| Вид документа | Технічний документ |
|---|---|
| Виробник | SIEMENS |
| Код документа | SINUMERIK-840D-sl |
| Сторінок | 116 |
| Мова документа | англійська |
| Розмір файлу | 3.0 МБ |
Текст документа
Preface
SINUMERIK 840D sl NCU
1
______________
System overview
2
SINUMERIK 840D sl ______________
Application Planning
3
______________
Safety Information
NCU 4
______________
Description
Operating and display
5
Manual ______________
elements
6
______________
Interfaces
7
______________
Dimension drawings
8
______________
Mounting
9
______________
Connections
10
______________
Technical Data
11
______________
Spare Parts/Accessories
A
______________
Appendix
Applicable to
Controller
SINUMERIK 840D sl/840DE sl
07/2007
6FC5397-0AP10-2BA0
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG Ordernumber: 6FC5397-0AP10-2BA0 Copyright © Siemens AG 2007.
Automation and Drives Ⓟ 07/2007 Technical data subject to change
Postfach 48 48
90327 NÜRNBERG
GERMANY
Safety Guidelines
Preface
SINUMERIK® Documentation
The SINUMERIK documentation is organized in 3 parts:
● General documentation
● User documentation
● Manufacturer/Service Documentation
An overview of publications, which is updated on a monthly and also provides information
about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Select "Support" → "Technical Documentation" → "Overview of Publications".
The Internet version of DOConCD (DOConWEB) is available under:
http://www.automation.siemens.com/doconweb
Information about training courses and FAQs (Frequently Asked Questions) can be found at
the following website:
http://www.siemens.com/motioncontrol under "Support".
Target group
This documentation is intended for manufacturers of machine tools, particularly:
● Project engineers, electricians and installers
● Maintenance and service personnel
Benefits
The information in this manual facilitates installation and connection of the SINUMERIK
840D numerical control in the control cabinet.
Standard scope
This Equipment Manual describes the NCU 710/720/730 controller modules and all
components associated with the construction and installation of a SINUMERIK 840D sl
controller.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 3
Preface
Technical Support
If you have any questions, please contact us on the following hotline:
Europe/Africa
Phone +49 180 5050 222
Fax +49 180 5050 223
Internet http://www.siemens.com/automation/support-request
America
Phone +1 423 262 2522
Fax +1 423 262 2200
E-mail mailto:techsupport.sea@siemens.com
Asia/Pacific
Phone +86 1064 719 990
Fax +86 1064 747 474
E-mail mailto:techsupport.asia@siemens.com
Note
For technical support telephone numbers for different countries, go to:
Enter http://www.siemens.com/automation/service&support
Questions about the documentation
If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:
Fax: +49 9131 98 63315
E-mail: mailto:docu.motioncontrol@siemens.com
A fax form is available in the appendix of this document.
SINUMERIK Internet address
http://www.siemens.com/sinumerik
NCU
4 Manual, 07/2007, 6FC5397-0AP10-2BA0
Preface
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● On the Internet: http://support.automation.siemens.com
under product/order number 15257461
● at the relevant branch office of the A&D MC group of Siemens AG.
Convention
Throughout this document, the term "Control Unit" is also used for product designations
NCU 7x0, provided that the technical conditions described are applicable to all variants.
