| Вид документа | Технічний документ |
|---|---|
| Виробник | JCI |
| Код документа | Communication |
| Сторінок | 120 |
| Мова документа | англійська |
| Розмір файлу | 6.9 МБ |
Текст документа
Variable Speed Drive Series III Effective September 2018
Communication manual
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions, and safety notations in this document are based on manufacturer’s
experience and judgment and may not cover all contingencies. If further information is required, a sales representative
should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate manufacturer selling policies or other contractual agreement between manufacturer and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN
ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF THE
MANUFACTURER. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT
BETWEEN THE PARTIES.
In no event will the manufacturer be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability, or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not
limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses
in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of
the information, recommendations, and descriptions contained herein. The information contained in this manual is subject
to change without notice.
Cover Photo: Johnson Controls Variable Speed Drive Series III
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
Support services
Support
The goal of Johnson Controls is to ensure your greatest
possible satisfaction with the operation of our products.
We are dedicated to providing fast, friendly, and accurate
assistance. That is why we offer you so many ways to get
the support you need. Whether it is by phone, fax, or email,
you can access Johnson Controls’ support information
24 hours a day, seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing,
availability, ordering, expediting, and repairs.
Website
Use the Johnson Controls website to find product
information.
Website address
www.johnsoncontrols.com –> HVAC Controls –> Variable
Speed Drives
Johnson Controls product sales operation/
technical support
Call Local Service Center Representative.
If Representative is unknown, call 1-800-482-2778 and ask
for a local service representative for programming support.
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com i
Variable Speed Drive Series III
Contents
SAFETY
Before commencing the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Definitions and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Motor and equipment safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
VARIABLE SPEED DRIVE SERIES III OVERVIEW
How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Receiving and inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Real time clock battery activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rating label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
OPTION CARD SLOTS
Installing Variable Speed Drive Series III option board . . . . . . . . . . . . . . . . . . . . . . . . .4
Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
EMC directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Control cable grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MODBUS RTU ON-BOARD COMMUNICATIONS
Modbus RTU specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Modbus communication standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
MODBUS TCP ON-BOARD COMMUNICATIONS
Modbus/TCP specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hardware specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Modbus communication standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
BACNET MS/TP—ON-BOARD COMMUNICATION
BACnet MS/TP connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
BACnet MS/TP parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
BACnet overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
PROFIBUS-DP EXTERNAL COMMUNICATION CARDS
Hardware specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
PROFIBUS cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
PROFIBUS overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
ii VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
Contents, continued
BACNET/IP ON-BOARD COMMUNICATION—
VARIABLE SPEED DRIVE SERIES III
Prepare to use BACnet/IP through RJ45 port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
APPENDIX A—PARAMETER ID LIST
Parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
APPENDIX B—PROCESS DATA VALUES
Process data OUT (subordinate master). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Process data IN (master subordinate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
APPENDIX C—FAULT CODES
Fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
APPENDIX D—VARIABLE SPEED DRIVE SERIES III RECOMMENDED
SECURE HARDENING GUIDELINES
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com iii
Variable Speed Drive Series III
List of Figures
Figure 1. RTC battery connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Figure 2. Rating label (VS3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Figure 3. Variable Speed Drive Series III control board . . . . . . . . . . . . . . . . . . . . . . . .3
Figure 4. Variable Speed Drive Series III control board location . . . . . . . . . . . . . . . . . .3
Figure 5. Control cable grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 6. Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Figure 7. Terminal wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 8. Termination resistor and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 9. VS3 keypad navigation to RS-485 menu . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Figure 10. The basic structure of a modbus frame . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 11. Module and network status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 12. CAT-5e cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Figure 13. VS3 keypad navigation to ethernet comm settings . . . . . . . . . . . . . . . . . .18
Figure 14. VS3 Static IP mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 15. VS3 Static IP address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 16. Principal example diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Figure 17. Stripping the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 18. RS-485 Cable strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 19. Drive terminals (BACnet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 20. Serial ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 21. RS-485 Bus termination setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 22. BACnet bus termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 23. VS3 BACnet MSTP parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 24. Fault tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 25. Com1 PROFIBUS card layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Figure 26. Com1 PROFIBUS DB9 adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 27. PROFIBUS parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Figure 28. PROFIdrive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 29. Application class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Figure 30. General state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 31. Principle example diagram of BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Figure 32. CAT-5e cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Figure 33. VS3 keypad navigation to ethernet comm settings . . . . . . . . . . . . . . . . . .59
Figure 34. VS3 Static IP mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Figure 35. VS3 Static IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Figure 36. Fault tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Figure 37. VS3 BACnet MSTP parameter navigation. . . . . . . . . . . . . . . . . . . . . . . . . .71
Figure 38. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Figure 39. Terminal wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Figure 40. Termination resistor and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
iv VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
List of Tables
