| Вид документа | Технічний документ |
|---|---|
| Виробник | SIEMENS |
| Код документа | SINUMERIK-ONE-Turning |
| Сторінок | 1078 |
| Мова документа | англійська |
| Розмір файлу | 13.5 МБ |
Текст документа
Introduction 1
Fundamental safety
instructions 2
Fundamentals 3
SINUMERIK Multi-touch operation 4
Setting up the machine 5
SINUMERIK ONE
Turning Working in manual mode 6
Machining the workpiece 7
Operating Manual Simulating machining 8
Creating a G code program 9
Creating a ShopTurn
program 10
Programming technology
functions (cycles) 11
Multi-channel machining 12
Collision avoidance 13
Tool management 14
Managing programs 15
Service and diagnostics 16
Working with Manual
Machine 17
Working with a B axis 18
Working with two tool
carriers 19
Valid for
Control
Teaching in a program 20
SINUMERIK ONE
Handheld terminals for
CNC software version V6.25 SP1 multi-touch operation 21
SINUMERIK Operate for PCU/PC V6.25 SP1
Ctrl-Energy 22
07/2025 Editing the PLC user
A5E48384743B AK
program 23
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified persons are those who, because of their training and experience, are familiar with the installation,
assembly, commissioning, operation, decommissioning and disassembly of the product and can recognize risks
and avoid possible hazards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the application described in the catalog and the associated usage
information. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft A5E48384743B AK Copyright © Siemens 2019 - 2025.
Digital Industries Ⓟ 07/2025 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction ......................................................................................................................................... 19
1.1 About SINUMERIK .............................................................................................................. 19
1.2 About this documentation ................................................................................................. 20
1.3 Documentation on the internet .......................................................................................... 21
1.3.1 Documentation overview SINUMERIK ONE ......................................................................... 21
1.3.2 Documentation overview SINUMERIK operator components ............................................... 21
1.4 Feedback on the technical documentation ......................................................................... 23
1.5 mySupport documentation ................................................................................................ 24
1.6 Service and Support........................................................................................................... 25
1.7 Using OpenSSL .................................................................................................................. 27
1.8 Compliance with the General Data Protection Regulation.................................................... 28
2 Fundamental safety instructions......................................................................................................... 29
2.1 General safety instructions................................................................................................. 29
2.2 Warranty and liability for application examples ................................................................... 30
2.3 Cybersecurity information .................................................................................................. 31
3 Fundamentals ...................................................................................................................................... 33
3.1 Product overview ............................................................................................................... 33
3.2 Operator components ........................................................................................................ 34
3.2.1 Touch panels ..................................................................................................................... 34
3.2.2 Machine control panels ...................................................................................................... 35
3.2.2.1 Overview ........................................................................................................................... 35
3.2.2.2 Controls on the machine control panel ............................................................................... 35
3.3 User interface .................................................................................................................... 40
3.3.1 Screen layout..................................................................................................................... 40
3.3.2 Status display..................................................................................................................... 41
3.3.3 Actual value window.......................................................................................................... 43
3.3.4 T,F,S window ..................................................................................................................... 45
3.3.5 Current block display.......................................................................................................... 47
3.3.6 Operation via softkeys and buttons .................................................................................... 48
3.3.7 Key combinations on a PC keyboard ................................................................................... 50
3.3.8 Entering or selecting parameters ........................................................................................ 50
3.3.9 Pocket calculator................................................................................................................ 52
3.3.10 Pocket calculator functions................................................................................................. 53
3.3.11 Context menu.................................................................................................................... 55
3.3.12 Changing the user interface language ................................................................................ 56
3.3.13 Entering Chinese characters ............................................................................................... 56
3.3.13.1 Function - input editor ....................................................................................................... 56
3.3.13.2 Entering Asian characters................................................................................................... 58
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3.3.13.3 Editing the dictionary......................................................................................................... 59
3.3.14 Entering Korean characters ................................................................................................ 61
3.3.15 Protection levels................................................................................................................. 63
3.3.16 Work station safety ............................................................................................................ 65
3.3.17 Cleaning mode .................................................................................................................. 65
3.3.18 Display live image from a camera ....................................................................................... 66
3.3.19 Online help in SINUMERIK Operate ..................................................................................... 67
4 Multi-touch operation.......................................................................................................................... 71
4.1 Touch-sensitive user interface ............................................................................................ 71
4.2 Finger gestures .................................................................................................................. 72
