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Радарный уровнемер VEGAPULS 6X (двухпроводной, 4…20 мА/HART) — Технічний документ

Вид документаТехнічний документ
ВиробникVEGA
Код документаVEGAPULS-6X-5
Сторінок172
Мова документаросійська
Розмір файлу9.4 МБ

О чём документ

Официальное руководство по эксплуатации радарного датчика VEGAPULS 6X для непрерывного измерения уровня жидкостей и сыпучих продуктов. Документ охватывает монтаж, подключение к питанию, настройку, диагностику, обслуживание и замену модуля электроники. Предназначен для обученного квалифицированного персонала.

Ключевые характеристики

Параметр Значение
Тип прибора радарный уровнемер для непрерывного измерения уровня жидкостей и сыпучих материалов
Принцип измерения FMCW (частотно-модулированный непрерывный радар)
Выходной сигнал 4…20 мА/HART, двухпроводное подключение
Антенные системы пластиковая рупорная антенна; резьба с интегрированной антенной системой; фланец с герметизированной антенной системой; гигиенический штуцер; рупорная антенна; фланец с линзовой антенной
Резьбовые присоединения G¾, ¾ NPT, G1½, 1½ NPT
Степень защиты корпуса IP66/IP68 (1 бар); IP69 (специальные версии)
Корпуса пластик, алюминий, нержавеющая сталь (точное литьё), нержавеющая сталь электрополированная; одно- и двухкамерные
Настройка дисплей и модуль настройки, Bluetooth LE (смартфон/планшет iOS/Android, ПК Windows), VEGACONNECT + PACTware/DTM по сигнальному кабелю, Field Communicator 375/475
Кибербезопасность IEC 62443-4-2
Функциональная безопасность SIL-версия с Safety Manual
Минимальное расстояние до стенки резервуара ≥ 200 мм (7.87")
Температура хранения/транспортирования см. «Технические данные — Окружающие условия»
Влажность при хранении 20…85 %
Масса для подъёмных средств > 18 кг (39.68 lbs)

Что внутри документа

  • О документе: назначение, целевая группа, условные обозначения
  • Безопасность: уполномоченный персонал, правильное применение, режимы радиосигнала, требования NEC/CEC для США и Канады
  • Описание продукта: состав поставки, принцип действия FMCW, антенные системы, способы настройки, аксессуары (VEGADIS 81/82, PLICSMOBILE T81)
  • Монтаж: ориентация корпуса, поляризация, пятно облучения, установка на штуцерах, уплотнение к процессу, монтаж в изолированных ёмкостях
  • Подключение: схемы подключения для одно- и двухкамерных корпусов, версия IP66/IP68 (1 бар), фаза включения
  • Защита доступа и кибербезопасность: Bluetooth-код доступа, защита параметризации, IEC 62443-4-2
  • Функциональная безопасность (SIL): квалификация, концепция безопасности, первое включение, функциональный тест
  • Настройка: через дисплей и модуль настройки, смартфон/планшет, ПК/notebook, обзор меню
  • Диагностика и обслуживание: память событий, кривая эха, устранение неисправностей, замена электронного модуля, обновление ПО
  • Приложения: технические данные, размеры, сертификаты и допуски

Быстрый старт

  1. Идентифицировать датчик: отсканировать QR-код на заводской табличке, проверить данные.
  2. Смонтировать датчик: не ближе 200 мм от стенки ёмкости, вне потока загрузки среды.
  3. Подключить питание по схеме: клемма 1 (+), клемма 2 (−), выход 4…20 мА.
  4. Выбрать инструмент настройки: дисплей и модуль настройки или приложение VEGA Tools.
  5. Параметрировать: тип среды, применение, высота ёмкости, калибровка min/max, режим радиосигнала страны.
  6. Проверить измеренное значение по индикации и выходному сигналу.