Table 1. Common abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Table 2. Wire sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Table 3. Control wiring requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Table 4. Variable Speed Drive Series III—option boards . . . . . . . . . . . . . . . . . . . . . . . .5
Table 5. Variable Speed Drive Series III protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Table 6. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Table 7. Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Table 8. Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Table 9. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 10. Request to read coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 11. Request to read discrete inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 12. Request to read holding registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 13. Request to read input registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Table 14. Request to read exception status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 15. Read diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 16. Request to write single coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 17. Request to write single register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 18. Write coils 19–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 19. Request to write holding registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 20. Index table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Table 21. Process data subordinate master (max. 22 bytes) . . . . . . . . . . . . . . . . 12
Table 22. Process data master subordinate (max. 22 bytes) . . . . . . . . . . . . . 12
Table 23. Fieldbus basic input table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Table 24. FB control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Table 25. Fieldbus basic output table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Table 26. FB Status Word Bit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Table 27. FB general status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Table 28. Process data OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Table 29. Process data IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Table 30. Modbus/TCP technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Table 31. Ethernet LED description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Table 32. Module status LED description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Table 33. Network status LED description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Table 34. EtherNet/IP / Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Table 35. Request to read coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 36. Request to read discrete inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 37. Request to read holding registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 38. Request to read input registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 39. Request to read exception status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 40. Read diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com v
Variable Speed Drive Series III
List of Tables, continued
Table 41. Request to write single coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 42. Request to write single register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 43. Write coils 19–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 44. Write holding registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 45. Index table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 46. Process data subordinate master (max. 22 bytes) . . . . . . . . . . . . . . . 24
Table 47. Process data master subordinate (max. 22 bytes) . . . . . . . . . . . 24
Table 48. Fieldbus basic input table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Table 49. FB control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Table 50. Fieldbus basic output table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Table 51. FB status word bit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Table 52. FB general status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Table 53. Process data OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Table 54. Process data IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Table 55. BACnet MS/TP technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Table 56. BACnet MS/TP Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Table 57. Supported object types and properties summary . . . . . . . . . . . . . . . . . . . .32
Table 58. Binary value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Table 59. Analog value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Table 60. Analog Input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Table 61. Multi state object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Table 62. PROFIBUS technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 63. Line length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 64. PROFIBUS LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 65. Connector and pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Table 66. PROFIBUS cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Table 67. Recommended cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Table 68. PROFIBUS parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Table 69. Binary bits and corresponding outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Table 70. Bypass mode process data modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 71. Fieldbus basic output table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 72. Status word bit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 73. Application class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Table 74. PROFIdrive control word 1—STW1 message examples . . . . . . . . . . . . . . .48
Table 75. Control word (STW1) message examples. . . . . . . . . . . . . . . . . . . . . . . . . .50
Table 76. Application status word PROFIdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Table 77. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Table 78. PROFIBUS option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Table 79. Standard telegram 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Table 80. Words and Double Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
vi VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
List of Tables, continued
Table 81. Base mode parameter request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Table 82. Base model response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Table 83. Field coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Table 84. BACnet/IP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Table 85. EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Table 86. BACnet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Table 87. BACnet/IP parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Table 88. Supported object types and properties summary. . . . . . . . . . . . . . . . . . . .65
Table 89. Binary value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Table 90. Analog value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Table 91. Analog input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Table 92. Multi state object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Table 93. SA Bus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Table 94. SA bus menu parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Table 95. SA Bus parameter descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Table 96. Object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Table 97. VS3 Parameter ID list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Table 98. Process data OUT (subordinate master) . . . . . . . . . . . . . . . . . . . . . .93
Table 99. Process data IN (master subordinate for all applications . . . 93
Table 100. Fault code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Table 101. Variable Speed Drive Series III—secure configuration guidelines . . . . . . .97
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com vii
Variable Speed Drive Series III
Safety
WARNING!