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 5
Preface
NCU
6 Manual, 07/2007, 6FC5397-0AP10-2BA0
Table of contents
Preface ...................................................................................................................................................... 3
1 System overview...................................................................................................................................... 11
1.1 Application....................................................................................................................................11
1.2 System configuration ...................................................................................................................11
1.3 Variants ........................................................................................................................................13
2 Application Planning ................................................................................................................................ 15
2.1 Secondary electrical conditions ...................................................................................................15
2.1.1 Connection Conditions.................................................................................................................15
2.1.2 Protective Separation as per EN 61800-5-1 ................................................................................15
2.1.3 Grounding concept.......................................................................................................................17
2.1.4 RI suppression measures ............................................................................................................19
2.2 Ambient Climatic and Mechanical Conditions..............................................................................20
2.2.1 Test and Requirements Standards ..............................................................................................20
2.2.2 Transport and Storage Conditions ...............................................................................................21
2.2.3 Operating Conditions ...................................................................................................................22
3 Safety Information.................................................................................................................................... 25
3.1 Danger notices .............................................................................................................................25
3.2 ESD notices .................................................................................................................................27
4 Description............................................................................................................................................... 29
4.1 Features .......................................................................................................................................29
4.2 Illustration.....................................................................................................................................29
4.3 Type plate ....................................................................................................................................32
4.4 Power supply................................................................................................................................33
5 Operating and display elements .............................................................................................................. 35
5.1 Overview of operating and display elements ...............................................................................35
5.2 CompactFlash Card .....................................................................................................................37
5.2.1 Properties.....................................................................................................................................37
5.2.2 Inserting the CompactFlash card .................................................................................................38
5.3 LED displays ................................................................................................................................39
5.4 Reset button.................................................................................................................................40
5.5 7-segment display........................................................................................................................40
5.6 Start-up and mode selector switch ..............................................................................................41
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 7
Table of contents
6 Interfaces................................................................................................................................................. 43
6.1 Interface overview ....................................................................................................................... 43
6.2 DRIVE CLiQ Interfaces X100 - X105 .......................................................................................... 44
6.3 PROFIBUS DP interfaces X126 and X136 ................................................................................. 45
6.3.1 Properties .................................................................................................................................... 45
6.3.2 Application................................................................................................................................... 46
6.4 Ethernet interfaces (X120, X130, X127) ..................................................................................... 47
6.4.1 Features ...................................................................................................................................... 47
6.4.2 Application................................................................................................................................... 49
6.5 PROFINET interfaces port 1 - port 4........................................................................................... 50
6.5.1 Properties .................................................................................................................................... 50
6.5.2 Application................................................................................................................................... 52
6.6 Digital inputs/outputs X122 and X132......................................................................................... 53
6.6.1 Properties .................................................................................................................................... 53
6.6.2 Assignment ................................................................................................................................. 55
6.6.3 Technical data............................................................................................................................. 56
6.6.4 Application................................................................................................................................... 57
6.7 Power supply X124 ..................................................................................................................... 57
6.8 Test sockets X131 - X134 ........................................................................................................... 59
6.9 USB interfaces X125, X135 ........................................................................................................ 60
7 Dimension drawings ................................................................................................................................ 61
7.1 Dimension drawing...................................................................................................................... 61
8 Mounting.................................................................................................................................................. 63
8.1 Safety information ....................................................................................................................... 63
8.2 Installation types ......................................................................................................................... 64
8.3 Mounting the control unit on the rear wall of the control cabinet ................................................ 66
8.3.1 Mounting control unit using spacers ........................................................................................... 66
8.3.2 Mounting the Control Unit without spacers ................................................................................. 66
8.3.3 Mounting the Control Unit for segregated heat removal ............................................................. 68
8.4 Lateral mounting of Control Unit on the SINAMICS drive line-up ............................................... 70
9 Connections............................................................................................................................................. 71
9.1 Overview ..................................................................................................................................... 71
9.2 Safety information for wiring........................................................................................................ 73
9.3 Opening the front cover............................................................................................................... 73
9.4 Power supply............................................................................................................................... 74
9.4.1 Safety regulations ....................................................................................................................... 74
