| Вид документа | Технічний документ |
|---|---|
| Виробник | SIEMENS |
| Код документа | SINUMERIK-SINUMERIK-828D |
| Сторінок | 494 |
| Мова документа | англійська |
| Розмір файлу | 9.0 МБ |
Текст документа
Introduction 1
Fundamental safety
instructions 2
Fundamentals 3
SINUMERIK Multi-touch operation 4
Setting up the machine 5
SINUMERIK 828D
Universal Working in manual mode 6
Machining the workpiece 7
Operating Manual Simulating machining 8
Creating a G code program 9
Multi-channel view 10
Collision avoidance 11
Tool management 12
Managing programs 13
Teaching in a program 14
Handheld Terminal HT 10
for multi-touch operation 15
Ctrl-Energy 16
Easy Message 17
Easy Extend 18
Service Planner 19
Valid for Editing the PLC user
Control program 20
SINUMERIK 828
CNC software version V5.25 SP2 Service and diagnostics 21
SINUMERIK Operate for PCU/PC V5.25 SP2
04/2026
A5E48383617B AK
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified persons are those who, because of their training and experience, are familiar with the installation,
assembly, commissioning, operation, decommissioning and disassembly of the product and can recognize risks
and avoid possible hazards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the application described in the catalog and the associated usage
information. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft A5E48383617B AK Copyright © Siemens 2006 - 2026.
Digital Industries Ⓟ 04/2026 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction ......................................................................................................................................... 13
1.1 About SINUMERIK .............................................................................................................. 13
1.2 About this documentation ................................................................................................. 14
1.3 Documentation on the internet .......................................................................................... 16
1.3.1 Documentation overview SINUMERIK 828D ........................................................................ 16
1.3.2 Documentation overview SINUMERIK operator components ............................................... 16
1.4 Feedback on the technical documentation ......................................................................... 17
1.5 mySupport documentation ................................................................................................ 18
1.6 Service and Support........................................................................................................... 19
1.7 Use of third-party software ................................................................................................ 21
1.8 Compliance with the General Data Protection Regulation.................................................... 22
2 Fundamental safety instructions......................................................................................................... 23
2.1 General safety instructions................................................................................................. 23
2.2 Warranty and liability for application examples ................................................................... 24
2.3 Cybersecurity information .................................................................................................. 25
3 Fundamentals ...................................................................................................................................... 27
3.1 Product overview ............................................................................................................... 27
3.2 Operator components ........................................................................................................ 28
3.2.1 Touch panels ..................................................................................................................... 28
3.2.2 Displays with softkeys ........................................................................................................ 29
3.2.3 Keys and key combinations for operation............................................................................ 31
3.2.4 Machine control panels ...................................................................................................... 38
3.2.4.1 Overview ........................................................................................................................... 38
3.2.4.2 Controls on the machine control panel ............................................................................... 39
3.3 Operator interface ............................................................................................................. 43
3.3.1 Screen layout..................................................................................................................... 43
3.3.2 Status display..................................................................................................................... 44
3.3.3 Actual value window.......................................................................................................... 46
3.3.4 T,F,S window ..................................................................................................................... 48
3.3.5 Current block display.......................................................................................................... 50
3.3.6 Operation via softkeys and buttons .................................................................................... 52
3.3.7 Key combinations on a PC keyboard ................................................................................... 53
3.3.8 Entering or selecting parameters ........................................................................................ 54
3.3.9 Pocket calculator................................................................................................................ 56
3.3.10 Pocket calculator functions................................................................................................. 57
3.3.11 Context menu.................................................................................................................... 59
3.3.12 Changing the user interface language ................................................................................ 60
3.3.13 Entering Chinese characters ............................................................................................... 60
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3.3.13.1 Function - input editor ....................................................................................................... 60
3.3.13.2 Entering Asian characters................................................................................................... 62
3.3.13.3 Editing the dictionary......................................................................................................... 63
3.3.14 Entering Korean characters ................................................................................................ 65
3.3.15 Protection levels................................................................................................................. 67
3.3.16 Work station safety ............................................................................................................ 69
3.3.17 Online help in SINUMERIK Operate ..................................................................................... 69
4 Multi-touch operation.......................................................................................................................... 73
4.1 Touch-sensitive user interface ............................................................................................ 73
4.2 Finger gestures .................................................................................................................. 74
4.3 Multitouch user interface ................................................................................................... 77
4.3.1 Screen layout..................................................................................................................... 77
4.3.2 Function key block ............................................................................................................. 78
4.3.3 Further operator touch controls.......................................................................................... 79
4.3.4 Virtual keyboard ................................................................................................................ 80
4.3.5 Special "tilde" character...................................................................................................... 81
4.4 Expansion with side screen ................................................................................................ 82
4.4.1 Overview ........................................................................................................................... 82
4.4.2 Sidescreen with standard windows..................................................................................... 82
4.4.3 Standard widgets ............................................................................................................... 84
4.4.4 "Actual value" widget ......................................................................................................... 85
4.4.5 "Zero point" widget ............................................................................................................ 85
4.4.6 "Alarms" widget ................................................................................................................. 85
