AWG) stranded copper              107 m (350 ft) twisted wire     output point.
 B                    2
               1.5 mm (18 AWG) stranded copper           229 m (750 ft) twisted wire     100 mV maximum voltage drop
                                                                                         Depending on the cable length and
               0.8 mm (20 AWG) stranded copper           137 m (450 ft) twisted wire
                                                                                         the connected input or output device,
                                                         91 m (300 ft) twisted wire      you may have to define an offset in
               0.6 mm (22 AWG) stranded copper
                                                                                         the setup software for the input or
               N/A (24 AWG) stranded copper              61 m (200 ft) twisted wire      output point.
 C             See Figure 8 to select wire size/gauge.   See Figure 8 to determine       N/A
               Use stranded copper wire.                 cable length. Use twisted
                                                         wire cable.

Maximum Cable Length versus Load Current
Use Figure 8 to estimate the maximum cable length
relative to the wire size and the load current (in mA)
when wiring inputs and outputs.

                            Figure 8: Maximum Wire Length by Current and Wire Size

FEC16 Extended Temperature Field Equipment Controller Installation Instructions                                                  9
FC and SA Bus and Supply Power Wiring                            •    Run all low-voltage wiring and cables separate
Guidelines                                                            from high-voltage wiring.
Table 3 provides information about the functions,                •    All FC and SA Bus cables, regardless of wire size,
ratings, and requirements for the FEC communication                   should be twisted, insulated, stranded copper wire.
bus and supply power terminals; and provides
guidelines for wire sizes, cable types, and cable                •    Shielded cable is strongly recommended for all FC
lengths when wiring the FEC communication buses                       and SA Bus cables.
and supply power.                                                •    Refer to the MS/TP Communications Bus
In addition to the guidelines in Table 3, observe these               Technical Bulletin (LIT-12011034) for detailed
guidelines when wiring the SA/FC Buses and supply                     information regarding wire size and cable length
power:                                                                requirements for the FC and SA buses.

Table 3: Communication Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and
         Cables
 Terminal          Terminal   Function, Electrical Ratings/Requirements                 Recommended Cable Type1
 Block/Port        Labels
 Label
 FC BUS2           +          FC Bus Communications                                     0.6 mm (22 AWG) stranded, 3-wire
                   -                                                                    twisted, shielded cable
                                                                                        recommended
                   COM        Signal Reference (Common) for bus communications
                   SHLD       Isolated terminal (optional shield drain connection)
 FC BUS2                      RJ-12 6-Position Modular Connector provides:              Wireless Commissioning
 (Port)                         FC Bus Communications                                   Converter retractable cable or
                                FC Bus Signal Reference and 15 VDC Common               24 AWG 3-pair CAT 3 Cable
                                15 VDC Power for Wireless Commissioning                 <30.5 m (100 ft)
                                Converter or ZFR1811 Wireless Router.
 SA BUS2           +          SA Bus Communications                                     0.6 mm (22 AWG) stranded, 4-wire
                   -                                                                    (2 twisted-pairs), shielded cable
                                                                                        recommended
                   COM        SA Bus Signal Reference and 15 VDC Common
                                                                                        Note: The + and - wires are one
                   SA PWR     15 VDC Supply Power for Devices on the SA Bus             twisted pair and the COM and
                              (Maximum total current draw for SA Bus is 240 mA.)        SA PWR are the second twisted
                                                                                        pair of wires.
 SENSOR2                      RJ-12 6-Position Modular Connector provides:              24 AWG 3-pair CAT 3 Cable
 (SA Bus Port)                  SA Bus Communications                                   <30.5 m (100 ft)
                                SA Bus Signal Reference and 15 VDC Common
                                15 VDC Power for devices on the SA Bus and
                                Wireless Commissioning Converter.
 24~               HOT        24 VAC Power Supply - Hot                                 0.8 mm to 1.5 mm2
                              Supplies 20-30 VAC (Nominal 24 VAC)                       (20 to 16 AWG) 2-wire
                   COM        24 VAC Power Supply Common (Isolated from all other
                              Common terminals on controller)

1.   See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.
2.   The SA Bus and FC Bus wiring recommendations in this table are for MS/TP bus communications at 38.4k baud. For more
     information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).

