| Вид документа | Технічний документ |
|---|---|
| Виробник | SIEMENS |
| Код документа | SINUMERIK-SINUMERIK-ONE |
| Сторінок | 524 |
| Мова документа | англійська |
| Розмір файлу | 7.9 МБ |
Текст документа
Introduction 1
Fundamental safety
instructions 2
Fundamentals 3
Multitouch operation with
SINUMERIK SINUMERIK Operate 4
Setting up the machine 5
SINUMERIK ONE Working in the manual
Grinding mode 6
Machining the workpiece 7
Operating Manual Simulating machining 8
Generating a G-code
program 9
Programming technology
functions 10
Grinding with a B
axis (only for cylindrical 11
grinding machines)
Collision avoidance 12
Multi-channel view 13
Manage tools 14
Managing programs 15
Service and diagnostics 16
Teaching in a program 17
Editing the PLC user
program 18
Valid for Ctrl-Energy 19
Control
Handheld terminals for
SINUMERIK ONE
multi-touch operation 20
CNC software version V6.24
SINUMERIK Operate for PCU/PC V6.24
07/2024
A5E48384721B AH
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft A5E48384721B AH Copyright © Siemens 2019 - 2024.
Digital Industries Ⓟ 07/2024 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction ......................................................................................................................................... 15
1.1 About SINUMERIK .............................................................................................................. 15
1.2 About this documentation ................................................................................................. 16
1.3 Documentation on the internet .......................................................................................... 17
1.3.1 Documentation overview SINUMERIK ONE ......................................................................... 17
1.3.2 Documentation overview SINUMERIK operator components ............................................... 17
1.4 Feedback on the technical documentation ......................................................................... 19
1.5 mySupport documentation ................................................................................................ 20
1.6 Service and Support........................................................................................................... 21
1.7 Using OpenSSL .................................................................................................................. 23
1.8 General Data Protection Regulation .................................................................................... 24
2 Fundamental safety instructions......................................................................................................... 25
2.1 General safety instructions................................................................................................. 25
2.2 Warranty and liability for application examples ................................................................... 26
2.3 Cybersecurity information .................................................................................................. 27
3 Fundamentals ...................................................................................................................................... 29
3.1 Product overview ............................................................................................................... 29
3.2 Operator panel fronts......................................................................................................... 30
3.2.1 Overview ........................................................................................................................... 30
3.2.2 User interface keys............................................................................................................. 31
3.3 Machine control panels ...................................................................................................... 38
3.3.1 Overview ........................................................................................................................... 38
3.3.2 Controls on the machine control panel ............................................................................... 38
3.4 Key combinations on a PC keyboard ................................................................................... 42
3.5 User interface .................................................................................................................... 43
3.5.1 Screen layout..................................................................................................................... 43
3.5.2 Status display..................................................................................................................... 44
3.5.3 Actual value window.......................................................................................................... 46
3.5.4 T,F,S window ..................................................................................................................... 48
3.5.5 Operation via softkeys and buttons .................................................................................... 49
3.5.6 Entering or selecting parameters ........................................................................................ 51
3.5.7 Pocket calculator................................................................................................................ 53
3.5.8 Pocket calculator functions................................................................................................. 53
3.5.9 Context menu.................................................................................................................... 55
3.5.10 Changing the user interface language ................................................................................ 56
3.5.11 Entering Chinese characters ............................................................................................... 57
3.5.11.1 Entering Asian characters................................................................................................... 58
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3.5.12 Entering Korean characters ................................................................................................ 60
3.5.13 Protection levels................................................................................................................. 62
3.5.14 Work station safety ............................................................................................................ 64
3.5.15 Cleaning mode .................................................................................................................. 64
3.5.16 Display live image from a camera ....................................................................................... 65
3.5.17 Online help in SINUMERIK Operate ..................................................................................... 66
4 Multitouch operation with SINUMERIK Operate.................................................................................. 69
4.1 Multitouch panels .............................................................................................................. 69
4.2 Touch-sensitive user interface ............................................................................................ 70
4.3 Finger gestures .................................................................................................................. 71
4.4 Multitouch user interface ................................................................................................... 74
4.4.1 Screen layout..................................................................................................................... 74
4.4.2 Function key block ............................................................................................................. 75
4.4.3 Further operator touch controls.......................................................................................... 76