4.4.7 "NC/PLC variables" widget................................................................................................... 85
4.4.8 "Axle load" widget.............................................................................................................. 86
4.4.9 "Tool" widget ..................................................................................................................... 86
4.4.10 "Service life" widget ........................................................................................................... 87
4.4.11 "Program runtime" widget .................................................................................................. 87
4.4.12 Widget "Camera 1" and "Camera 2"..................................................................................... 87
4.4.13 Sidescreen with pages for the ABC keyboard and/or machine control panel ......................... 88
4.4.14 Example 1: ABC keyboard in the sidescreen ........................................................................ 89
4.4.15 Example 2: Machine control panel in the sidescreen ........................................................... 90
4.5 SINUMERIK Operate Display Manager ................................................................................. 91
4.5.1 Overview ........................................................................................................................... 91
4.5.2 Screen layout..................................................................................................................... 92
4.5.3 Operator controls............................................................................................................... 92
5 Setting up the machine ....................................................................................................................... 97
5.1 Switching on and switching off .......................................................................................... 97
5.2 Approaching a reference point ........................................................................................... 98
5.2.1 Referencing axes................................................................................................................ 98
5.2.2 User agreement ................................................................................................................. 99
5.3 Modes of operation.......................................................................................................... 101
5.3.1 General information......................................................................................................... 101
5.3.2 Modes groups and channels............................................................................................. 103
5.3.3 Channel switchover ......................................................................................................... 103
5.4 Settings for the machine .................................................................................................. 105
5.4.1 Switching over the coordinate system (MCS/WCS) ............................................................ 105
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5.4.2 Switching the unit of measurement ................................................................................. 105
5.4.3 Setting the zero offset ...................................................................................................... 107
5.5 Zero offsets...................................................................................................................... 109
5.5.1 Overview - work offsets.................................................................................................... 109
5.5.2 Display active zero offset .................................................................................................. 110
5.5.3 Displaying the zero offset "overview" ................................................................................ 110
5.5.4 Displaying and editing base zero offset ............................................................................. 112
5.5.5 Displaying and editing settable zero offset ........................................................................ 113
5.5.6 Displaying and editing details of the zero offsets............................................................... 113
5.5.7 Deleting a zero offset ....................................................................................................... 115
5.6 Monitoring axis and spindle data...................................................................................... 117
5.6.1 Specify working area limitations....................................................................................... 117
5.6.2 Editing spindle data ......................................................................................................... 117
5.7 Displaying setting data lists .............................................................................................. 119
5.8 Handwheel assignment.................................................................................................... 120
5.9 MDA ................................................................................................................................ 122
5.9.1 Working in MDA............................................................................................................... 122
5.9.2 Loading an MDA program from the Program Manager ...................................................... 122
5.9.3 Saving an MDA program................................................................................................... 123
5.9.4 Editing/executing a MDI program ..................................................................................... 124
5.9.5 Deleting an MDA program................................................................................................ 124
6 Working in manual mode .................................................................................................................. 127
6.1 General ........................................................................................................................... 127
6.2 Selecting a tool and spindle ............................................................................................. 128
6.2.1 T, S, M windows............................................................................................................... 128
6.2.2 Selecting a tool ................................................................................................................ 129
6.2.3 Starting and stopping a spindle manually ......................................................................... 130
6.2.4 Position spindle ............................................................................................................... 131
6.3 Traversing axes ................................................................................................................ 132
6.3.1 Traverse axes by a defined increment................................................................................ 132
6.3.2 Traversing axes by a variable increment ............................................................................ 133
6.4 Positioning axes............................................................................................................... 135
6.5 Manual retraction ............................................................................................................ 136
6.6 Default settings for manual mode .................................................................................... 137
7 Machining the workpiece .................................................................................................................. 139
7.1 Starting and stopping machining...................................................................................... 139
7.2 Selecting a program......................................................................................................... 141
7.3 Program running-in.......................................................................................................... 142
7.4 Displaying the current program block ............................................................................... 144
7.4.1 Current block display........................................................................................................ 144
7.4.2 Displaying a basic block ................................................................................................... 145
7.4.3 Display program level....................................................................................................... 146
7.5 Correcting a program ....................................................................................................... 148
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7.6 Repositioning axes ........................................................................................................... 149
7.7 Controlling the program run............................................................................................. 151
7.7.1 Program control ............................................................................................................... 151
7.7.2 Use Powerride for program control ................................................................................... 153
7.7.3 Skip blocks....................................................................................................................... 154