DANGEROUS ELECTRICAL VOLTAGE!
Before commencing the installation • Wherever faults in the automation system may cause
injury or material damage, external measures must be
• Disconnect the power supply of the device implemented to ensure a safe operating state in the event
of a fault or malfunction (for example, by means of separate
• Ensure that devices cannot be accidentally restarted
limit switches, mechanical interlocks, and so on)
• Verify isolation from the supply • Depending on their degree of protection, adjustable
• Earth and short circuit the device frequency drives may contain live bright metal parts,
moving or rotating components, or hot surfaces during
• Cover or enclose any adjacent live components and immediately after operation
• Only suitably qualified personnel in accordance with • Removal of the required covers, improper installation,
EN 50110-1/-2 (VDE 0105 Part 100) may work on this or incorrect operation of motor or adjustable frequency
device/system drive may cause the failure of the device and may lead to
• Before installation and before touching the device ensure serious injury or damage
that you are free of electrostatic charge • The applicable national accident prevention and safety
• The functional earth (FE, PES) must be connected to regulations apply to all work carried out on live adjustable
the protective earth (PE) or the potential equalization. frequency drives
The system installer is responsible for implementing • The electrical installation must be carried out in
this connection accordance with the relevant regulations (for example,
• Connecting cables and signal lines should be installed so with regard to cable cross sections, fuses, PE)
that inductive or capacitive interference does not impair • Transport, installation, commissioning, and maintenance
the automation functions work must be carried out only by qualified personnel
• Install automation devices and related operating elements (IEC 60364, HD 384 and national occupational
in such a way that they are well protected against safety regulations)
unintentional operation • Installations containing adjustable frequency drives must
• Suitable safety hardware and software measures should be provided with additional monitoring and protective
be implemented for the I/O interface so that an open devices in accordance with the applicable safety
circuit on the signal side does not result in undefined regulations. Modifications to the variable frequency drives
states in the automation devices using the operating software are permitted
• Ensure a reliable electrical isolation of the extra-low • All covers and doors must be kept closed during operation
voltage of the 24V supply. Only use power supply units • To reduce hazards for people or equipment, the user must
complying with IEC 60364-4-41 (VDE 0100 Part 410) or include in the machine design measures that restrict the
HD384.4.41 S2 consequences of a malfunction or failure of the drive
• Deviations of the input voltage from the rated value must (increased motor speed or sudden standstill of motor).
not exceed the tolerance limits given in the specifications, These measures include:
otherwise this may cause malfunction and dangerous • Other independent devices for monitoring safety-related
operation variables (speed, travel, end positions, and so on)
• Emergency stop devices complying with IEC/EN 60204-1 • Electrical or non-electrical system-wide measures
must be effective in all operating modes of the automation (electrical or mechanical interlocks)
devices. Unlatching the emergency-stop devices must not
cause a restart • Never touch live parts or cable connections of
the adjustable frequency drive after it has been
• Devices that are designed for mounting in housings or disconnected from the power supply. Due to the charge
control cabinets must only be operated and controlled in the capacitors, these parts may still be live after
after they have been installed and with the housing disconnection. Fit appropriate warning signs
closed. Desktop or portable units must only be operated
and controlled in enclosed housings
• Measures should be taken to ensure the proper restart of
programs interrupted after a voltage DIP or failure.