4.4.4 Virtual keyboard ................................................................................................................ 76
4.4.5 Special "tilde" character...................................................................................................... 77
4.5 Expansion with side screen ................................................................................................ 78
4.5.1 Overview ........................................................................................................................... 78
4.5.2 Sidescreen with standard windows..................................................................................... 78
4.5.3 Standard widgets ............................................................................................................... 80
4.5.4 "Actual value" widget ......................................................................................................... 80
4.5.5 "Zero point" widget ............................................................................................................ 81
4.5.6 "Alarms" widget ................................................................................................................. 81
4.5.7 "NC/PLC variables" widget................................................................................................... 81
4.5.8 "Axle load" widget.............................................................................................................. 82
4.5.9 "Tool" widget ..................................................................................................................... 82
4.5.10 "Service life" widget ........................................................................................................... 83
4.5.11 "Program runtime" widget .................................................................................................. 83
4.5.12 Widget "Camera 1" and "Camera 2"..................................................................................... 83
4.5.13 Sidescreen with pages for the ABC keyboard and/or machine control panel ......................... 84
4.5.14 Example 1: ABC keyboard in the sidescreen ........................................................................ 85
4.5.15 Example 2: Machine control panel in the sidescreen ........................................................... 86
4.6 SINUMERIK Operate Display Manager ................................................................................. 87
4.6.1 Overview ........................................................................................................................... 87
4.6.2 Screen layout..................................................................................................................... 88
4.6.3 Operator controls............................................................................................................... 88
5 Setting up the machine ....................................................................................................................... 93
5.1 Switching on and switching off .......................................................................................... 93
5.2 Approaching a reference point ........................................................................................... 94
5.2.1 Referencing axes................................................................................................................ 94
5.2.2 User agreement ................................................................................................................. 95
5.3 Operating modes ............................................................................................................... 97
5.3.1 Operating modes ............................................................................................................... 97
5.3.2 Modes groups and channels............................................................................................... 99
5.3.3 Channel switchover ........................................................................................................... 99
5.4 Settings for the machine .................................................................................................. 101
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5.4.1 Switching over the coordinate system (MCS/WCS) ............................................................ 101
5.4.2 Switching the unit of measurement ................................................................................. 101
5.4.3 Setting the zero offset ...................................................................................................... 103
5.5 Zero offsets...................................................................................................................... 105
5.5.1 Zero offsets...................................................................................................................... 105
5.5.2 Display active zero offset .................................................................................................. 106
5.5.3 Displaying the zero offset "overview" ................................................................................ 107
5.5.4 Displaying and editing base zero offset ............................................................................. 108
5.5.5 Displaying and editing settable zero offset ........................................................................ 109
5.5.6 Displaying and editing seat-related fine offset ................................................................... 109
5.5.7 Displaying and editing details of the zero offsets............................................................... 110
5.5.8 Deleting a zero offset ....................................................................................................... 112
5.5.9 Deleting seat-related fine offsets....................................................................................... 113
5.6 Measuring a tool.............................................................................................................. 114
5.6.1 Cylindrical grinding .......................................................................................................... 114
5.6.1.1 Overview ......................................................................................................................... 114
5.6.1.2 Measure grinding tool manually with the work piece reference point ................................ 114
5.6.1.3 Measure grinding tool manually with the dresser reference point...................................... 116
5.6.1.4 Measuring the dressing tool manually with the grinding tool reference point .................... 117
5.6.2 Surface grinding .............................................................................................................. 118
5.6.2.1 Overview ......................................................................................................................... 118
5.6.2.2 Measure grinding tool manually with the work piece reference point ................................ 119
5.6.2.3 Measure grinding tool manually with the dresser reference point...................................... 120
5.6.2.4 Measuring the dressing tool manually with the grinding tool reference point .................... 122
5.7 Measuring the workpiece zero.......................................................................................... 124
5.7.1 Cylindrical grinding .......................................................................................................... 124
5.7.1.1 Measuring the workpiece zero.......................................................................................... 124
5.7.2 Surface grinding .............................................................................................................. 125
5.7.2.1 Overview ......................................................................................................................... 125