Частые вопросы

На каком принципе работает VEGAPULS 6X?
Датчик излучает частотно-модулированный непрерывный радарный сигнал (FMCW). Отражённый от продукта сигнал принимается антенной как эхо со сдвинутой частотой; изменение частоты пропорционально расстоянию и преобразуется в уровень.
Какое минимальное расстояние от стенки резервуара нужно при монтаже?
Не менее 200 мм (7.87") от стенки сосуда — как для жидкостей, так и для сыпучих сред. Если выдержать нельзя, следует выполнить подавление ложных сигналов при настройке.
Как настроить прибор без дисплея?
Через встроенный Bluetooth LE со смартфона/планшета (iOS/Android) или ПК (Windows) через приложение VEGA Tools, либо по сигнальному кабелю 4…20 мА/HART через интерфейсный адаптер VEGACONNECT и PACTware/DTM.
Можно ли мыть корпус аппаратом высокого давления?
Для корпусов стандартного исполнения — нет: может быть повреждён фильтрующий элемент вентиляции и влага попадёт внутрь. Для таких применений доступны версии с защитой IP69.
Что делать при монтаже на утеплённом сосуде с высокой температурой?
Приборы для температур от 200 °C имеют распорную втулку для температурной развязки между процессным присоединением и корпусом электроники. Втулка должна входить в изоляцию максимум на 40 мм, иначе развязка неэффективна и возможны повреждения электроники.
Какой класс источника питания требуется в США и Канаде?
При установке в США и Канаде должен использоваться источник питания Class 2; монтаж должен соответствовать NEC (NFPA 70) в США и CEC Part I в Канаде.

Текст документа

Operating Instructions
Radar sensor for continuous level
measurement of liquids and bulk solids

VEGAPULS 6X
Two-wire: 4 … 20 mA/HART

Document ID: 66190
Contents

Contents
1   About this document................................................................................................................ 5
    1.1 Function............................................................................................................................ 5
    1.2 Target group...................................................................................................................... 5
    1.3 Symbols used................................................................................................................... 5
2   For your safety.......................................................................................................................... 6
    2.1 Authorised personnel........................................................................................................ 6
    2.2 Intended use..................................................................................................................... 6
    2.3 Warning about incorrect use. ............................................................................................ 6
    2.4 General safety instructions................................................................................................ 6
    2.5 Mode of operation - Radar signal...................................................................................... 7
    2.6 Installation and operation in the USA and Canada............................................................ 7
3   Product description.................................................................................................................. 8
    3.1 Configuration. ................................................................................................................... 8
    3.2 Principle of operation...................................................................................................... 10
    3.3 Adjustment...................................................................................................................... 11
    3.4 Packaging, transport and storage. .................................................................................. 12
    3.5 Accessories.................................................................................................................... 13
4   Setup - the most important steps. ........................................................................................ 14
5   Mounting. ................................................................................................................................ 15
    5.1 General instructions........................................................................................................ 15
    5.2 Housing features............................................................................................................. 16
    5.3 Mounting preparations - Horn antenna............................................................................ 19
    5.4 Mounting preparations - mounting strap. ........................................................................ 19
    5.5 Mounting versions - plastic horn antenna........................................................................ 21
    5.6 Mounting instructions...................................................................................................... 23
    5.7 Measuring rigs - bypass.................................................................................................. 43
    5.8 Measurement setup - surge pipe. ................................................................................... 44
    5.9 Measurement setup - Flow.............................................................................................. 47
    5.10 Measurement through plastics and glass........................................................................ 49
6   Connecting to power supply. ................................................................................................ 51
    6.1 Preparing the connection................................................................................................ 51
    6.2 Connecting. .................................................................................................................... 52
    6.3 Wiring plan - single chamber housing............................................................................. 53
    6.4 Wiring plan - double chamber housing............................................................................ 54
    6.5 Wiring plan - version IP66/IP68 (1 bar)............................................................................ 55
    6.6 Switch-on phase............................................................................................................. 55
7   Access protection, Cybersecurity. ....................................................................................... 56
    7.1 Bluetooth radio interface................................................................................................. 56
    7.2 Protection of the parameterization................................................................................... 56
    7.3 Storing the codes in myVEGA......................................................................................... 57
    7.4 Cybersecurity (IEC 62443-4-2). ...................................................................................... 57
8   Functional safety (SIL)........................................................................................................... 58

                                                                                                                                                    66190-EN-260813
    8.1 Objective......................................................................................................................... 58
    8.2 SIL qualification. ............................................................................................................. 58
    8.3 Application area.............................................................................................................. 59
    8.4 Safety concept of the parameterization........................................................................... 59
    8.5 First setup....................................................................................................................... 60

2                                                                                    VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                                                                       Contents