7.8 Overstore......................................................................................................................... 155
7.9 Editing a program ............................................................................................................ 157
7.9.1 Searching in programs ..................................................................................................... 157
7.9.2 Replacing program text .................................................................................................... 159
7.9.3 Copying/pasting/deleting program blocks ......................................................................... 160
7.9.4 Renumbering a program .................................................................................................. 162
7.9.5 Creating a program block ................................................................................................. 163
7.9.6 Opening additional programs........................................................................................... 164
7.9.7 Editor settings.................................................................................................................. 165
7.10 Display and edit user variables ......................................................................................... 170
7.10.1 Global R parameters......................................................................................................... 171
7.10.2 R parameters ................................................................................................................... 172
7.10.3 Displaying global user data (GUD) .................................................................................... 174
7.10.4 Displaying channel GUDs ................................................................................................. 175
7.10.5 Displaying local user data (LUD) ....................................................................................... 176
7.10.6 Displaying program user data (PUD) ................................................................................. 177
7.10.7 Searching for user variables ............................................................................................. 177
7.11 Display G and auxiliary functions...................................................................................... 180
7.11.1 Selected G functions ........................................................................................................ 180
7.11.2 All G functions ................................................................................................................. 182
7.11.3 G functions for mold making............................................................................................ 182
7.11.4 Auxiliary functions ........................................................................................................... 183
7.12 Displaying superimpositions............................................................................................. 185
7.13 Displaying status of synchronized actions ......................................................................... 186
7.14 Displaying the program runtime and counting workpieces................................................ 188
7.15 Settings for the automatic mode ...................................................................................... 190
7.16 Working with DXF files ..................................................................................................... 193
7.16.1 Overview ......................................................................................................................... 193
7.16.2 Displaying CAD drawings ................................................................................................. 194
7.16.2.1 Open a DXF file ................................................................................................................ 194
7.16.2.2 Cleaning a DXF file ........................................................................................................... 194
7.16.2.3 Enlarging or reducing the CAD drawing ............................................................................ 195
7.16.2.4 Changing the section ....................................................................................................... 196
7.16.2.5 Rotating the view............................................................................................................. 196
7.16.2.6 Displaying/editing information for the geometric data ...................................................... 197
7.16.3 Importing and editing a DXF file ....................................................................................... 198
7.16.3.1 General procedure ........................................................................................................... 198
7.16.3.2 Setting the tolerance........................................................................................................ 198
7.16.3.3 Assigning the machining plane ........................................................................................ 199
7.16.3.4 Selecting the machining range / deleting the range and element ...................................... 199
7.16.3.5 Saving the DXF file ........................................................................................................... 200
7.16.3.6 Specifying a reference point............................................................................................. 201
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7.16.3.7 Accepting contours .......................................................................................................... 202
7.17 Mold making view ........................................................................................................... 205
7.17.1 Starting the mold making view......................................................................................... 207
7.17.2 Adapting the mold making view....................................................................................... 207
7.17.3 Specifically jump to the program block ............................................................................. 208
7.17.4 Searching for program blocks ........................................................................................... 209
7.17.5 Changing the view ........................................................................................................... 209
7.17.5.1 Enlarging or reducing the graphical representation........................................................... 209
7.17.5.2 Moving and rotating the graphic ...................................................................................... 210
7.17.5.3 Modifying the viewport.................................................................................................... 211
8 Simulating machining........................................................................................................................ 213
8.1 Overview ......................................................................................................................... 213
8.2 Simulation prior to machining of the workpiece................................................................ 220
8.3 Simultaneous recording prior to machining of the workpiece............................................ 222
8.4 Simultaneous recording during machining of the workpiece ............................................. 223
8.5 Different views of the workpiece ...................................................................................... 224
8.5.1 Overview ......................................................................................................................... 224
8.5.2 Plan view ......................................................................................................................... 224
8.5.3 3D view ........................................................................................................................... 225
8.5.4 Side view ......................................................................................................................... 225
8.6 Editing the simulation display .......................................................................................... 227
8.6.1 Blank display.................................................................................................................... 227
8.6.2 Showing and hiding the tool path .................................................................................... 227
8.7 Program control during simulation ................................................................................... 228
8.7.1 Changing the feedrate .................................................................................................... 228
8.7.2 Simulating the program block by block ............................................................................. 229
8.8 Modifying and adapting the simulation graphics .............................................................. 230
8.8.1 Enlarging or reducing the graphical representation........................................................... 230
8.8.2 Panning a graphical representation .................................................................................. 231
8.8.3 Rotating the graphical representation............................................................................... 231
8.8.4 Modifying the viewport.................................................................................................... 232
