# Monoblock — IBJ

> For sampling and injection processes

- Catalog code: ibj4_ibs3
- Model: IBJ
- Category: Pressure measurement › Valves and protective devices
- Product page: https://avigan.com.ua/wika/en/products/ibj4_ibs3
- Price: on request
- Supplier: AVIGAN (TOV VIKA Prylad), official WIKA partner in Ukraine

## Overview

The monoblock with probe for sampling and injection processes has been designed to meet the requirements of the process industry. It is especially well ...

## Applications

- Oil and gas industry, chemical and petrochemical industries, power plants and water/wastewater industries
- For gaseous and liquid, aggressive and highly viscous or contaminated media, also in aggressive environments
- Chemical dosing, gas dehydration, methanol injection, pipe corrosion prevention or water treatment
- Process media sampling for analysing systems (e.g. gas chromatographs, dew point analysers)

## Special features

- Increased safety with metal enclosed valve seats and double valve body seal
- High-quality machining guarantees smooth operation with low torque and low wear
- Leak-tested tightness in accordance with BS 6755 / ISO 5208 leakage rate A
- Customisable arrangement with ball and needle valves
- Customer-specific combination of valves and instruments (hook-up) on request

## Specifications

| Parameter | Value |
|---|---|
| model | IBS3, IBJ4 |
| product family | IBS3, IBJ4 |
| short description | Monoblock for sampling and injection processes with double block and bleed function, designed for aggressive media in oil and gas, chemical and petrochemical industries. |
| subcategory | Block and bleed valve manifold |
| certifications | API 607; ISO 10497; EAC; NACE MR0175; ISO 15156; NORSOK M-630; BS 6755-2; CE; NACE; BS 6755; EN 10204 3.1 (optional) |
| ambient temp | -54 … 538 °C |
| ip rating | None |
| languages in datasheet | en |
| pressure ranges | 0 … 690 bar; 0 … 10000 psi |
| process connections | ½ NPT female; G½ female; G ½ female; Flange 1" … 2" / class 150 … class 2500, per ASME B16.5; 1" ... 2" flange, class 150 ... class 2500, ASME B16.5; ½NPT female; Flange 1" ... 2"/class 150...class 2500 |
| case material | Stainless steel 316/316L (1.4401/1.4404); Duplex F51 (1.4462); Super Duplex F55 (1.4501); Hastelloy C276 (2.4819); Monel 400 (2.4360); Carbon steel ASTM A350 LF2, class 2 |
| wetted parts material | Stainless steel 316/316L (1.4401/1.4404); Duplex F51 (1.4462); Super Duplex F55 (1.4501); Hastelloy C276 (2.4819); Monel 400 (2.4360); Carbon steel ASTM A350 LF2, class 2 |
| sealing material | PEEK; RTFE; Graphite; PTFE |
| process temp | -54 … 538 °C |