                       8.6       Function test. .................................................................................................................. 61
                       8.7       Parameter adaptations after the first setup. .................................................................... 63
                  9    Set up with the display and adjustment module................................................................. 64
                       9.1 Insert display and adjustment module............................................................................. 64
                       9.2 Adjustment system.......................................................................................................... 65
                       9.3 Measured value indication - Selection of national language............................................ 66
                       9.4 Parameter adjustment..................................................................................................... 67
                       9.5 Save parameter adjustment data.................................................................................... 89
                  10 Set up with Smartphone/tablet. ............................................................................................ 90
                     10.1 Preparations. .................................................................................................................. 90
                     10.2 Connecting. .................................................................................................................... 90
                     10.3 Parameter adjustment..................................................................................................... 91
                  11 Set up with PC/notebook....................................................................................................... 93
                     11.1 Preparations (Bluetooth)................................................................................................. 93
                     11.2 Connecting (Bluetooth)................................................................................................... 93
                     11.3 Connect the PC (VEGACONNECT)................................................................................ 95
                     11.4 Parameter adjustment..................................................................................................... 95
                     11.5 Save parameter adjustment data.................................................................................... 96
                  12 Menu overview........................................................................................................................ 97
                     12.1 Display and adjustment module...................................................................................... 97
                     12.2 VEGA Tools app and PACTware/DTM........................................................................... 100
                     12.3 Special parameters....................................................................................................... 105
                  13 Set up with other systems................................................................................................... 108
                     13.1 DD adjustment programs.............................................................................................. 108
                     13.2 Field Communicator 375, 475....................................................................................... 108
                  14 Diagnostics and servicing................................................................................................... 109
                     14.1 Maintenance................................................................................................................. 109
                     14.2 Measured value and event memory.............................................................................. 109
                     14.3 Asset Management function. ........................................................................................ 110
                     14.4 Echo curve.................................................................................................................... 114
                     14.5 Rectify faults. ................................................................................................................ 119
                     14.6 Exchanging the electronics module. ............................................................................. 123
                     14.7 Software update............................................................................................................ 124
                     14.8 How to proceed if a repair is necessary. ....................................................................... 124
                  15 Dismount............................................................................................................................... 125
                     15.1 Dismounting steps........................................................................................................ 125
                     15.2 Disposal........................................................................................................................ 125
                  16 Certificates, approvals and certifications.......................................................................... 126
                     16.1 Radio licenses. ............................................................................................................. 126
                     16.2 Approvals for Ex areas.................................................................................................. 126
                     16.3 Approvals as overfill protection. .................................................................................... 126
                     16.4 Food and pharmaceutical certificates. .......................................................................... 126
                     16.5 Conformity. ................................................................................................................... 126

66190-EN-260813
                     16.6 NAMUR recommendations........................................................................................... 126
                     16.7 Cybersecurity................................................................................................................ 127
                     16.8 Safety Integrity Level (SIL)............................................................................................ 127
                     16.9 Material and test cerfificates.......................................................................................... 127
                     16.10 Environment management system................................................................................ 127

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                                                                          3
Contents

17 Supplement........................................................................................................................... 128
   17.1 Technical data............................................................................................................... 128
   17.2 Radio astronomy stations. ............................................................................................ 152
   17.3 Dimensions................................................................................................................... 153
   17.4 Industrial property rights. .............................................................................................. 170
   17.5 Licensing information for open source software............................................................ 170
   17.6 Trademark..................................................................................................................... 170

                                                                                                                                               66190-EN-260813
                                          Editing status: 2026-08-10

4                                                                                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                1 About this document

                                              1     About this document
                                              1.1    Function
                                              This instruction provides all the information you need for mounting,
                                              connection and setup as well as important instructions for mainte-
                                              nance, fault rectification, safety and the exchange of parts. Please
                                              read this information before putting the instrument into operation and
                                              keep this manual accessible in the immediate vicinity of the device.

                                              1.2    Target group
                                              This instruction manual is directed to trained personnel. The contents
                                              of this manual must be made available to the qualified personnel and
                                              implemented.