4.3 Multitouch user interface ................................................................................................... 75
4.3.1 Screen layout..................................................................................................................... 75
4.3.2 Function key block ............................................................................................................. 76
4.3.3 Further operator touch controls.......................................................................................... 77
4.3.4 Virtual keyboard ................................................................................................................ 77
4.3.5 Special "tilde" character...................................................................................................... 78
4.4 Expansion with side screen ................................................................................................ 79
4.4.1 Overview ........................................................................................................................... 79
4.4.2 Sidescreen with standard windows..................................................................................... 79
4.4.3 Standard widgets ............................................................................................................... 81
4.4.4 "Actual value" widget ......................................................................................................... 82
4.4.5 "Zero point" widget ............................................................................................................ 82
4.4.6 "Alarms" widget ................................................................................................................. 82
4.4.7 "NC/PLC variables" widget................................................................................................... 82
4.4.8 "Axle load" widget.............................................................................................................. 83
4.4.9 "Tool" widget ..................................................................................................................... 83
4.4.10 "Service life" widget ........................................................................................................... 84
4.4.11 "Program runtime" widget .................................................................................................. 84
4.4.12 Widget "Camera 1" and "Camera 2"..................................................................................... 84
4.4.13 Sidescreen with pages for the ABC keyboard and/or machine control panel ......................... 85
4.4.14 Example 1: ABC keyboard in the sidescreen ........................................................................ 86
4.4.15 Example 2: Machine control panel in the sidescreen ........................................................... 87
4.5 SINUMERIK Operate Display Manager ................................................................................. 88
4.5.1 Overview ........................................................................................................................... 88
4.5.2 Screen layout..................................................................................................................... 89
4.5.3 Operator controls............................................................................................................... 89
5 Setting up the machine ....................................................................................................................... 93
5.1 Switching on and switching off .......................................................................................... 93
5.2 Approaching a reference point ........................................................................................... 94
5.2.1 Referencing axes................................................................................................................ 94
5.2.2 User agreement ................................................................................................................. 95
5.3 Modes and mode groups.................................................................................................... 97
5.3.1 General ............................................................................................................................. 97
5.3.2 Modes groups and channels............................................................................................... 99
5.3.3 Channel switchover ........................................................................................................... 99
5.4 Settings for the machine .................................................................................................. 101
5.4.1 Switching over the coordinate system (MCS/WCS) ............................................................ 101
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5.4.2 Switching the unit of measurement ................................................................................. 101
5.4.3 Setting the zero offset ...................................................................................................... 103
5.5 Measuring the tool........................................................................................................... 106
5.5.1 Measuring a tool manually ............................................................................................... 106
5.5.2 Measuring a tool with a tool probe ................................................................................... 108
5.5.3 Calibrating the tool probe ................................................................................................ 110
5.5.4 Measuring a tool with a magnifying glass ......................................................................... 111
5.5.5 Logging tool measurement results ................................................................................... 111
5.6 Measuring the workpiece zero.......................................................................................... 113
5.6.1 Overview ......................................................................................................................... 113
5.6.2 Sequence of operations ................................................................................................... 118
5.6.3 Examples with manual swiveling (swiveling in JOG mode) ................................................ 118
5.6.4 Set front edge.................................................................................................................. 119
5.6.5 Measuring the inner diameter .......................................................................................... 121
5.6.6 Measuring the outer diameter .......................................................................................... 122
5.6.7 Setting the edge .............................................................................................................. 124
5.6.8 Edge measurement.......................................................................................................... 125
5.6.9 Measuring a corner .......................................................................................................... 130
5.6.10 Measuring a pocket and hole............................................................................................ 133
5.6.11 Measuring a spigot .......................................................................................................... 136
5.6.12 Aligning the plane ........................................................................................................... 142
5.6.13 Defining the measurement function selection................................................................... 144
5.6.14 Logging measurement results for the workpiece zero ....................................................... 145
5.6.15 Calibrating the electronic workpiece probe ....................................................................... 146