9.4.2 Standards and Regulations......................................................................................................... 75
9.4.3 Mains voltage .............................................................................................................................. 76
9.4.4 Connecting the power supply...................................................................................................... 77
9.5 DRIVE CLiQ components ........................................................................................................... 77
9.5.1 DRIVE-CLiQ wiring ..................................................................................................................... 77
9.5.2 Connectable DRIVE-CLiQ components...................................................................................... 79
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8 Manual, 07/2007, 6FC5397-0AP10-2BA0
Table of contents
9.6 Digital I/Os....................................................................................................................................80
9.6.1 Connecting cables for digital inputs/outputs ................................................................................80
9.6.2 Wiring interfaces X122 and X132 ................................................................................................80
9.6.3 Using a shield connection ............................................................................................................81
9.7 PROFIBUS / MPI .........................................................................................................................82
9.7.1 Connection components in PROFIBUS.......................................................................................82
9.7.2 PROFIBUS cables and connectors .............................................................................................82
9.7.3 PROFIBUS cable lengths ............................................................................................................83
9.7.4 Rules for routing PROFIBUS cables............................................................................................84
9.7.5 Connecting PROFIBUS DP .........................................................................................................84
9.7.6 Disconnecting stations from the PROFIBUS ...............................................................................85
9.7.7 Operating the X136 interface as MPI...........................................................................................86
9.8 PROFINET ...................................................................................................................................86
9.8.1 Wiring PROFINET........................................................................................................................86
9.8.2 PROFINET cables .......................................................................................................................87
9.8.3 Preparing the twisted pair cables.................................................................................................88
9.8.4 Example PROFINET CBA configuration......................................................................................90
10 Technical Data......................................................................................................................................... 91
11 Spare Parts/Accessories ......................................................................................................................... 93
11.1 Dual fan/ battery module..............................................................................................................93
11.1.1 Application....................................................................................................................................93
11.1.2 Mounting ......................................................................................................................................94
11.2 TM15 Terminal Module ................................................................................................................96
11.3 DRIVE-CLiQ Hub Module DMC20 ...............................................................................................96
11.4 NX10/15 .......................................................................................................................................97
11.4.1 Description ...................................................................................................................................97
11.4.2 Operating and display elements ..................................................................................................99
11.4.3 Interfaces ...................................................................................................................................100
11.4.4 Dimension drawing ....................................................................................................................103
11.4.5 Mounting ....................................................................................................................................104
11.4.6 Port.............................................................................................................................................106
11.4.7 Technical Data ...........................................................................................................................107
11.5 Ordering data .............................................................................................................................108
A Appendix................................................................................................................................................ 109
A.1 Abbreviations .............................................................................................................................109
A.2 Publication-specific information .................................................................................................110
A.2.1 Feedback on the documentation................................................................................................110
A.2.2 Overview ....................................................................................................................................112
Index...................................................................................................................................................... 113
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 9
Table of contents
NCU
10 Manual, 07/2007, 6FC5397-0AP10-2BA0
System overview 1
1.1 Application
Features
SINUMERIK 840D sl is a digital complete system integrated in the SINAMICS S120 drive
system and supplemented by the SIMATIC S7-300 automation system that is suitable for the
mid-sized and large power range.
● Maximum performance and flexibility, above all for complex multi-axis systems.
● Uniform openness from operation up to the NC core.
● Optimum integration into networks.
● Uniform structure in respect of operation, programming and visualization.
● Integrated safety functions for man and machine: SINUMERIK Safety Integrated
● Operating and programming software such as ShopMill or ShopTurn, as well as Motion
Control Information System Products (MCIS-Products) can be used for the production
sector.
Fields of application
The SINUMERIK 840D sl can be used worldwide in tool and mold making, for high-speed
cutting applications, for wood and glass processing, for handling operations, in transfer lines
and rotary indexing machines, for mass production and JobShop production.
The SINUMERIK 840DE sl is available as an export version for use in countries where
approval is required.
1.2 System configuration
The heart of the SINUMERIK 840D sl is the Numerical Control Unit (NCU). It combines NCK,
HMI, PLC, closed-loop control and communication tasks.
Components
For operating, programming, and visualization, the corresponding HMI software is integrated
in the NCU software. For increased operating performance, the SINUMERIK PCU 50.3
industrial PC can be used.
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 11
System overview
1.2 System configuration
With the TCU (Thin Client Unit), the operator panel can be installed as much as 100 meters
away. Up to 4 distributed operator panel fronts can be operated on an NCU or PCU 50.3.
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Figure 1-1 Typical topology of the SINUMERIK 840D sl complete system
The following components can be attached to the Control Unit:
● SINUMERIK operator panel front with TCU/PCU 50.3 and machine control
panel/pushbutton panel
● SIMATIC CE panel
● Handheld units
● SIMATIC S7-300 I/O
● Distributed PLC I/Os using a PROFIBUS DP connection or PROFINET I/O (only applies
to NCU 720.2 PN and NCU 730.2 PN)
● Programming device
● SINAMICS 120 drive system
● Feed and main spindle motors
– 1FT/1FK/1FN/1FW6/1FE1/2SP1 synchronous motors
– 1PH/1PM asynchronous motors
NCU
12 Manual, 07/2007, 6FC5397-0AP10-2BA0
System overview
1.3 Variants
With the NCU 720.2 PN and NCU 730.2 PN, the SINUMERIK 840D sl is offering integrated
PROFINET functionality for the first time.
Supported:
● PROFINET CBA functionality
The CBA functionality integrated in the NCU allows users to modularize machinery and
systems: Rapid real-time communication (up to 10 ms) between the controllers means
that systems lend themselves better to standardization and can be reused or expanded
more easily. Response to customer demands is faster and more flexible and startup is
simplified and speeded up by pretesting at component level.
● PROFINET IO
As part of PROFINET, PROFINET IO is a communication concept that is used to
implement modular, distributed applications. PROFINET IO is based on Industrial
Ethernet and allows distributed field and I/O equipment to be connected to the central
processing unit.