                                              1.3    Symbols used
                                              Document ID
                                              This symbol on the front page of this instruction refers to the Docu-
                                              ment ID. By entering the Document ID on www.vega.com you will
                                              reach the document download.
                                              Information, note, tip: This symbol indicates helpful additional infor-
                                              mation and tips for successful work.
                                              Note: This symbol indicates notes to prevent failures, malfunctions,
                                              damage to devices or plants.
                                              Caution: Non-observance of the information marked with this symbol
                                              may result in personal injury.
                                              Warning: Non-observance of the information marked with this symbol
                                              may result in serious or fatal personal injury.
                                              Danger: Non-observance of the information marked with this symbol
                                              results in serious or fatal personal injury.
                                              Ex applications
                                              This symbol indicates special instructions for Ex applications.
                                         •    List
                                              The dot set in front indicates a list with no implied sequence.
                                         1    Sequence of actions
                                              Numbers set in front indicate successive steps in a procedure.
                                              Disposal
                                              This symbol indicates special instructions for disposal.

66190-EN-260813

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                              5
2 For your safety

                    2     For your safety
                    2.1    Authorised personnel
                    All operations described in this documentation must be carried out
                    only by trained and authorized personnel.
                    During work on and with the device, the required personal protective
                    equipment must always be worn.

                    2.2    Intended use
                    VEGAPULS 6X is a sensor for continuous level measurement.
                    You can find detailed information about the area of application in
                    chapter "Product description".
                    Operational reliability is ensured only if the instrument is properly
                    used according to the specifications in this document as well as pos-
                    sible supplementary instructions.

                    2.3    Warning about incorrect use
                    Inappropriate or incorrect use of this product can give rise to applica-
                    tion-specific hazards, e.g. vessel overfill through incorrect mounting
                    or adjustment. Damage to property and persons or environmental
                    contamination can result. Also, the protective characteristics of the
                    instrument can be impaired.

                    2.4    General safety instructions
                    This is a state-of-the-art instrument complying with all prevailing
                    regulations and directives. The instrument must only be operated in
                    a technically flawless and reliable condition. The operating company
                    is responsible for the trouble-free operation of the instrument. When
                    measuring aggressive or corrosive media that can cause a danger-
                    ous situation if the instrument malfunctions, the operating company
                    has to implement suitable measures to make sure the instrument is
                    functioning properly.
                    The safety instructions in this instructions manual, the national instal-
                    lation standards as well as the valid safety regulations and accident
                    prevention rules must be observed.
                    For safety and warranty reasons, any invasive work on the device
                    beyond that described in this instructions manual may be carried out
                    only by personnel authorised by us. Arbitrary conversions or modifica-
                    tions are explicitly forbidden. For safety reasons, only the accessory
                    specified by us must be used.
                    To avoid any danger, the safety approval markings and safety tips on
                    the device must also be observed.
                    The low transmitting power of the radar sensor is far below the inter-

                                                                                                66190-EN-260813
                    nationally approved limits. No health impairments are to be expected
                    with intended use. The band range of the measuring frequency can
                    be found in chapter "Technical data".

6                                                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                     2 For your safety

                                              2.5    Mode of operation - Radar signal
                                              Country or region specific settings for the radar signals are deter-
                                              mined via the mode. The operating mode must be set in the operating
                                              menu via the respective operating tool at the beginning of the setup.
                                              Caution:
                                              Operating the device without selecting the relevant mode constitutes
                                              a violation of the regulations of the radio approvals of the respective
                                              country or region.

                                              2.6    Installation and operation in the USA and
                                                     Canada
                                              This information is only valid for USA and Canada. Hence the follow-
                                              ing text is only available in the English language.
                                              Installations in the US shall comply with the relevant requirements of
                                              the National Electrical Code (NEC - NFPA 70) (USA).
                                              Installations in Canada shall comply with the relevant requirements of
                                              the Canadian Electrical Code (CEC Part I) (Canada).
                                              A Class 2 power supply unit has to be used for the installation in the
                                              USA and Canada.

66190-EN-260813

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                               7
3 Product description

                        3        Product description
                        3.1       Configuration
Scope of delivery       The scope of delivery encompasses:
                        • Radar sensor, possibly with accessories
                             – Disc springs (flange version with encapsulated antenna sys-
                               tem)1)
                             – Hexagon socket wrench (for instruments with swivel holder)
                             – Optional accessory

                        • Information sheet "PINs and Codes" (with SIL, Cybersecurity,
                             Bluetooth versions) with:
                             – Bluetooth access code
                             – Device code

                        • Information sheet "Access protection" (with SIL, cybersecurity,
                             Bluetooth versions) with:
                             – Bluetooth access code
                             – Emergency Bluetooth unlock code
                             – Device code
                             – Emergency device code

                        • Documentation
                             –   Quick setup guide VEGAPULS 6X
                             –   Instructions for optional instrument components
                             –   Ex-specific "Safety instructions" (with Ex versions)
                             –   Safety Manual (with SIL version)
                             –   Radio licenses
                             –   If necessary, further certificates

                        Information:
                        Optional instrument features are also described in this instructions.
                        The respective scope of delivery results from the order specification.