5.6.15.1 Calibration of length and radius or diameter..................................................................... 146
5.6.15.2 Calibrate on sphere .......................................................................................................... 148
5.6.15.3 Calibrate radius at edge ................................................................................................... 149
5.6.15.4 Calibrate in groove........................................................................................................... 150
5.7 Settings for the measurement result log ........................................................................... 152
5.8 Zero offsets...................................................................................................................... 154
5.8.1 Display active zero offset .................................................................................................. 155
5.8.2 Displaying the zero offset "overview" ................................................................................ 156
5.8.3 Displaying and editing base zero offset ............................................................................. 157
5.8.4 Displaying and editing settable zero offset ........................................................................ 158
5.8.5 Displaying and editing details of the zero offsets............................................................... 158
5.8.6 Deleting a zero offset ....................................................................................................... 160
5.8.7 Measuring the workpiece zero.......................................................................................... 161
5.9 Monitoring axis and spindle data...................................................................................... 162
5.9.1 Specify working area limitations....................................................................................... 162
5.9.2 Editing spindle data ......................................................................................................... 162
5.9.3 Spindle chuck data........................................................................................................... 163
5.10 Displaying setting data lists .............................................................................................. 167
5.11 Handwheel assignment.................................................................................................... 168
5.12 MDA ................................................................................................................................ 170
5.12.1 Loading an MDA program from the Program Manager ...................................................... 170
5.12.2 Saving an MDA program................................................................................................... 171
5.12.3 Editing/executing a MDI program ..................................................................................... 172
5.12.4 Deleting an MDA program................................................................................................ 173
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6 Working in manual mode .................................................................................................................. 175
6.1 General ........................................................................................................................... 175
6.2 Selecting a tool and spindle.............................................................................................. 176
6.2.1 T,S,M window .................................................................................................................. 176
6.2.2 Selecting a tool ................................................................................................................ 177
6.2.3 Starting and stopping the spindle manually ...................................................................... 178
6.2.4 Positioning the spindle..................................................................................................... 179
6.3 Traversing axes ................................................................................................................ 180
6.3.1 Traverse axes by a defined increment................................................................................ 180
6.3.2 Traversing axes by a variable increment ............................................................................ 181
6.4 Positioning axes............................................................................................................... 183
6.5 Manual retraction ............................................................................................................ 184
6.6 Simple stock removal of workpiece................................................................................... 185
6.7 Thread synchronizing....................................................................................................... 188
6.8 Default settings for manual mode .................................................................................... 190
7 Machining the workpiece .................................................................................................................. 191
7.1 Starting and stopping machining...................................................................................... 191
7.2 Selecting a program......................................................................................................... 193
7.3 Executing a trail program run ........................................................................................... 194
7.4 Displaying the current program block ............................................................................... 195
7.4.1 Current block display........................................................................................................ 195
7.4.2 Displaying a basic block ................................................................................................... 196
7.4.3 Display program level....................................................................................................... 197
7.5 Correcting a program ....................................................................................................... 199
7.6 Repositioning axes ........................................................................................................... 200
7.7 Starting machining at a specific point ............................................................................... 202
7.7.1 Use block search .............................................................................................................. 202
7.7.2 Continuing program from search target............................................................................ 204
7.7.3 Simple search target definition ......................................................................................... 204
7.7.4 Defining an interruption point as search target ................................................................. 205
7.7.5 Entering the search target via search pointer .................................................................... 205
7.7.6 Parameters for block search in the search pointer ............................................................. 206
7.7.7 Block search mode ........................................................................................................... 207
7.7.8 Block search for position pattern ...................................................................................... 209
7.8 Controlling the program run............................................................................................. 211
7.8.1 Program control ............................................................................................................... 211
7.8.2 Use Powerride for program control ................................................................................... 213