8.8.5 Defining cutting planes .................................................................................................... 232
8.9 Displaying simulation alarms............................................................................................ 234
9 Creating a G code program................................................................................................................ 235
9.1 Graphical programming ................................................................................................... 235
9.2 Program views ................................................................................................................. 236
9.3 Program structure ............................................................................................................ 240
9.4 Fundamentals.................................................................................................................. 241
9.4.1 Machining planes............................................................................................................. 241
9.4.2 Current planes in cycles and input screens........................................................................ 241
9.4.3 Programming a tool (T) .................................................................................................... 242
9.5 Generating a G code program .......................................................................................... 243
9.6 Blank input ...................................................................................................................... 244
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9.6.1 Overview ......................................................................................................................... 244
9.6.2 Calling the input screen ................................................................................................... 245
9.6.3 Blank input ...................................................................................................................... 245
9.7 Selection of the cycles via softkey..................................................................................... 247
10 Multi-channel view ............................................................................................................................ 249
10.1 Multi-channel view .......................................................................................................... 249
10.2 Multi-channel view in the "Machine" operating area ......................................................... 250
10.3 Setting the multi-channel view......................................................................................... 253
11 Collision avoidance ............................................................................................................................ 255
11.1 Collision avoidance .......................................................................................................... 255
11.2 Activate collision avoidance ............................................................................................. 256
11.3 Set collision avoidance ..................................................................................................... 257
12 Tool management.............................................................................................................................. 259
12.1 Lists for the tool management.......................................................................................... 259
12.2 Magazine management ................................................................................................... 261
12.3 Tool types ........................................................................................................................ 262
12.4 Tool dimensioning ........................................................................................................... 265
12.5 Tool list............................................................................................................................ 273
12.5.1 Creating a new tool.......................................................................................................... 275
12.5.2 Additional data ................................................................................................................ 276
12.5.3 Managing several cutting edges ....................................................................................... 278
12.5.4 Deleting a tool ................................................................................................................. 279
12.5.5 Loading and unloading tools ............................................................................................ 280
12.5.6 Selecting a magazine ....................................................................................................... 281
12.5.7 Code carrier connection ................................................................................................... 282
12.5.8 Managing a tool in a file ................................................................................................... 284
12.6 Tool wear......................................................................................................................... 287
12.6.1 Reactivating a tool ........................................................................................................... 289
12.7 Tool data OEM ................................................................................................................. 291
12.8 Magazine......................................................................................................................... 292
12.8.1 Position magazine............................................................................................................ 294
12.8.2 Relocating a tool .............................................................................................................. 294
12.8.3 Deleting / unloading / loading / relocating all tools ............................................................ 295
12.9 Tool details ...................................................................................................................... 297
12.9.1 Displaying tool details ...................................................................................................... 297
12.9.2 Cutting edge data ............................................................................................................ 297
12.9.3 Tool data ......................................................................................................................... 299
12.9.4 Monitoring data............................................................................................................... 300
12.10 Changing a tool type........................................................................................................ 302
12.11 Sorting tool management lists ......................................................................................... 303
12.12 Filtering the tool management lists .................................................................................. 305
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12.13 Specific search in the tool management lists..................................................................... 307
12.14 Multiple selection in the tool management lists ................................................................ 309
12.15 Working with multitool .................................................................................................... 310
12.15.1 Tool list for multitool........................................................................................................ 310
12.15.2 Create multitool............................................................................................................... 311
12.15.3 Equipping multitool with tools ......................................................................................... 313
12.15.4 Removing a tool from multitool........................................................................................ 314
12.15.5 Deleting multitool............................................................................................................ 315
12.15.6 Loading and unloading multitool...................................................................................... 315
12.15.7 Reactivating the multitool ................................................................................................ 316
12.15.8 Relocating a multitool ...................................................................................................... 317
12.15.9 Positioning a multitool ..................................................................................................... 318
12.16 Settings for tool lists ........................................................................................................ 319
13 Managing programs .......................................................................................................................... 321
13.1 Overview ......................................................................................................................... 321
13.1.1 Program management ..................................................................................................... 323
13.1.2 NC memory ..................................................................................................................... 326
13.1.3 Local drive ....................................................................................................................... 327