5.7.2.2 Setting the edge .............................................................................................................. 125
5.8 Monitoring axis and spindle data...................................................................................... 127
5.8.1 Specify working area limitations....................................................................................... 127
5.8.2 Editing spindle data ......................................................................................................... 127
5.8.3 Spindle chuck data........................................................................................................... 128
5.8.3.1 Defining spindle chuck data.............................................................................................. 128
5.8.3.2 Parameters, spindle chuck data ........................................................................................ 130
5.8.4 Entering cylinder error compensation (only rotary grinding machine) ............................... 131
5.9 Displaying setting data lists .............................................................................................. 133
5.10 Handwheel assignment.................................................................................................... 134
5.11 MDI ................................................................................................................................. 136
5.11.1 Saving an MDA program................................................................................................... 136
5.11.2 Editing/executing a MDI program ..................................................................................... 137
5.11.3 Deleting an MDA program................................................................................................ 138
6 Working in the manual mode ............................................................................................................ 139
6.1 Overview ......................................................................................................................... 139
6.2 Selecting a tool and spindle.............................................................................................. 140
6.2.1 T,S,M window .................................................................................................................. 140
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6.2.2 Selecting a tool ................................................................................................................ 141
6.2.3 Starting and stopping the spindle manually ...................................................................... 142
6.2.4 Positioning the spindle..................................................................................................... 143
6.3 Traversing axes ................................................................................................................ 144
6.3.1 Traversing the axes .......................................................................................................... 144
6.3.2 Traverse axes by a defined increment................................................................................ 144
6.3.3 Traversing axes by a variable increment ............................................................................ 145
6.4 Positioning axes............................................................................................................... 146
6.5 Default settings for manual mode .................................................................................... 147
7 Machining the workpiece .................................................................................................................. 149
7.1 Starting and stopping machining...................................................................................... 149
7.2 Selecting a program......................................................................................................... 151
7.3 Executing a trial program run ........................................................................................... 152
7.4 Displaying the current program block ............................................................................... 153
7.4.1 Displaying a basic block ................................................................................................... 153
7.4.2 Display program level....................................................................................................... 153
7.5 Correcting a program ....................................................................................................... 155
7.6 Repositioning axes ........................................................................................................... 156
7.7 Starting execution at a specific point ................................................................................ 157
7.7.1 Use block search .............................................................................................................. 157
7.7.2 Continuing program from search target............................................................................ 159
7.7.3 Simple search target definition ......................................................................................... 159
7.7.4 Defining an interruption point as search target ................................................................. 160
7.7.5 Parameters for block search in the search pointer ............................................................. 160
7.7.6 Block search mode ........................................................................................................... 161
7.8 Controlling the program run............................................................................................. 163
7.8.1 Program control ............................................................................................................... 163
7.8.2 Use Powerride for program control ................................................................................... 165
7.8.3 Skip blocks....................................................................................................................... 166
7.9 Overstore......................................................................................................................... 167
7.10 Editing a program ............................................................................................................ 169
7.10.1 Processing a program (editor) .......................................................................................... 169
7.10.2 Searching in programs ..................................................................................................... 169
7.10.3 Replacing program text .................................................................................................... 171
7.10.4 Copying/pasting/deleting program blocks ......................................................................... 172
7.10.5 Renumbering a program .................................................................................................. 174
7.10.6 Creating a program block ................................................................................................. 174
7.10.7 Editor settings.................................................................................................................. 176
7.11 Working with DXF files ..................................................................................................... 180
7.11.1 Overview ......................................................................................................................... 180
7.11.2 Displaying CAD drawings ................................................................................................. 181
7.11.2.1 Open a DXF file ................................................................................................................ 181