This should not cause dangerous operating states even for
a short time. If necessary, emergency-stop devices should
be implemented
viii VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
Read this manual thoroughly and make sure you understand
the procedures before you attempt to install, set up,
WARNING
operate or carry out any maintenance work on this variable The components in the drive’s power section remain
frequency drive. energized after the supply voltage has been switched off.
After disconnecting the supply, wait at least five minutes
before removing the cover to allow the intermediate
Definitions and symbols circuit capacitors to discharge.
Pay attention to hazard warnings!
WARNING
This symbol indicates high voltage. It calls your attention
to items or operations that could be dangerous to you DANGER
and other persons operating this equipment. Read the 5 MIN
message and follow the instructions carefully.
WARNING
Electric shock hazard—risk of injuries! Carry out wiring
This symbol is the “Safety Alert Symbol.” It occurs with work only if the unit is de-energized.
either of two signal words: CAUTION or WARNING, as
described below.
WARNING
WARNING Do not perform any modifications on the AC drive when
it is connected to mains.
Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
Warnings and cautions
CAUTION
Indicates a potentially hazardous situation which, if not WARNING
avoided, can result in minor to moderate injury, or serious Be sure to ground the unit following the instructions in
damage to the product. The situation described in the this manual. Ungrounded units may cause electric shock
CAUTION may, if not avoided, lead to serious results. and/or fire.
Important safety measures are described in CAUTION
(as well as WARNING).
WARNING
This equipment should only be installed, adjusted, and
Hazardous high voltage serviced by qualified electrical maintenance personnel
familiar with the construction and operation of this
WARNING type of equipment and the hazards involved. Failure
to observe this precaution could result in death or
Motor control equipment and electronic controllers are severe injury.
connected to hazardous line voltages. When servicing
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above WARNING
line potential. Extreme care should be taken to protect Components within the drive are live when it is
against shock. connected to power. Contact with this voltage
• Stand on an insulating pad and make it a habit to use is extremely dangerous and may cause death or
only one hand when checking components severe injury.
• Always work with another person in case an WARNING
emergency occurs
Line terminals (L1, L2, L3), motor terminals (U, V, W)
• Disconnect power before checking controllers or and the DC link/brake resistor terminals (DC–, DC+/
performing maintenance R+, R–) are live when the drive is connected to power,
• Be sure equipment is properly earthed even if the motor is not running. Contact with this
voltage is extremely dangerous and may cause death or
• Wear safety glasses whenever working on electronic severe injury.
controllers or rotating machinery
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com ix
Variable Speed Drive Series III
WARNING WARNING
Even though the control I/O-terminals are isolated from The opening of the branch-circuit protective device may
line voltage, the relay outputs and other I/O-terminals be an indication that a fault current has been interrupted.
may have dangerous voltage present even when the To reduce the risk of fire or electric shock, current-
drive is disconnected from power. Contact with this carrying parts and other components of the controller
voltage is extremely dangerous and may cause death or should be examined and replaced if damaged. If burnout
severe injury. of the current element of an overload relay occurs, the
complete overload relay must be replaced.
WARNING
WARNING
This equipment has a large capacitive leakage current
during operation, which can cause enclosure parts to be Operation of this equipment requires detailed
above ground potential. Proper grounding, as described installation and operation instructions provided in the
in this manual, is required. Failure to observe this Installation/Operation manual intended for use with this
precaution could result in death or severe injury. product.
WARNING WARNING
Before applying power to this drive, make sure that Before servicing the drive:
the front and cable covers are closed and fastened to
prevent exposure to potential electrical fault conditions. • Disconnect all power to the drive, including external
Failure to observe this precaution could result in death control power that may be present
or severe injury. • Place a “DO NOT TURN ON” label on the disconnect
device
WARNING • Lock the disconnect device in the open position
An upstream disconnect/protective device must be
provided as required by the National Electric Code® Failure to follow these instructions will result in death or
(NEC®). Failure to follow this precaution may result in serious injury.
death or severe injury.