10        FEC16 Extended Temperature Field Equipment Controller Installation Instructions
Setup and Adjustments                                            Set the highest number switch that is less than or
                                                                 equal to the intended device address to ON. Then
Setting the Device Address                                       continue setting lower numbered switches until the
Metasys field controllers are master devices on                  total equals the intended address. For example, if
BACnet MS/TP (SA or FC) buses. Before operating                  the intended device address is 21, set switch 16 to
field controllers on a bus, you must set a valid and             ON first, then set switch 4 ON, followed by switch 1
unique device address for each controller on the bus.            (16+4+1= 21). See Figure 9.
You set a field controller's device address by setting the   3. Set switch 128 to ON only for controllers on a
positions of the switches on the Device Address DIP             ZFR1800 Series Wireless Field Bus application.
switch block at the top of the controller (Figure 3).           For all hard-wired SA and FC Bus applications,
Device addresses 4 through 127 are the valid                    ensure that switch 128 is set to off.
addresses for these controllers.
                                                                 Note: Do not connect a field controller with switch
The DIP switch block (Figure 9) has eight switches               128 set to ON to an active (hard-wired) SA or FC
numbered 128, 64, 32, 16, 8, 4, 2, and 1. Switches 64            Bus. When a controller with switch 128 set to ON
through 1 are device address switches. Switch 128 is a           and a device address from 4 to 127 is connected to
mode switch that enables a field controller to operate           a wired field bus, the entire field bus is rendered
on a ZFR1800 Series Wireless Field Bus. Switch 128               inoperable until the controller is disconnected or
must be set to off for all hard-wired SA and FC Bus              switch 128 is set to off.
applications. Set switch 128 to ON for wireless FC Bus
                                                                 Refer to the ZFR1800 Series Wireless Field Bus
applications only.
                                                                 System Technical Bulletin (LIT-12011295) for more
                                                                 information on device addresses in wireless
                                                                 applications.
                                                             4. Set a unique and sequential device address for
                                                                each of the field controllers connected on the SA or
                                                                FC Bus starting with device address 4.
   Figure 9: Device Address Switches Set to 21                   To ensure the best bus performance, set
                                                                 sequential device addresses with no gaps in the
                                                                 device address range (4, 5, 6, 7, 8, 9, and so on).
Note: Metasys field controllers ship with switch 128             The field controllers do not need to be physically
ON and the remaining address switches off rendering              connected on the bus in their numerical device
the controllers wired subordinate devices, which do              address order.
not operate on MS/TP buses, but do not interfere with
bus operation. Set a valid and unique device address         5. Write each field controller's device address on the
on the field controller before applying power to the            white label below the DIP switch block on the
controller on the bus.                                          controller's cover.

To set the device addresses on Metasys field                 Refer to the MS/TP Communications Bus Technical
controllers:                                                 Bulletin (LIT-12011034) for more information on field
                                                             controller device addresses and how to set them on
1. Set all of the switches on the field controller’s         MS/TP buses.
   device address DIP switch block (128 through 1) to
   off.                                                      Table 4 shows and describes the valid FC Bus and
                                                             SA Bus devices addresses for Johnson Controls®
2. Set one or more of the seven address switches (64         MS/TP communications bus applications.
   through 1) to ON, so that the sum of the switch
   numbers set to ON equals the intended device
   address. See Table 4 for valid field controller
   addresses.

FEC16 Extended Temperature Field Equipment Controller Installation Instructions                                      11
Table 4: SA/FC Bus Device Address Descriptions                  Replace the cover by placing it squarely over the base,
 Device      Address Description                                and then gently and evenly push the cover on to the
 Address                                                        latches until they snap into the latched position.
 0           Reserved for FC Bus Supervisory Controller
 (Switch     (not valid for field controllers).
 128 Off)
 1 to 3      Reserved for peripheral devices (not valid for
 (Switch     field controllers).
 128 Off)
 4 to 127    Valid for MS/TP Master field controllers on a
 (Switch     hard-wired SA Bus or FC Bus.
 128 Off)
 0 to 3      Reserved addresses for wired subordinate
 (Switch     devices (not valid for field controllers).
 128 ON)     Note:Metasys controllers ship with 128 ON
             and the remaining address switches off,
             rendering the controllers wired subordinate
             devices, which do not operate on Metasys field           Figure 10: FEC16 with Cover Removed
             buses.                                                 Showing Jumper and EOL Switch Positions
 4 to 127     Valid for MS/TP Master field controllers on
 (Switch      wireless FC Buses only.
 128 ON)      Note: Do not connect a Metasys controller         Setting the EOL Switch
              with these device addresses to an active
              wired SA or FC Bus. When a controller with        Each field controller has an End-of-Line (EOL) switch,
              one of these device address is connected to       which, when set to ON/up, sets the field controller as a
              a wired field bus, the field bus is rendered      terminating device on the bus. See Figure 3 or
              inoperable until the controller is disconnected   Figure 10 for the EOL switch location on the field
              or switch 128 is set to off.
                                                                controller. The default EOL switch position is off/down.