7.11.2.2 Cleaning a DXF file ........................................................................................................... 181
7.11.2.3 Enlarging or reducing the CAD drawing ............................................................................ 182
7.11.2.4 Changing the section ....................................................................................................... 183
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7.11.2.5 Rotating the view............................................................................................................. 183
7.11.2.6 Displaying/editing information for the geometric data ...................................................... 184
7.11.3 Importing and editing a DXF file ....................................................................................... 185
7.11.3.1 General procedure ........................................................................................................... 185
7.11.3.2 Setting the tolerance........................................................................................................ 185
7.11.3.3 Assigning the machining plane ........................................................................................ 186
7.11.3.4 Selecting the machining range / deleting the range and element ...................................... 186
7.11.3.5 Saving the DXF file ........................................................................................................... 187
7.11.3.6 Specifying a reference point............................................................................................. 188
7.11.3.7 Accepting contours .......................................................................................................... 189
7.12 Display and edit user variables ......................................................................................... 192
7.12.1 Global R parameters......................................................................................................... 193
7.12.2 R parameters ................................................................................................................... 194
7.12.3 Displaying global user data (GUD) .................................................................................... 196
7.12.4 Displaying channel GUDs ................................................................................................. 197
7.12.5 Displaying local user data (LUD) ....................................................................................... 198
7.12.6 Displaying program user data (PUD) ................................................................................. 199
7.12.7 Searching for user variables ............................................................................................. 199
7.13 Display G and auxiliary functions...................................................................................... 202
7.13.1 Selected G functions ........................................................................................................ 202
7.13.2 All G functions ................................................................................................................. 204
7.13.3 G functions for mold making............................................................................................ 204
7.13.4 Auxiliary functions ........................................................................................................... 205
7.14 Displaying superimpositions............................................................................................. 207
7.15 Displaying status of synchronized actions ......................................................................... 208
7.16 Displaying the program runtime and counting workpieces................................................ 210
7.17 Settings for the automatic mode ...................................................................................... 212
8 Simulating machining........................................................................................................................ 215
8.1 Overview ......................................................................................................................... 215
8.2 Simulation before machining of the workpiece ................................................................. 219
8.2.1 Simulation before machining of the workpiece ................................................................. 219
8.2.2 Start simulation ............................................................................................................... 219
8.3 Simultaneous recording before machining of the workpiece ............................................. 221
8.3.1 Overview ......................................................................................................................... 221
8.3.2 Starting simultaneous recording....................................................................................... 221
8.4 Simultaneous recording during machining of the workpiece ............................................. 222
8.5 Setting the model quality ................................................................................................. 223
8.6 Program control during simulation ................................................................................... 224
8.6.1 Changing the feedrate .................................................................................................... 224
8.6.2 Simulating the program block by block ............................................................................. 225
8.7 Different views of a workpiece.......................................................................................... 226
8.7.1 Overview ......................................................................................................................... 226
8.7.2 Side view ......................................................................................................................... 226
8.7.3 Dressing view .................................................................................................................. 226
8.7.4 3D view ........................................................................................................................... 227
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8.7.5 Face view - for cylindrical grinding.................................................................................... 227
8.7.6 Further side views - for surface grinding ........................................................................... 227
8.7.7 Machine space (with "collision avoidance" option) ............................................................ 228
8.8 Editing the simulation display .......................................................................................... 229
8.8.1 Deleting the tool path ...................................................................................................... 229
8.9 Editing and adapting a simulation graphic ........................................................................ 230
8.9.1 Enlarging or reducing the graphical representation........................................................... 230
8.9.2 Panning a graphical representation .................................................................................. 231
8.9.3 Rotating the graphical representation............................................................................... 231
8.9.4 Modifying the viewport.................................................................................................... 232
9 Generating a G-code program ........................................................................................................... 233
9.1 Graphical programming ................................................................................................... 233