256 PROFINET IO devices can be operated on the NCU as an IO controller.
The typical topology with Industrial Ethernet, illustrated above, can be integrated in
exactly the same way using PROFINET IO (or PROFINET components). Using
PROFINET machine control panels or operator panels means, of course, that diagnostics
is available as a PN device.
1.3 Variants
The scalability of the hardware and software – both in the controller and operating area –
provides the prerequisites for use of the SINUMERIK 840D sl in many sectors. The
possibilities range from simple positioning tasks up to complex multi-axis systems.
Application areas and performance
● As many as 6 axes can be implemented on an NCU 710. The NCU 710 can be expanded
by up to 2 NX modules. One possible benefit would be improved servo drive control
performance.
● On the NCU 720/730, the number of axes and/or the performance of the drive controller
can be increased to 31 axes. This is achieved by using the NX10/15 module. The NCU
720/730 can be expanded by up to 6 NX10/15 modules in performance for the drive
controller and number of axes.
● Use of an NCU 730 is recommended for maximum dynamics and accuracy in mold
making or in the high speed cutting sector.
● The NCU 730.2 PN is the new flagship of the SINUMERIK 840D sl and, with a
significantly higher PLC capacity than an NCU 730.2, represents the most advanced
configuration within the SINUMERIK 840D sl range.
The following table shows the essential features of the various Control Units:
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 13
System overview
1.3 Variants
Table 1-1 Variants
Property NCU 710.1/.2 NCU 720.1/.2/.2 PN NCU 730.1/.2/.2 PN
DRIVE CLiQ ports 4 6 6
Axes Up to 6 Up to 31 Up to 31
NX10/15 Up to 2 Up to 5 Up to 5
NCU
14 Manual, 07/2007, 6FC5397-0AP10-2BA0
Application Planning 2
2.1 Secondary electrical conditions
2.1.1 Connection Conditions
Compliance with the connection conditions
The controller is tested for compliance with the ambient conditions specified below. Fault-
free operation is only ensured if:
● These ambient conditions are maintained when storing, transporting and operating the
equipment.
● Original components and spare parts are used. This applies in particular to the use of
specified cables and plug connectors,
● the equipment is correctly installed and commissioned.
DANGER
The equipment may not be commissioned until it has been clearly identified that the
machine in which the controller is installed is in full conformance with the specifications
in EC Machinery Directive 98/37/EC.
Assistance and support
The connection conditions must be carefully maintained while setting up the complete
system. Please contact your sales representative for assistance and support.
2.1.2 Protective Separation as per EN 61800-5-1
Prerequisite
The complete system includes user interfaces (UIs) and interfaces for servicing, startup and
maintenance.
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 15
Application Planning
2.1 Secondary electrical conditions
User interfaces (UIs)
UIs are all the interfaces that are freely accessible to the machine operator without the need
for tools or aids. These user interfaces are designed with safe isolation to EN 61800-5-1.
Interfaces for servicing, startup and maintenance
DANGER
The interfaces for servicing/installation and start-up/maintenance purposes are provided
without protective separation.
If necessary, these interfaces can be isolated safely using a supplementary adapter
(insulation voltage 230 V AC). Although these adapters are not included in the Siemens
scope of delivery, you can buy these parts from your local dealer, who will be happy to
advise you.
DANGER
Safe isolation can only be ensured if the system configuration specified below is strictly
adhered to. When mounting additional components (e.g. S7-300 FM, IP) with an end user
interface, please make sure that the end user interface has a basic insulation for at least
230 V AC.
The figure below shows the galvanic isolation of the 840D sl/SINAMICS S120/S7-300
system.
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NCU
16 Manual, 07/2007, 6FC5397-0AP10-2BA0
Application Planning
2.1 Secondary electrical conditions
(1) Floating power supply of the SINAMICS electronics unit with 230 V AC basic insulation.
(2) Floating transistor triggers for the three-phase rectifier bridge with 230 V AC basic insulation
(3) Floating transistor triggers for each axis of the three-phase inverter bridge with 230 V AC basic
insulation
(4) Floating signal connection from the NCU to the TCU or HT with 230 V AC basic insulation.
(5) Non-isolated signal line between NC and I/O devices.
(6) Non-isolated user interface with safe isolation for 230 VAC through interfaces 1 to 4 and 7.
(7) Safely-isolated 5 V DC power supply, fed from a safely-isolated 24 V DC supply.