7.8.3 Skip blocks....................................................................................................................... 214
7.9 Overstore......................................................................................................................... 215
7.10 Editing a program ............................................................................................................ 217
7.10.1 Searching in programs ..................................................................................................... 217
7.10.2 Replacing program text .................................................................................................... 219
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7.10.3 Copying/pasting/deleting a program block ........................................................................ 220
7.10.4 Renumbering a program .................................................................................................. 222
7.10.5 Creating a program block ................................................................................................. 223
7.10.6 Opening additional programs........................................................................................... 224
7.10.7 Editor settings.................................................................................................................. 225
7.11 Working with DXF files ..................................................................................................... 230
7.11.1 Overview ......................................................................................................................... 230
7.11.2 Displaying CAD drawings ................................................................................................. 231
7.11.2.1 Open a DXF file ................................................................................................................ 231
7.11.2.2 Cleaning a DXF file ........................................................................................................... 231
7.11.2.3 Enlarging or reducing the CAD drawing ............................................................................ 232
7.11.2.4 Changing the section ....................................................................................................... 233
7.11.2.5 Rotating the view............................................................................................................. 233
7.11.2.6 Displaying/editing information for the geometric data ...................................................... 234
7.11.3 Importing and editing a DXF file in the editor.................................................................... 235
7.11.3.1 General procedure ........................................................................................................... 235
7.11.3.2 Specifying a reference point............................................................................................. 235
7.11.3.3 Assigning the machining plane ........................................................................................ 236
7.11.3.4 Setting the tolerance........................................................................................................ 236
7.11.3.5 Selecting the machining range / deleting the range and element ...................................... 237
7.11.3.6 Saving the DXF file ........................................................................................................... 238
7.11.3.7 Transferring the drilling positions ..................................................................................... 239
7.11.3.8 Accepting contours .......................................................................................................... 241
7.12 Importing shapes from CAD programs .............................................................................. 245
7.12.1 Overview ......................................................................................................................... 245
7.12.2 Screen structure "Import from CAD".................................................................................. 245
7.12.3 Reading in CAD data into an editor and processing ........................................................... 249
7.12.3.1 General procedure ........................................................................................................... 249
7.12.3.2 Import from CAD ............................................................................................................. 249
7.12.3.3 Defining reference points ................................................................................................. 250
7.12.3.4 Creating a new plane ....................................................................................................... 253
7.12.3.5 Displaying geometry information ..................................................................................... 254
7.12.3.6 Creating a new contour.................................................................................................... 258
7.12.3.7 Accepting the machining steps......................................................................................... 259
7.13 Display and edit user variables.......................................................................................... 261
7.13.1 Overview ......................................................................................................................... 261
7.13.2 Global R parameters......................................................................................................... 262
7.13.3 R parameters ................................................................................................................... 263
7.13.4 Displaying global user data (GUD) .................................................................................... 265
7.13.5 Displaying channel GUDs ................................................................................................. 266
7.13.6 Displaying local user data (LUD) ....................................................................................... 267
7.13.7 Displaying program user data (PUD) ................................................................................. 268
7.13.8 Searching for user variables ............................................................................................. 269
7.14 Displaying G functions and auxiliary functions.................................................................. 271
7.14.1 Selected G functions ........................................................................................................ 271
7.14.2 All G functions ................................................................................................................. 273
7.14.3 G functions for mold making............................................................................................ 273
7.14.4 Auxiliary functions ........................................................................................................... 274
7.15 Displaying superimpositions............................................................................................. 276
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7.16 Mold making view ........................................................................................................... 279
7.16.1 Starting the mold making view......................................................................................... 281
7.16.2 Adapting the mold making view....................................................................................... 281
7.16.3 Specifically jump to the program block ............................................................................. 282
7.16.4 Searching for program blocks ........................................................................................... 283