                                                                                                    66190-EN-260813
                        1)
                             Use see chapter "Mounting instructions, sealing to the process"

8                                                          VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                     3 Product description

                  Constituent parts
                                                                                                 5

                                                                                                 4

                                                               6

                                                                                                 3
                                                                                                 2
                                                                                                 1
                                              Fig. 1: Components of VEGAPULS 6X
                                              1   Radar antenna
                                              2   Process fitting
                                              3   Process seal
                                              4   Electronics housing
                                              5   Housing cover with optional display and adjustment module
                                              6   Ventilation

                  Type label                  The type label contains the most important data for identification and
                                              use of the instrument:
                                              • Instrument type
                                              • Information about approvals
                                              • Configuration information
                                              • Technical data
                                              • Serial number of the instrument
                                              • QR code for device identification
                                              • Numerical code for Bluetooth access (optional)
                                              • Manufacturer information
                  Documents and software      To find order data, documents or software related to your device, you
                                              have the following options:
                                              • Move to "www.vega.com" and enter in the search field the serial
                                                  number of your instrument.
                                              • Scan the QR code on the type label.
                                              • Open the VEGA Tools app and enter the serial number under
                                                  "Documentation".

                  RFID tag                    An RFID tag with safety instructions relevant to explosion protection is
                                              supplied as an option. A wire and a seal for fastening are included.
                                              The RFID tag is available in two versions:

66190-EN-260813

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                                9
3 Product description

                        RFID tag write-protected               RFID tag writable

                        •   Recognisable by the DDCC RFID      • Recognisable by the NFC logo
                            logo                               • Written with measurement loop
                        •   Written with identification link    identification
                            in accordance with IEC 61406,
                            DIN Spec 91406 (syntax: sn.vega.
                            com/12345678)

                        3.2      Principle of operation
Application area        The VEGAPULS 6X is a radar sensor for continuous level measure-
                        ment of liquids as well as bulk solids under different process condi-
                        tions.

Antenna systems         The instrument is available with different antenna systems:

                                             1                 2                     3

                                             4                 5                     6

                        Fig. 2: Antenna systems VEGAPULS 6X
                        1    Plastic horn antenna
                        2    Thread with integrated antenna system
                        3    Flange with encapsulated antenna system
                        4    Hygienic fitting
                        5    Horn antenna
                        6    Flange with lens antenna

                                                                                                  66190-EN-260813
Functional principle    The instrument emits a frequency-modulated continuous radar signal
                        (FMCW) through its antenna. The emitted signal is reflected by the
                        medium and received by the antenna as an echo with modified fre-
                        quency. The frequency change is proportional to the distance and is
                        converted into the level.

10                                                       VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                      3 Product description

                                              3.3     Adjustment
                  Local adjustment            On-site adjustment of the device is carried out via the integrated
                                              display and adjustment unit.
                                              Note:
                                              The housing with display and adjustment unit can be rotated by 360°
                                              for optimum readability and operability.

                  Wireless adjustment         Devices with integrated Bluetooth module can be adjusted wirelessly
                                              via standard adjustment tools:
                                              • Smartphone/tablet (iOS or Android operating system)
                                              • PC/notebook (Windows operating system)

                                                                                                       2

                                                                                    1
                                                                                                               3

                                              Fig. 3: Wireless connection to standard operating devices with integrated
                                              Bluetooth LE
                                              1   Sensor
                                              2   Smartphone/Tablet
                                              3   PC/Notebook

                  Adjustment via the signal Devices with signal output 4 … 20 mA/HART can also be operated
                  cable                     via a signal cable. This is done via an interface adapter and a PC/
                                            notebook using DTM/PACTware.