## Datasheet tables

| Monoblock, models IBS3 and IBJ4 | 2 |
|---|---|
| Standards used |  |
| Design | ■ EEMUA publication 182, specification for integral block-and-bleed valve manifolds ■ ASME B16.34, valves - flanged, threaded and welding end ■ ASME BPVC section VIII, rules for construction of pressure vessels division 1 ■ ASME B31.1, power piping ■ ASME B31.3, process piping ■ ISO 17292, metal ball valves for petroleum, petrochemical and allied industries ■ MSS SP-99, valves for measuring instruments ■ ASME B16.5, pipe flanges and flange fittings ■ ASME B1.20.1, pipe threads, general purpose (inch) |
| Tests | ■ API 598, valve inspection and testing ■ ISO 5208, pressure testing of metallic valves with leakage rate A ■ MSS SP-61, pressure testing of valves ■ DIN EN 12266-1, pressure tests, test procedures and acceptance criteria for industrial valves ■ API607/API6FA/ISO 10497 fire test for valves |
| Material requirements | ■ NACE MR0175 / ISO 15156, use in H₂S-containing environments in oil and gas production ■ NORSOK M-630, specification for use in pipelines (Norway) |
| Marking | ASME B16.34, valves - flanged, threaded and welding end |
| Pressure-temperature limits (for diagram, see page 5) | The limits for operating pressure and temperature depend on the sealing material |
| Function (for functional principle, see next page) | ■ Model IBS3 for sampling processes Double block and bleed (2 x shut off and 1 x vent) ■ Model IBJ4 for injection processes Double block and bleed with non-return valve (1 x non-return, 2 x shut off and 1 x vent) |
| Arrangement (for valve types, see next page) | The shut-off valve(s) and the vent valve can be defined individually as ball valve or needle valve. |
| Pressure inlet / outlet connection | ■ ½NPTfemale ■ G½female ■ Other connections on request |
| Process connection | ■ Flange 1" …2" / class 150 …class 2500, per ASME B16.5 ■ Other flanges on request |
| Sampling probe/injection quill | ½ " schedule 160, per ASME B36.10 Nominal pipe size:DN 15 (outer diameter x wall thickness 21.3 x 4.78 mm) Insertion length: 150 ... 500 mm.Versions with support collars on request. Pipe end: Cut under 45° |
| Surface roughness Ra of the sealing face | Following ASME B16.5 ■ RF: 3.2 ... 6.3 μm [125 ... 250 μin] (spiral surface) ■ RJ: 1.6 μm [63 μin] |
| Vent connection | ½NPTfemale or ¼NPTfemale, plug screw is included in delivery, though not pre-fitted. |

### Materials

| 1 | 2 |
|---|---|
| Wetted parts |  |
| Valve body | ■ Stainless steel 316/316L (1.4401/1.4404) ■ Duplex F51 (1.4462) ■ Super Duplex F55 (1.4501) ■ Hastelloy C276 (2.4819) ■ Monel 400 (2.4360) ■ Carbon steel ASTM A350 LF2, class 2 1) |
| Sampling probe/injection quill, valve fittings, ball, valve seats, valve stem, bonnet body, spindle tip | ■ Stainless steel 316/316L (1.4401/1.4404) ■ Duplex F51 (1.4462) ■ Super Duplex F55 (1.4501) ■ Hastelloy C276 (2.4819) ■ Monel 400 (2.4360) |
| Sealing | ■ PEEK (ball valve seat) ■ RTFE (ball valve seat) ■ Graphite (needle valve sealing packing) ■ PTFE (needle valve sealing packing) |
| Non-wetted parts |  |
| Handle, bonnet, valve spindle, locking plate, locking pin, prod- uct label, screws | Stainless steel |
| Handle grip | PVC |

| Specification | Ball valve | Needle valve |
|---|---|---|
| Design | ■ Antistatic design ■ Blow-out-safe valve stem ■ Self-relieving valve seats | ■ Non-rotating spindle tip ■ Blow-out-safe spindle tip ■ Back seat design ■ Metal-to-metal seat |
| Colour code | Blue: Shut off Red:Vent |  |
| Valve bore size | 10 mm[0.394 in] | 5 mm[0.197 in] |

| 1 | Sealing material | Max. permissible operating pressure in bar at temperature in °C | Max. permissible operating pressure in psi at temperature in °F |
|---|---|---|---|
| Ball valve seat | PEEK 1) | 690 bar at 38 °C | 10,000 psi at 100 °F |
|  | 276 bar at 250 °C | 4,000 psi at 480 °F |  |
| RTFE 2) | 210 bar at 38 °C | 3,000 psi at 100 °F |  |
|  | 138 bar at 204 °C | 2,000 psi at 400 °F |  |
| Needle valve sealing packing | Graphite | 420 bar at 38 °C | 6,000 psi at 100 °F |
|  | 209 bar at 538 °C | 3,030 psi at 1.000 °F |  |
| PTFE | 690 bar at 38 °C | 10,000 psi at 100 °F |  |
|  | 276 bar at 204 °C | 4,000 psi at 400 °F |  |

## Documents

- [ds_ac0926_en_co_9eb75c](https://avigan.com.ua/wika/docs/wika/ds_ac0926_en_co.pdf) — PDF, 1042 KB, en

## Configurator

This product has an interactive configurator on its product page.

```
IB A -SSA R1A-M W45-S1E-ZZSAZ-ZZ-NZZ
```