9.2 Program views ................................................................................................................. 234
9.3 Program structure ............................................................................................................ 236
9.4 Basic principles ................................................................................................................ 237
9.4.1 Machining planes............................................................................................................. 237
9.4.2 Programming a tool (T) .................................................................................................... 237
9.5 Generating a G code program .......................................................................................... 239
9.6 Selection of the cycles via softkey..................................................................................... 240
10 Programming technology functions .................................................................................................. 241
10.1 Know-how protection ...................................................................................................... 241
10.2 Programming contours .................................................................................................... 242
10.2.1 Representation of the contour.......................................................................................... 242
10.2.2 Creating a new contour.................................................................................................... 243
10.2.3 Creating contour elements............................................................................................... 245
10.2.3.1 Entering a contour element.............................................................................................. 247
10.2.3.2 Cylindrical grinding .......................................................................................................... 248
10.2.3.3 Surface grinding .............................................................................................................. 249
10.2.4 Changing the contour ...................................................................................................... 252
10.2.4.1 Overview ......................................................................................................................... 252
10.2.4.2 Modifying a contour element ........................................................................................... 252
10.2.5 Contour call (CYCLE62) .................................................................................................... 253
10.2.5.1 Function .......................................................................................................................... 253
10.2.5.2 Calling the cycle............................................................................................................... 254
10.2.5.3 Parameter........................................................................................................................ 254
10.3 Set dresser coordinate system - CYCLE435 ........................................................................ 255
10.3.1 Note regarding the dressing tool position ......................................................................... 255
10.3.2 Function .......................................................................................................................... 255
10.4 Form-truing (CYCLE495) .................................................................................................. 257
10.5 Oscillating cycles (CYCLE4071 ... CYCLE4079)................................................................... 261
10.5.1 Note regarding oscillating cycles ...................................................................................... 261
10.5.2 CYCLE4071 - longitudinal grinding with infeed at the reversal point.................................. 261
10.5.3 CYCLE4072 - longitudinal grinding with infeed at the reversal point and cancel signal....... 263
10.5.4 CYCLE4073 - longitudinal grinding with continuous infeed ............................................... 267
10.5.5 CYCLE4074 - longitudinal grinding with continuous infeed and cancel signal .................... 269
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10.5.6 CYCLE4075 - surface grinding with infeed at the reversal point ......................................... 273
10.5.7 CYCLE4077 - surface grinding with infeed at the reversal point and cancel signal .............. 276
10.5.8 CYCLE4078 - surface grinding with continuous infeed ...................................................... 281
10.5.9 CYCLE4079 - surface grinding with intermittent infeed ..................................................... 283
10.6 Aligning a grinding wheel (CYCLE400) ............................................................................. 287
10.6.1 Function .......................................................................................................................... 287
10.6.2 Calling the cycle............................................................................................................... 287
11 Grinding with a B axis (only for cylindrical grinding machines)........................................................ 289
11.1 Overview ......................................................................................................................... 289
11.2 T, S, M window for set-up B axis ....................................................................................... 291
11.3 Measuring in JOG............................................................................................................. 293
11.3.1 Grinding wheel alignment for grinding............................................................................. 293
11.3.2 Manually measuring the grinding tool (with B axis) .......................................................... 293
11.3.3 Manually measuring the dresser (with B axis) ................................................................... 295
11.3.4 Calibrating the swivel axis ................................................................................................ 296
12 Collision avoidance ............................................................................................................................ 299
12.1 Activating collision avoidance .......................................................................................... 301
12.2 Set collision avoidance ..................................................................................................... 302
13 Multi-channel view ............................................................................................................................ 305
13.1 Multi-channel view .......................................................................................................... 305
13.2 Multi-channel view in the "Machine" operating area ......................................................... 306
13.3 Multi-channel view for large operator panels .................................................................... 309
13.4 Setting the multi-channel view......................................................................................... 311
14 Manage tools ..................................................................................................................................... 313
14.1 Lists for the tool management.......................................................................................... 313
14.2 Magazine management ................................................................................................... 315
14.3 Tool types ........................................................................................................................ 316
14.4 Tool dimensioning ........................................................................................................... 318