(8) 24 V DC power supply unit for external devices and for the machine adaptation control
according to applicable standards in the form of a PELV (Protective Extra Low Voltage) circuit
featuring safe isolation.
(9) Floating interfaces to the machine (not accessible to the end user).
(10) Floating signal interfaces directly accessible to the end user (e.g. V.24 etc.). For these
interfaces, you must always make sure that there is either safe isolation with respect to the line
supply voltage or that there are two basic insulation levels, for 230 V AC each.
(11) 5 V DC power supply with basic insulation, fed from a safely-isolated 24 V DC supply.
2.1.3 Grounding concept
Components
The SINUMERIK 840D sl system consists of a number of individual components which have
been designed so that the system complies with the appropriate EMC and safety standards.
The individual system components are:
● Numerical Control Unit (NCU):
● Machine control panel (MCP), pushbutton panel (MPP)
● Keyboard
● Operator panels (operator panel front + TCU/PCU)
● Distributor box and handheld unit
● S7-300 I/O with IM 153 interface module
Grounding measures
The individual modules are attached to a metal cabinet panel by means of screws. Make
sure that near the screws a low-impedance contact of the Control Unit with the cabinet panel
can be made. Insulating paints at the contact point must be removed. The electronics unit
grounds of the modules are connected to each other via DRIVE-CLiQ.
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 17
Application Planning
2.1 Secondary electrical conditions
It is permissible to have a cluster of operator components for ground connection/PA.
Example: The Control Unit on the swivel arm.
It is sufficient in this instance to connect the ground connections of, for example, the PCU,
TCU and operator panel front using a cable and to route a shared grounding conductor to
the central ground connection in the control cabinet. Minimum cable diameter of 10 mm2.
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Figure 2-2 Grounding concept
MB Shielded signal cable with reference ground
M Motor
G Encoder
PA Equipotential bonding conductor
SL Protective conductor
The following rules apply for external cable cross sections:
● Minimum PA cross section ≥ 10 mm2
● The cable cross section of the central protective conductor is calculated from the cable
cross section of the line connection as follows:
Line connection S (mm2) Protective conductor SL min. (mm2)
S ≤ 16 S
16 ≤ S ≤ 35 16
S ≥ 35 S/2
NCU
18 Manual, 07/2007, 6FC5397-0AP10-2BA0
Application Planning
2.1 Secondary electrical conditions
NOTICE
If the connecting cable (e.g. PROFIBUS) is routed through several control cabinets, an
equipotential bonding conductor is to be connected to the Control Unit's "potential
connection". A finely stranded copper conductor with a 4 mm² cross-section must be used.
The equipotential bonding conductor is to be routed together with the connecting cable.
Additional references
/EMV/ EMC Installation Guide
2.1.4 RI suppression measures
In addition to the protective grounding of system components, special precautions must be
taken to ensure safe, fault-free operation of the system. These measures include shielded
signal cables, special equipotential bonding, isolation, and shielding measures.
Shielded signal lines
● To ensure safe, fault-free operation of the system, it is essential to use the cables
specified in the individual diagrams.
● For digital signal transmission, the shielding must always be connected to the housings at
both ends.
Exception:
If non-Siemens devices are connected (printers, programming devices, etc.), standard
shielded cables grounded at one end can also be used. However, these devices must not
be connected to the controller during normal operation. However, if the system cannot
operate without them, then the cable shields must be connected at both ends.
Furthermore, the non-Siemens device must be connected to the controller via an
equipotential bonding cable.
Cable definitions
● Signal cables (example)
– Data cables (Ethernet, PROFIBUS, sensor cables, etc.)
– Binary inputs and outputs
– EMERGENCY OFF lines
● Load cables (example)
– Low-voltage supply lines (230 V AC, +24 V DC, etc.)
– Supply cables to contactors (primary and secondary circuit)
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 19
Application Planning
2.2 Ambient Climatic and Mechanical Conditions
Rules for routing cables
In order to maximize noise immunity for the complete system (controller, power section,
machine) the following EMC measures must be observed:
● The distance between signal lines and load cables must be maximized.
● If necessary, signal and load cables may cross one another (if possible, at an angle of
90°), but must never be laid close or parallel to one another.
● Only cables provided by the manufacturer should be used as signal cables from and to
the control unit.
● Signal cables may not be routed close to strong external magnetic fields (e.g., motors
and transformers).
● Pulse-loaded HC/HV lines must always be laid completely separately from all other lines.