13.1.4 USB drives ....................................................................................................................... 328
13.1.5 USB drives ....................................................................................................................... 329
13.1.6 FTP drive.......................................................................................................................... 329
13.2 Opening and closing a program ....................................................................................... 331
13.3 Executing a program ........................................................................................................ 333
13.4 Creating a directory/program/job list/program list ............................................................. 335
13.4.1 File and directory names .................................................................................................. 335
13.4.2 Creating a new directory .................................................................................................. 335
13.4.3 Creating a new workpiece ................................................................................................ 336
13.4.4 Creating a new G code program ....................................................................................... 337
13.4.5 Storing any new file ......................................................................................................... 338
13.4.6 Creating a job list ............................................................................................................. 339
13.4.7 Creating a program list..................................................................................................... 340
13.5 Creating templates........................................................................................................... 342
13.6 Searching directories and files .......................................................................................... 343
13.7 Displaying the program in the Preview.............................................................................. 345
13.8 Selecting several directories/programs.............................................................................. 346
13.9 Copying and pasting a directory/program ......................................................................... 348
13.10 Deleting a directory/program............................................................................................ 350
13.11 Changing file and directory properties .............................................................................. 351
13.12 Set up drives .................................................................................................................... 353
13.12.1 Overview ......................................................................................................................... 353
13.12.2 Setting up drives .............................................................................................................. 354
13.13 Viewing PDF documents .................................................................................................. 360
13.14 EXTCALL .......................................................................................................................... 363
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13.15 Execution from external memory (EES) ............................................................................ 366
13.16 Backing up data ............................................................................................................... 367
13.16.1 Generating an archive in the Program Manager ................................................................ 367
13.16.2 Generating an archive via the system data........................................................................ 368
13.16.3 Reading in an archive in the Program Manager ................................................................. 370
13.16.4 Read in archive from system data ..................................................................................... 371
13.17 Setup data ....................................................................................................................... 373
13.17.1 Reading-in set-up data ..................................................................................................... 375
13.18 Recording tools and determining the demand .................................................................. 377
13.18.1 Overview ......................................................................................................................... 377
13.18.2 Opening tool data............................................................................................................ 378
13.18.3 Checking the loading ....................................................................................................... 379
13.19 Backing up parameters..................................................................................................... 381
14 Teaching in a program ....................................................................................................................... 385
14.1 Overview ......................................................................................................................... 385
14.2 Select teach in mode........................................................................................................ 387
14.3 Processing a program....................................................................................................... 388
14.3.1 Inserting a block ............................................................................................................. 388
14.3.2 Editing a block ................................................................................................................. 388
14.3.3 Selecting a block.............................................................................................................. 389
14.3.4 Deleting a block ............................................................................................................... 389
14.4 Teach sets........................................................................................................................ 391
14.4.1 Input parameters for teach-in blocks................................................................................. 392
14.5 Settings for teach-in......................................................................................................... 394
15 Handheld Terminal HT 10 for multi-touch operation......................................................................... 395
15.1 HT 10: Overview .............................................................................................................. 395
15.2 Machine control panel menu............................................................................................ 398
15.3 Virtual keyboard .............................................................................................................. 400
16 Ctrl-Energy ......................................................................................................................................... 401
16.1 Functions......................................................................................................................... 401
16.2 Ctrl-E analysis .................................................................................................................. 403
16.2.1 Displaying energy consumption ....................................................................................... 403
16.2.2 Displaying the energy analyses......................................................................................... 404
16.2.3 Assigning language-dependent names for auxiliary units.................................................. 405
16.2.4 Making settings for measurements................................................................................... 406
16.2.5 Measuring and saving the energy consumption ................................................................ 407
16.2.6 Evaluating measurement results ...................................................................................... 409
16.2.6.1 Overview ......................................................................................................................... 409
16.2.6.2 Displaying the measurement history ................................................................................ 409
16.2.6.3 Displaying consumption values ........................................................................................ 410
16.2.6.4 Comparing usage values .................................................................................................. 411
16.2.6.5 Displaying the long-term measurement of the energy consumption.................................. 411
16.2.7 Manage measurements.................................................................................................... 412
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16.3 Ctrl-E profiles ................................................................................................................... 414
16.3.1 Creating and editing energy-saving profiles ...................................................................... 414
16.3.2 Показано початок документа. Повний текст — у PDF за посиланням вище.
Документ виробника, опублікований як довідковий матеріал на обладнання, яке ми постачаємо. Правовласник може попросити прибрати його — приберемо.