7.16.5 Changing the view ........................................................................................................... 284
7.16.5.1 Enlarging or reducing the graphical representation........................................................... 284
7.16.5.2 Moving and rotating the graphic ...................................................................................... 285
7.16.5.3 Modifying the viewport.................................................................................................... 285
7.17 Displaying the program runtime and counting workpieces................................................ 287
7.18 Setting for automatic mode.............................................................................................. 289
8 Simulating machining........................................................................................................................ 293
8.1 Overview ......................................................................................................................... 293
8.2 Simulation before machining of the workpiece ................................................................. 299
8.3 Simultaneous recording before machining of the workpiece ............................................. 301
8.4 Simultaneous recording during machining of the workpiece ............................................. 302
8.5 Setting the model quality ................................................................................................. 303
8.6 Different views of the workpiece ...................................................................................... 304
8.6.1 Side view ......................................................................................................................... 304
8.6.2 Half section ..................................................................................................................... 305
8.6.3 Face view......................................................................................................................... 305
8.6.4 3D view ........................................................................................................................... 305
8.6.5 2-window ........................................................................................................................ 306
8.7 Graphical display.............................................................................................................. 307
8.8 Editing the simulation display .......................................................................................... 308
8.8.1 Blank display.................................................................................................................... 308
8.8.2 Showing and hiding the tool path .................................................................................... 309
8.9 Program control during the simulation ............................................................................. 311
8.9.1 Changing the feedrate .................................................................................................... 311
8.9.2 Simulating the program block by block ............................................................................. 312
8.10 Editing and adapting a simulation graphic ....................................................................... 313
8.10.1 Enlarging or reducing the graphical representation........................................................... 313
8.10.2 Panning a graphical representation .................................................................................. 314
8.10.3 Rotating the graphical representation............................................................................... 314
8.10.4 Modifying the viewport.................................................................................................... 315
8.10.5 Defining cutting planes .................................................................................................... 315
8.11 Displaying simulation alarms............................................................................................ 317
9 Creating a G code program................................................................................................................ 319
9.1 Graphical programming ................................................................................................... 319
9.2 Program views ................................................................................................................. 320
9.3 Program structure ............................................................................................................ 325
9.4 Fundamentals.................................................................................................................. 326
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9.4.1 Machining planes............................................................................................................. 326
9.4.2 Current planes in cycles and input screens........................................................................ 326
9.4.3 Programming a tool (T) .................................................................................................... 327
9.5 Generating a G code program .......................................................................................... 328
9.6 Blank input ...................................................................................................................... 329
9.7 Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP,
SC, F)............................................................................................................................... 332
9.8 Selection of the cycles via softkey..................................................................................... 333
9.9 Calling technology cycles ................................................................................................. 337
9.9.1 Hiding cycle parameters ................................................................................................... 337
9.9.2 Setting data for cycles ...................................................................................................... 337
9.9.3 Checking cycle parameters ............................................................................................... 337
9.9.4 Programming variables .................................................................................................... 338
9.9.5 Changing a cycle call........................................................................................................ 338
9.9.6 Compatibility for cycle support ........................................................................................ 339
9.9.7 Additional functions in the input screens .......................................................................... 339
9.10 Measuring cycle support .................................................................................................. 340
10 Creating a ShopTurn program ........................................................................................................... 341
10.1 Graphic program control, ShopTurn programs .................................................................. 341
10.2 Program views ................................................................................................................. 342
10.3 Program structure ............................................................................................................ 348
10.4 Fundamentals.................................................................................................................. 349
10.4.1 Machining planes............................................................................................................. 349
10.4.2 Machining cycle, approach/retraction ............................................................................... 350
10.4.3 Absolute and incremental dimensions .............................................................................. 352