14.5 Tool list............................................................................................................................ 320
14.5.1 Tool list............................................................................................................................ 320
14.5.2 Additional data ................................................................................................................ 322
14.5.3 Creating a new tool.......................................................................................................... 323
14.5.4 Measuring a tool - tool list................................................................................................ 325
14.5.5 Managing several cutting edges ....................................................................................... 325
14.5.6 Deleting a tool ................................................................................................................. 326
14.5.7 Loading and unloading tools ............................................................................................ 327
14.5.8 Selecting a magazine ....................................................................................................... 328
14.5.9 Code carrier connection ................................................................................................... 329
14.5.9.1 Overview ......................................................................................................................... 329
14.5.9.2 Managing tools on a code carrier ..................................................................................... 330
14.5.10 Managing a tool in a file ................................................................................................... 331
14.6 Tool wear......................................................................................................................... 334
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14.6.1 Tool wear ........................................................................................................................ 334
14.6.2 Reactivating a tool ........................................................................................................... 337
14.7 Tool data OEM ................................................................................................................. 339
14.8 Magazine......................................................................................................................... 341
14.8.1 Positioning a magazine .................................................................................................... 342
14.8.2 Relocating a tool .............................................................................................................. 343
14.8.3 Deleting/unloading/loading/relocating all tools ................................................................. 344
14.9 Sorting tool management lists ......................................................................................... 346
14.10 Filtering the tool management lists .................................................................................. 347
14.11 Specific search in the tool management lists..................................................................... 349
14.12 Multiple selection in the tool management lists ................................................................ 351
14.13 Tool details ...................................................................................................................... 352
14.13.1 Displaying tool details ...................................................................................................... 352
14.13.2 Tool data ......................................................................................................................... 352
14.13.3 Grinding data................................................................................................................... 353
14.13.4 Cutting edge data ............................................................................................................ 354
14.13.5 Monitoring data............................................................................................................... 355
14.14 Changing a tool type........................................................................................................ 356
14.15 Working with Multitool .................................................................................................... 357
14.15.1 Tool list for multitool........................................................................................................ 357
14.15.2 Create multitool............................................................................................................... 358
14.15.3 Equipping multitool with tools ......................................................................................... 359
14.15.4 Removing a tool from multitool........................................................................................ 360
14.15.5 Deleting multitool............................................................................................................ 361
14.15.6 Loading and unloading multitool...................................................................................... 361
14.15.7 Positioning multitool........................................................................................................ 362
14.15.8 Relocating a multitool ...................................................................................................... 362
14.15.9 Reactivating a multitool ................................................................................................... 363
14.16 Settings for tool lists ........................................................................................................ 366
15 Managing programs .......................................................................................................................... 367
15.1 Overview ......................................................................................................................... 367
15.1.1 NC memory ..................................................................................................................... 369
15.1.2 Local drive ....................................................................................................................... 370
15.1.3 Creating an NC directory on the local drive ....................................................................... 370
15.1.4 USB drives ....................................................................................................................... 371
15.1.5 FTP drive.......................................................................................................................... 372
15.2 Opening and closing the program .................................................................................... 373
15.3 Executing a program ........................................................................................................ 375
15.4 Creating a directory / program / job list ............................................................................. 377
15.4.1 File and directory names .................................................................................................. 377
15.4.2 Creating a new directory .................................................................................................. 377
15.4.3 Creating a new workpiece ................................................................................................ 378
15.4.4 Creating a new G code program ....................................................................................... 379
15.4.5 Creating a new dressing program ...........................Показано початок документа. Повний текст — у PDF за посиланням вище.
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