Removing the FEC Housing Cover

 IMPORTANT: Disconnect all power sources to the
 controller before removing cover and changing the
 position of any jumper or the EOL switch on the                          Figure 11: EOL Switch Positions
 controller. Failure to disconnect power before
 changing a jumper or EOL switch position can result
                                                                To set the EOL switch on a field controller:
 in damage to the controller and void any warranties.
                                                                1. Determine the physical location of the field
 IMPORTANT: Electrostatic discharge can damage                     controller on the SA or FC Bus.
 controller components. Use proper electrostatic                2. Determine if the field controller must be set as a
 discharge precautions during installation, setup, and             terminating device on the bus.
 servicing to avoid damaging the controller.
                                                                    Note: The EOL termination rules for SA Buses
The controller cover is held in place by four plastic               and FC Buses are different. Refer to the
latches that extend from the base and snap into slots               MS/TP Communications Bus Technical Bulletin,
on the inside of the housing cover. To remove the                   (LIT-12011034) for detailed information regarding
controller cover:                                                   EOL termination rules and EOL switch settings on
                                                                    SA and FC Buses.
1. Place your fingernails under the two cover lift tabs
   on the sides of the housing cover (Figure 3) and             3. If the field controller is a terminating device on the
   gently pry the top of the cover away from the base              SA Bus or FC Bus, set the EOL switch to ON. If the
   to release the cover from the two upper latches.                field controller is not a terminating device on the
                                                                   bus, set the EOL switch to off.
2. Pivot the top of the cover further to release it from
   the lower two latches.                                       When a field controller is connected to power with its
                                                                EOL switch set to ON, the amber EOL Light-Emitting
                                                                Diode (LED) on the controller cover is lit.

12    FEC16 Extended Temperature Field Equipment Controller Installation Instructions
Setting the Input and Output Jumpers                      Universal Input Current Loop Jumpers
Binary Output Source Power Selection Jumpers              The Universal Input (UI) current loop fail-safe jumpers
                                                          are on the circuit board under the housing cover near
            CAUTION: Risk of Electric Shock.              the UI terminals (Figure 10). When a UI is defined (in
            Disconnect supply power to the FEC16          the system software) as a 4-20 mA analog input and
    !       controller before attempting to adjust the    the UI’s current loop jumper is in the (default) Disabled
                                                          position (Figure 13), the 4-20 mA current loop circuit
            Binary Output Source Power Selection
            Jumpers. Failure to disconnect the            opens whenever power to the FEC is interrupted or off.
            supply power may result in electric shock.    Setting the current loop jumper to the Enabled position
            Mise En Garde: Risque de décharge             (Figure 13) connects an internal 100 ohm resistor
            électrique: Débrancher l'alimentation de      across the UI terminals, which maintains the 4-20 mA
            l'controller avant tout réglage du Binary     current loop circuit even when power to the FEC is
            Output Source Power Selection Jumpers.        interrupted or off.
            Le non-respect de cette précaution
            risque de provoquer une décharge               IMPORTANT: Current Loop jumpers must be in the
            électrique.                                    (default) Disabled position for all UIs that are not set
                                                           up to operate as 4-20 mA analog inputs.
 IMPORTANT: Do not connect an external power
 source to a Binary Output (BO) when the BO power
 source jumper is in the internal power (INT) position.
 Connecting external power to a BO that sources
 internal power can damage the controller and void
 any warranties.

The BO source power selection jumpers determine
whether a BO provides internal power (sourced from               Figure 13: Current Loop Jumper Positions
the FEC) to the output load (INT position) or requires
an external power source (EXT position) for the output    Table 5 identifies the current loop jumpers associated
load. Figure 12 shows an example of an FEC16              with each UI on the FEC16 controller.
controller BOs and the associated power selection
                                                          Table 5: FEC16 UI Inputs and Jumper Labels
jumpers to the right of the BOs terminal block.
                                                           Universal Input        Jumper Label on Circuit
                                                           Label                  Board
                                                           IN1                    J74
                                                           IN2                    J73

                                                          Commissioning
                                                          Commissi

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