10.4.4 Polar coordinates ............................................................................................................. 354
10.4.5 Clamping the spindle ....................................................................................................... 355
10.4.6 Damping brake ................................................................................................................ 356
10.5 Creating a ShopTurn program........................................................................................... 357
10.6 Program header ............................................................................................................... 359
10.7 Generating program blocks .............................................................................................. 362
10.8 Tool, offset value, feedrate and spindle speed (T, D, F, S, V)............................................... 363
10.9 Call work offsets............................................................................................................... 366
10.10 Repeating program blocks................................................................................................ 367
10.11 Entering the number of workpieces.................................................................................. 369
10.12 Changing program blocks ................................................................................................ 370
10.13 Changing program settings .............................................................................................. 371
10.14 Selection of the cycles via softkey..................................................................................... 373
10.15 Calling technology functions ............................................................................................ 378
10.15.1 Additional functions in the input screens .......................................................................... 378
10.15.2 Checking cycle parameters ............................................................................................... 378
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10.15.3 Setting data for technological functions ........................................................................... 378
10.15.4 Programming variables .................................................................................................... 379
10.15.5 Changing a cycle call........................................................................................................ 379
10.15.6 Compatibility for cycle support ........................................................................................ 380
10.16 Programming the approach/retraction cycle...................................................................... 381
10.17 Programming retraction to tool change point ................................................................... 383
10.18 Measuring cycle support .................................................................................................. 384
10.19 Example: Standard machining .......................................................................................... 385
10.19.1 Workpiece drawing .......................................................................................................... 386
10.19.2 Programming................................................................................................................... 386
10.19.3 Results/simulation test ..................................................................................................... 399
10.19.4 G code machining program .............................................................................................. 401
11 Programming technology functions (cycles)..................................................................................... 405
11.1 Know-how protection ...................................................................................................... 405
11.2 Drilling ............................................................................................................................ 406
11.2.1 General ........................................................................................................................... 406
11.2.2 Centering (CYCLE81)........................................................................................................ 407
11.2.3 Drilling (CYCLE82)............................................................................................................ 409
11.2.4 Reaming (CYCLE85) ......................................................................................................... 413
11.2.5 Boring (CYCLE86)............................................................................................................. 415
11.2.6 Deep-hole drilling 1 (CYCLE83)......................................................................................... 418
11.2.7 Deep-hole drilling 2 (CYCLE830)....................................................................................... 424
11.2.8 Tapping (CYCLE84, 840)................................................................................................... 434
11.2.9 Drill and thread milling (CYCLE78).................................................................................... 442
11.2.10 Positions and position patterns......................................................................................... 446
11.2.11 Arbitrary positions (CYCLE802)......................................................................................... 447
11.2.12 Row position pattern (HOLES1) ........................................................................................ 452
11.2.13 Grid or frame position pattern (CYCLE801) ...................................................................... 454
11.2.14 Circle or pitch circle position pattern (HOLES2) ................................................................. 458
11.2.15 Displaying and hiding positions ........................................................................................ 464
11.2.16 Repeating positions ......................................................................................................... 465
11.3 Rotate.............................................................................................................................. 467
11.3.1 General ........................................................................................................................... 467
11.3.2 Stock removal (CYCLE951) ............................................................................................... 467
11.3.3 Groove (CYCLE930).......................................................................................................... 470
11.3.3.1 Function .......................................................................................................................... 470
11.3.3.2 Parameter........................................................................................................................ 473
11.3.4 Undercut form E and F (CYCLE940) .................................................................................. 474
11.3.5 Thread undercuts (CYCLE940) .......................................................................................... 476
11.3.6 Thread turning (CYCLE99) ................................................................................................ 479
11.3.6.1 Special aspects of the selection alternatives for infeed depths........................................... 496
11.3.7 Thread chain (CYCLE98) ................................................................................................... 497
11.3.7.1 Special aspects of the selection alternatives for infeed depths........................................... 503
11.3.8 Cut-off (CYCLE92) ............................................................................................................ 504
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