66190-EN-260813

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                                  11
3 Product description

                                                              2     4

                                       1
                                                                                         LOCK

                                                                                 TWIST              USB

                                                               3                         N
                                                                                          OPE

                                                                                                5
                        Fig. 4: Connecting the PC to the signal cable
                        1   Sensor
                        2   HART resistance 250 Ω (optional depending on evaluation)
                        3   Connection cable with 2 mm pins and terminals
                        4   Voltage supply
                        5   Interface adapter VEGACONNECT

                        3.4     Packaging, transport and storage
Packaging               Your instrument was protected by packaging during transport. Its
                        capacity to handle normal loads during transport is assured by a test
                        based on ISO 4180.
                        The packaging consists of environment-friendly, recyclable card-
                        board. For special versions, PE foam or PE foil is also used. Dispose
                        of the packaging material via specialised recycling companies.

Transport               Transport must be carried out in due consideration of the notes on the
                        transport packaging. Nonobservance of these instructions can cause
                        damage to the device.

Transport inspection    The delivery must be checked for completeness and possible transit
                        damage immediately at receipt. Ascertained transit damage or con-
                        cealed defects must be appropriately dealt with.

Storage                 Up to the time of installation, the packages must be left closed and
                        stored according to the orientation and storage markings on the
                        outside.
                        Unless otherwise indicated, the packages must be stored only under
                        the following conditions:
                        • Not in the open
                        • Dry and dust free
                        • Not exposed to corrosive media
                        • Protected against solar radiation

                                                                                                          66190-EN-260813
                        • Avoiding mechanical shock and vibration
Storage and transport   • Storage and transport temperature see chapter "Technical data -
temperature                 Ambient conditions"
                        • Relative moisture 20 … 85 %
12                                                        VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                3 Product description

                  Lifting and carrying        With instrument weights of more than 18 kg (39.68 lbs) suitable and
                                              approved equipment must be used for lifting and carrying.

                                              3.5    Accessories
                                              The instructions for the listed accessories can be found in the down-
                                              load area on our homepage.

                  Display and adjustment      The display and adjustment module is used for measured value indi-
                  module                      cation, adjustment and diagnosis.
                                              The integrated Bluetooth module (optional) enables wireless adjust-
                                              ment via standard adjustment devices.

                  VEGACONNECT                 The interface adapter VEGACONNECT enables the connection of
                                              communication-capable instruments to the USB interface of a PC.

                  VEGADIS 81                  The VEGADIS 81 is an external display and adjustment unit for VEGA
                                              plics® sensors.

                  VEGADIS 82                  VEGADIS 82 is suitable for measured value indication and adjustment
                                              of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
                                              signal cable.

                  PLICSMOBILE T81             The PLICSMOBILE T81 is an external GSM/GPRS/UMTS radio unit
                                              for transmission of measured values and for remote parameter adjust-
                                              ment of HART sensors.

                  Welded socket, threaded     Welded sockets are used to connect the devices to the process.
                  and hygienic adapter        Threaded and hygienic adapters enable simple adaptation of devices
                                              with standard threaded fittings to process-side hygiene connections.

                  Flanges                     Screwed flanges are available in different versions according to the
                                              following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
                                              JIS B 2210-1984, GOST 12821-80.

66190-EN-260813

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                             13
4 Setup - the most important steps

                               4       Setup - the most important steps
Prepare
                                What?                                           How?
                                Identify sensor                                 Scan QR code on type label, check
                                                                                sensor data

Mount and connect sen-
                                Liquids                                         Bulk solids
sor

                                                                                          200 mm
                                                                                           (7.87")
                                           > 200 mm
                                            (7.87")

                                Connection technology                           Wiring plan
                                                                                                                                                    2

                                                                                                     4...20mA             Display
                                                                                                                                                    3

                                                                                                       1( + ) 2 (-)   5   6       7      8

                                                                                          1                                   4

Select adjustment
                                Display and adjustment module                   VEGA Tools app2)

Parameterize sensor
                                Liquids                                         Bulk solids
                                      Enter medium type, application, vessel height, adjustment and mode

                                                                                                                                1m
                                                                    100%
                                                                                                                              (39.37")
                                                       0,5 m
                                                                                                                                             100%
                                                      (19.68")

                                                               5m
                                                                                                                                       35 m
                                                             (196.9")
                                                                                                                                      (1378")

                                                                                                                                             0%
                                                                    0%

Check measured value
                                Indicators                                      Output

                                                                                                                                                        66190-EN-260813
                               2)
                                    Download via Apple App Store, Google Play Store, Baidu Store

14                                                                         VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                          5 Mounting