● If signal lines cannot be routed a sufficient distance away from other cables, they must be
installed in grounded cable ducts (metal).
● The clearance (interference injection area) between the following lines must be kept to a
minimum:
– Signal line and electrical circuit signal line (twisted)
– Signal line and associated equipotential bonding conductor
– Equipotential bonding conductor and protective conductor (routed together)
Note
For more information about interference suppression measures and connection of
shielded cables, see
References
/EMV/ EMC Installation Guide
2.2 Ambient Climatic and Mechanical Conditions
2.2.1 Test and Requirements Standards
Test standards
Vibratory load EN 60068-2-6
Shock load EN 60068-2-27
Air-conditioning EN 60068-2-1, EN 60068-2-2, EN 60068-2-14, EN 60068-2-30,
EN 60068-2-31, EN 60068-2-32, EN 60068-2-33, EN 60068-2-34
NCU
20 Manual, 07/2007, 6FC5397-0AP10-2BA0
Application Planning
2.2 Ambient Climatic and Mechanical Conditions
Requirements standards
Long-term storage EN 60721-3-1
Shipping EN 60721-3-2
Stationary operation EN 60721-3-3
2.2.2 Transport and Storage Conditions
Components in original packaging
The following specifications apply to components in transport packaging:
Table 2-1 Climatic environmental conditions according to EN 60721-3-1/-3-2, Class 1K3/2K4
Transport Storage
Temperature range -40 ... 70 °C -25 ... 55 °C
Temperature change < 18 K < 18 K Within one hour
Relative humidity 10 ... 95 % 10 ... 95 % Annual average
Permissible change in Max. 0.1 % Max. 0.1 % Within 1 minute
relative humidity
Table 2-2 Test limit values for mechanical environmental conditions during transport/storage
Vibration Frequency range 5 ... 9 Hz
to EN 60068-2-6 Constant deflection 7.5 mm
Acceleration amplitude 9 ... 200 Hz: 2 g
Shock resistance Acceleration 30 g,
to EN 60068-2-27 Duration of nominal shock 6 ms
Number of nominal shocks 18 shocks
Shock form Half-sine
g ≈ 9.81 m/s2 (acceleration due to gravity)
Shipping backup batteries
Backup batteries may only be shipped in the original packaging. No special authorization is
required to ship backup batteries. The lithium content is approximately 300 mg.
Note
The backup battery is classified as a hazardous substance, Class 9, in accordance with the
relevant air-freight transportation regulations.
NCU
Manual, 07/2007, 6FC5397-0AP10-2BA0 21
Application Planning
2.2 Ambient Climatic and Mechanical Conditions
DANGER
Incorrect handling of backup batteries can lead to a risk of ignition, explosion and
combustion. The stipulations of DIN EN 60086-4, in particular regarding avoidance of
mechanical or electrical tampering of any kind, must be complied with.
2.2.3 Operating Conditions
Climatic ambient conditions
If the specified values cannot be maintained, then a heat exchanger or air conditioner must
be provided.
Table 2-3 Climatic environmental conditions to EN 60721-3-3, Class 3K5
Temperature range 0 ... 55 °C
Temperature change Max. 0.5 K Within 1 minute
Relative humidity 5 … 90 %
Permissible change in relative Max. 0.1 % Within 1 minute
humidity
Moisture condensation and Not permissible
ice formation
Dripping water, spray, splash Not permissible
water, water jets
Supply air Without caustic gases, dusts and oils
Atmospheric pressure 106 to 82 kPa 0 to 2000 meters above mean sea level
Derating At altitudes of 2500 to 5000 m above mean sea level, the upper
temperature limit must be reduced by 3.5 °C/500 m.
Table 2-4 Test limit values for mechanical environmental conditions during operation
Vibration Frequency band 10 ... 58 Hz
to EN 60068-2-6 Constant deflection 0.075 mm
Acceleration amplitude 58 ... 200 Hz: 1 g
Shock resistance Acceleration 15 g
to EN 60068-2-27 Duration of nominal shock 11 ms
Number of nominal shocks 18 shocks
Shock form half-sine
g ≈ 9.81 m/s2 (acceleration due to gravity)
Function-impairing gases
Degree of severity 3C2 according to EN60721-3-3
NCU
22 Manual, 07/2007, 6FC5397-0AP10-2BA0
Application Planning
2.2 Ambient Climatic and Mechanical Conditions
Function-impairing dust
When working in areas where gases, dust and oils may be hazardous to functionality, the
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