WARNING
WARNING The drive outputs (U, V, W) must not be connected to the
This drive can cause a DC current in the protective input voltage or the utility line power as severe damage
earthing conductor. Where a residual current-operated to the device may occur and there may be a risk of fire.
protective (RCD) or monitoring (RCM) device is used for
protection in case of direct or indirect contact, only an WARNING
RCD or RCM of Type B is allowed on the supply side of
this product. The heat sink and/or outer enclosure may reach a high
temperature.
WARNING Pay attention to hazard warnings!
Carry out wiring work only after the drive has been
correctly mounted and secured.
WARNING Hot Surface—Risk of Burn. DO NOT TOUCH!
Before opening the drive covers:
CAUTION
• Disconnect all power to the drive, including external
control power that may be present Any electrical or mechanical modification to this drive
• Wait a minimum of five minutes after all the lights
without prior written consent of manufacturer will void all
on the keypad are off. This allows time for the DC bus warranties and may result in a safety hazard in addition and
capacitors to discharge voiding of the UL® listing.
• A hazard voltage may still remain in the DC bus
capacitors even if the power has been turned off. CAUTION
Confirm that the capacitors have fully discharged by Install this drive on flame-resistant material such as a steel
measuring their voltage using a multimeter set to plate to reduce the risk of fire.
measure the DC voltage
Failure to follow these precautions may cause death or
severe injury.
x VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
CAUTION CAUTION
Install this drive on a perpendicular surface that is able Debounced inputs may not be used in the safety circuit
to support the weight of the drive and is not subject to diagram. If you are connecting multiple motors on one
vibration, to lessen the risk of the drive falling and being drive, you must design the contactors for the individual
damaged and/or causing personal injury. motors according to utilization category AC-3.
Selecting the motor contactor is done according to the
CAUTION rated operational current of the motor to be connected.
Prevent foreign material such as wire clippings or metal
shavings from entering the drive enclosure, as this may CAUTION
cause arcing damage and fire.
Debounced inputs may not be used in the safety circuit
diagram. A changeover between the drive and the input
CAUTION supply must take place in a voltage-free state.
Install this drive in a well-ventilated room that is not subject
to temperature extremes, high humidity, or condensation, CAUTION
and avoid locations that are directly exposed to sunlight, or
have high concentrations of dust, corrosive gas, explosive Debounced inputs may not be used in the safety circuit
gas, inflammable gas, grinding fluid mist, etc. Improper diagram. Fire hazard!
installation may result in a fire hazard.
Only use cables, protective switches, and contactors that
feature the indicated permissible nominal current value.
CAUTION
When selecting the cable cross-section, take the voltage CAUTION
drop under load conditions into account. The consideration
Before connecting the drive to AC mains make sure that the
of other standards is the responsibility of the user.
EMC protection class settings of the drive are appropriately
The user is responsible for compliance with all international made according to instructions in this manual.
and national electrical standards in force concerning • If the drive is to be used in a floating distribution
protective grounding of all equipment.
network, remove screws at MOV and EMC
CAUTION • Disconnect the internal EMC filter when installing the
drive on an IT system (an ungrounded power system or a
The specified minimum PE conductor cross-sections in this high-resistance-grounded [over 30 ohm] power system),
manual must be maintained. otherwise the system will be connected to ground
potential through the EMC filter capacitors. This may
Touch current in this equipment exceeds 3.5 mA (AC). cause danger, or damage the drive
The minimum size of the protective earthing conductor
shall comply with the requirements of EN 61800-5-1 and/or • Disconnect the internal EMC filter when installing the
the local safety regulations. drive on a corner grounded TN system, otherwise the
drive will be damaged
CAUTION Note: When the internal EMC filter is disconnected, the
Touch currents in this frequency inverter are greater than drive might be not EMC compatible.
3.5 mA (AC). According to product standard IEC/EN 61800- • Do not attempt to install or remove the MOV or EMC
5-1, an additional equipment grounding conductor of the screws while power is applied to the drive’s input
same cross-sectional area as the original protective earthing terminals.
conductor must be connected, or the cross-section of the
equipment grounding conductor must be at least 10 mm2 Cu.