                                              5     Mounting
                                              5.1     General instructions
                  Protection against mois-    Protect your instrument against moisture ingress through the following
                  ture                        measures:
                                              • Use a suitable connection cable (see chapter "Connecting to
                                                  power supply")
                                              • Tighten the cable gland or plug connector
                                              • Align the housing so that the cable gland points downwards or to
                                                  the side
                                              • Lead the connection cable downward in front of the cable entry or
                                                  plug connector
                                              This applies mainly to outdoor installations, in areas where high
                                              humidity is expected (e.g. through cleaning processes) and on cooled
                                              or heated vessels.
                                              Note:
                                              Make sure that during installation or maintenance no moisture or dirt
                                              can get inside the instrument.
                                              To maintain the housing protection, make sure that the housing lid is
                                              closed during operation and locked, if necessary.

                  Process conditions          Note:
                                              For safety reasons, the instrument must only be operated within the
                                              permissible process conditions. You can find detailed information on
                                              the process conditions in chapter "Technical data" of the operating
                                              instructions or on the type label.
                                              Hence make sure before mounting that all parts of the instrument ex-
                                              posed to the process are suitable for the existing process conditions.
                                              These are mainly:
                                              • Active measuring component
                                              • Process fitting
                                              • Process seal
                                              Process conditions in particular are:
                                              • Process pressure
                                              • Process temperature
                                              • Chemical properties of the medium
                                              • Abrasion and mechanical influences
                  Permissible process         The permissible process pressure range is specified on the type
                  pressure (MWP) - Device     label with "MWP" (Maximum Working Pressure). The MWP takes into
                                              account the component with the lowest pressure and may be applied
                                              permenently. This specification refers to a reference temperature of
                                              +20 °C (+68 °F).

66190-EN-260813
                                              In addition, a temperature derating of the process fitting, e. g. with
                                              flanges, can limit the permissible process pressure range according
                                              to the respective standard.

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                           15
5 Mounting

                          Note:
                          To prevent damage to the device, a test pressure may only briefly
                          exceed the specified MWP by 1.5 times at reference temperature.

Permissible process       The permissible process pressure range is stated on the type label.
pressure (MWP) - Mount-   The instrument should only be operated with these pressures if the
ing accessory             mounting accessory used also fulfils these values. This should be en-
                          sured by suitable flanges, welded sockets, tension rings with Clamp
                          connections, sealings, etc.

Second Line of Defense    As a standard feature, the VEGAPULS 6X is separate from the pro-
                          cess through its plastic antenna encapsulation.
                          Optionally, the instrument is available with a Second Line of Defense
                          (SLOD), a second process separation. It is located as gas-tight
                          leadthrough between the process component and the electronics.
                          This means additional safety against penetration of the medium fron
                          the process into the instrument.

                          5.2    Housing features
Filter element            The filter element in the housing is used for ventilation of the housing.
                          For effective ventilation, the filter element must always be free of
                          deposits. Therefore, mount the device so that the filter element is
                          protected against deposits.
                          Note:
                          Do not use a high-pressure cleaner to clean housings in standard
                          types of protection. The filter element could be damaged and mois-
                          ture could penetrate the housing.
                          For applications with high-pressure cleaners, the device is available
                          with the appropriate IP69 protection.

                                                                                                      66190-EN-260813

16                                                       VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                                5 Mounting

                                                                           1
                                                  1                                                    1

                                                            2                          3                        4

                                                  1                                                    1

                                                            5                                                   6
                                              Fig. 5: Position of the filter element depending on housing
                                              1   Filter element
                                              2   Plastic single chamber
                                              3   Aluminium single chamber, stainless steel single chamber (precision cast-
                                                  ing)
                                              4   Stainless steel single chamber (electropolished)
                                              5   Plastic double chamber
                                              6   Aluminium, stainless steel double chamber housing (precision casting)

                                              Information:
                                              For devices in protection class IP66/IP68 (1 bar), ventilation is pro-
                                              vided by a capillary in the fixed cable. In these devices, a blind plug is
                                              installed in the housing instead of the filter element.