Drive requires that only copper conductor should be used.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram. Residual current circuit breakers (RCD) are only
to be installed between the AC power supply network and
the drive.
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com xi
Variable Speed Drive Series III
Motor and equipment safety CAUTION
CAUTION Make sure that the drive output terminals (U, V, W) are not
connected to the utility line power as severe damage to the
Do not perform any meggar or voltage withstand tests on drive may occur.
any part of the drive or its components. Improper testing
may result in damage. CAUTION
CAUTION When the control terminals of two or more drive units are
connected in parallel, the auxiliary voltage for these control
Prior to any tests or measurements of the motor or the connections must be taken from a single source which can
motor cable, disconnect the motor cable at the drive output either be one of the units or an external supply.
terminals (U, V, W) to avoid damaging the drive during motor
or cable testing. CAUTION
CAUTION The drive will start up automatically after an input voltage
interruption if the external run command is on.
Do not touch any components on the circuit boards. Static
voltage discharge may damage the components. CAUTION
CAUTION Do not control the motor with the disconnecting device
(disconnecting means); instead, use the control panel start
Before starting the motor, check that the motor is mounted and stop keys and, or commands via the I/O board of the
properly and aligned with the driven equipment. Ensure that drive. The maximum allowed number of charging cycles of
starting the motor will not cause personal injury or damage the DC capacitors (i.e. power-ups by applying power) is five
equipment connected to the motor. in ten minutes.
CAUTION CAUTION
Set the maximum motor speed (frequency) in the drive Improper drive operation:
according to the requirements of the motor and the
equipment connected to it. Incorrect maximum frequency • If the drive is not turned on for a long period, the
settings can cause motor or equipment damage and performance of its electrolytic capacitors will be reduced
personal injury. • If it is stopped for a prolonged period, turn the drive on
at least every six months for at least 5 hours to restore
CAUTION the performance of the capacitors, and then check
its operation. It is recommended that the drive is not
Before reversing the motor rotation direction, ensure that connected directly to the line voltage. The voltage should
this will not cause personal injury or equipment damage. be increased gradually using an adjustable AC source
CAUTION Failure to follow these instructions can result in injury
and/or equipment damage.
Make sure that no power correction capacitors are
connected to the drive output or the motor terminals to
prevent drive malfunction and potential damage.
xii VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com
Variable Speed Drive Series III
Sécurité
AVERTISSEMENT !
TENSION ÉLECTRIQUE DANGEREUSE !
Avant de commencer l’installation • Les dispositifs conçus pour un montage dans des boîtiers
ou armoires de commande ne doivent être utilisés et
• Débrancher l’alimentation de l’appareil contrôlés qu’après avoir été installés et avec le boîtier
fermé. Les unités de bureau ou portatives ne doivent être
• S’assurer que les dispositifs ne peuvent pas être
utilisées et contrôlées que dans leurs boîtiers fermés
accidentellement redémarrés
• Des mesures doivent être prises pour assurer un bon
• Vérifier l’isolement de l’alimentation
redémarrage des programmes interrompus après une
• Mettre l’appareil à la terre et le protéger contre les chute ou une panne de tension. Ceci ne doit pas causer
courts-circuits des états de fonctionnement dangereux, même pour un
court laps de temps. Si nécessaire, des dispositifs d’arrêt
• Couvrir ou enfermer tout composant sous tension d’urgence doivent être utilisés
adjacent
• Quand des défaillances du système d’automatisation
• Seul le personnel qualifié conformément à la norme EN peuvent entraîner des blessures ou des dommages
50110-1/-2 (VDE 0105 Partie 100) peut travailler sur cet matériels, des mesures externes doivent être appliquées
appareil/ce système pour assurer un état de fonctionnement sans danger en
• Avant l’installation et avant de toucher l’appareil, s’assurer cas de panne ou de mauvais fonctionnement (par exemple
de ne porter aucune charge électrostatique au moyen de disjoncteurs séparés, de verrouillages
mécaniques, etc.)