                  Housing orientation         The housing of VEGAPULS 6X can be rotated completely by 360°.
                                              This enables optimal reading of the display and easy cable entry.
                                              For housings made of plastic or electropolished stainless steel, this is
                                              done without tools.
                                              For housings made of aluminium or stainless steel (precision cast-
                                              ing), a locking screw must be loosened for turning, see the following
                                              illustration:

66190-EN-260813

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                                 17
5 Mounting

                             1                                                      1
                                       2                                   3
              Fig. 6: Position of the locking screw depending on housing
              1   Locking screw
              2   Aluminium, stainless steel single chamber housing (precision casting)
              3   Aluminium, stainless steel double chamber housing (precision casting)

              Proceed as follows:
              1. Loosen locking screw (hexagon size 2.5)
              2. Turn housing into requested position
              3. Re-tighten the locking screw (torque see chapter "Technical
                 data").
              Note:
              By rotating the housing, polarisation changes. For this reason,
              please also observe the notes on polarisation in chapter "Mounting
              instructions".

Cover catch   With the aluminium and stainless steel housing (precision casting),
              the housing cover can be secured with a screw. This protects the
              device against unauthorised opening of the cover.

                         1                          1

                                   2                                       3
              Fig. 7: Position of the safety screw depending on housing
              1   Safety screw
              2   Aluminium, stainless steel single chamber housing (precision casting)
              3   Aluminium, stainless steel double chamber housing (precision casting)

              Proceed as follows to secure the cover:

                                                                                          66190-EN-260813
              1. Screw the housing cover on tightly by hand
              2. Unscrew the locking screw from the cover up to the stop using a
                 size 4 hexagonal spanner
              3. Check if the cover can no longer be turned

18                                             VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                             5 Mounting

                                              The housing cover is unlocked in the opposite way.
                                              Note:
                                              The locking screw has two holes drilled through the head. Thus it can
                                              also be sealed.

                                              5.3     Mounting preparations - Horn antenna
                                              Depending on the device version, the horn antenna may have a
                                              larger diameter than the process fitting (e.g. flange). In this case, the
                                              antenna must be removed before installation.

                                                                                               1
                                                                                               2

                                                                                               3

                                              Fig. 8: Configuration - horn antenna (example)
                                              1   Screw locking device
                                              2   Hexagon socket screws
                                              3   Antenna

                                              Proceed as follows:
                                              1. Loosen the screws (2) on the antenna socket using an Allen key
                                                 (size 3)
                                              2. Remove the antenna (3)
                                              Note:
                                              Do not pull the plastic cone out of the antenna socket.
                                              3. Insert the antenna from below into the vessel socket and secure it
                                                 against falling off
                                              4. Fix the antenna to the antenna socket with the screws including
                                                 untwist guards, max. torque see "Technical data"
                                              Caution:
                                              The antenna can only be held securely in place with untwist guards.
                                              The untwist guards used at the factory must be reused.

66190-EN-260813
                                              5.4     Mounting preparations - mounting strap
                                              The mounting bracket is supplied loose as an optional accessory for
                                              the plastic horn antenna. It must be screwed onto the sensor with the
                                              three M5 x 10 hexagon socket screws and spring washers before
                                              setup:

                  VEGAPULS 6X • Two-wire: 4 … 20 mA/HART                                                              19
5 Mounting

             • Required tool: Hexagon spanner size 4
             • Max. torque: see chapter "Technical data"
             There are two different versions of screwing the strap to the sensor,
             see following illustration:

                                                                             1

                                                                             2

                                          1       2
             Fig. 9: Mounting strap - screw-on versions
             1   Version: Inclination adjustable in steps
             2   Version: Inclination infinitely adjustable

             Depending on the version, the sensor can be swivelled in the bracket:
             Housing                          Version 1               Version 2
             Single chamber housing           0°, 90° and 180°        180°
             Double chamber housing           0° and 90°              90°

             Fig. 10: Adjustment of the inclination when mounted horizontally on the wall

                                                                                            66190-EN-260813
             Fig. 11: Rotate when mounted vertically on the ceiling

20                                               VEGAPULS 6X • Two-wire: 4 … 20 mA/HART
                                                                                                                5 Mounting

                                              5.5     Mounting versions - plastic horn antenna
                  Mounting strap              The optional mounting strap allows simple mounting of the instrument
                                              on a wall, ceiling or boom. Especially in the case of open vessels, this
                                              is a simple and effective way to align the sensor to the surface of the
                                              bulk solid material.
                                              The following versions are available:
                                              • Length 300 mm
                                              • Length 170 mm
                                              Note:
                                              For safe operation of the device, stable, permanent mounting on a
                                              load-bearing surface (concrete, wood, steel, etc.) is require

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