• La terre fonctionnelle (FE, PSE) doit être raccordée à la
terre de protection (PE) ou la compensation de potentiel. • En fonction de leur degré de protection, les entraînements
L’installateur du système a la responsabilité d’assurer à fréquence variable peuvent contenir des pièces
cette connexion métalliques sous tension, des composants rotatifs ou
en mouvement et des surfaces brûlantes, pendant le
• Les câbles de connexion et les lignes de signal doivent fonctionnement et immédiatement après l’arrêt
être installés de façon à ce que les interférences
capacitives ou inductives ne compromettent pas les • Le retrait des protections requises, une installation
fonctions d’automatisation incorrecte ou un mauvais fonctionnement du moteur ou
de l’entraînement à fréquence variable peuvent causer la
• Installer les appareils d’automatisation et les éléments de défaillance de l’appareil et entraîner des blessures graves
fonctionnement associés de manière à ce qu’ils soient et des dommages importants
bien protégés contre tout fonctionnement accidentel
• La réglementation nationale applicable en matière de
• Des dispositifs de sécurité matériels et logiciels sécurité et de prévention des accidents s’applique à tous
appropriés doivent être utilisés en rapport avec l’interface les travaux effectués sur les entraînements à fréquence
des E/S afin qu’un circuit ouvert sur le côté signal variable sous tension
ne résulte pas en états indéfinis dans les dispositifs
d’automatisation • L’installation électrique doit être effectuée conformément
aux réglementations applicables (par exemple, en ce
• Assurer une isolation électrique fiable sur le côté tension qui concerne les sections transversales des câbles, les
extra basse de l’alimentation 24 V. Utiliser uniquement des fusibles, la mise à la terre de protection)
blocs d’alimentation conformes à la norme CEI 60364-4-41
(VDE 0100, partie 410) ou HD384.4.41 S2 • Le transport, l’installation, la mise en service et les travaux
de maintenance doivent être effectués uniquement par
• Les écarts entre la tension d’entrée et la tension nominale un personnel qualifié (IEC 60364, HD 384 et règles de
ne doivent pas dépasser les limites de tolérance indiquées sécurité du travail)
dans les spécifications, au risque de provoquer un mauvais
fonctionnement et une utilisation dangereuse du système • Les installations contenant des entraînements à
fréquence variable doivent être équipées de dispositifs
• Les dispositifs d’arrêt d’urgence conformes à la norme de surveillance et de protection, conformément aux
CEI/EN 60204-1 doivent être efficace dans tous les modes réglementations applicables en matière de sécurité. Les
de fonctionnement des dispositifs d’automatisation. Le modifications des entraînements à fréquence variable
déverrouillage des dispositifs d’arrêt d’urgence ne doit pas réalisées à l’aide du logiciel d’exploitation sont autorisées
entraîner un redémarrage
• Toutes les protections et les portes doivent être
maintenues fermées pendant le fonctionnement
VARIABLE SPEED DRIVE SERIES III LIT-12013000—September 2018 www.johnsoncontrols.com xiii
Variable Speed Drive Series III
• Pour réduire les risques d’accidents et de dommages
matériels, l’utilisateur doit inclure dans la conception de
Haute tension dangereuse
la machine des mesures limitant les conséquences de
panne ou de mauvais fonctionnement de l’entraînement AVERTISSEMENT
(augmentation de la vitesse ou arrêt soudain du moteur). L’équipement de contrôle du moteur et les contrôleurs
Ces mesures comprennent : électroniques sont branchés sur des tensions secteur
• Autres dispositifs indépendants de surveillance des dangereuses. Lors de l’entretien des entraînements
variables en rapport avec la sécurité (vitesse, voyages, et des contrôleurs électroniques, il peut y avoir des
positions d’extrémité, etc.) composants exposés avec des boîtiers ou des
protubérances au niveau du potentiel du réseau ou
• Mesures électriques ou non électriques appliquées à au-dessus. Toutes les précautions doivenПоказано початок документа. Повний текст — у PDF за посиланням вище.
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