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Технічний документ SIEMENS — SINUMERIK 828D Milling

Вид документаТехнічний документ
ВиробникSIEMENS
Код документаSINUMERIK-828D-Milling
Сторінок1002
Мова документаанглійська
Розмір файлу11.9 МБ

О чём документ

Официальное руководство по применению Siemens для ЧПУ SINUMERIK 828D с интерфейсом SINUMERIK Operate (версия ПО V5.24, 07/2024, A5E48383612B AG). Документ описывает работу с системой в режиме фрезерования: настройку станка, измерение инструмента и нуля заготовки, ручную обработку, программирование (G-код и ShopMill), технологические циклы, имитацию, управление инструментом, диагностику и сервис. Предназначен для операторов универсальных станков с SINUMERIK Operate.

Ключевые характеристики

Параметр Значение
Система управления SINUMERIK 828D / SINUMERIK 828
Версия CNC-ПО V5.24
Версия SINUMERIK Operate для PCU/PC V5.24
Номер документа A5E48383612B AG
Дата выпуска 07/2024
Операторские панели (multitouch) OP 015 black, OP 019 black, SIMATIC ITC V3, SIMATIC IFP, SIMATIC panel IPC
Пульты станка (пример) MCP 483C IE
Мобильный пульт HT 10 (дисплей 10,1" TFT, 1280 x 800 пикселей)
Разрешение OP015 1024x768 пикселей (до трёх каналов)
Разрешение OP019 1280x1024 пикселей (до четырёх каналов)
Максимальная длина имени инструмента 31 символ ASCII
Максимальная длина блока программы 512 символов
Максимум контурных элементов 250
Максимум позиций в одном шаге «Positions» 600
Максимум одновременно открытых программ в редакторе 10
Максимум вложенности подпрограмм 15
Максимум энергосберегающих профилей Ctrl-Energy 8
Максимум устройств Easy Extend 64
Записей в журнале аварий до 500 событий

Что внутри документа

  • Основы безопасности: предупреждения DANGER/WARNING/CAUTION/NOTICE, квалифицированный персонал, информация по кибербезопасности.
  • Основы работы: обзор продукта, панели оператора (OP 010 и др.), клавиши, пульты станка, пользовательский интерфейс, уровни защиты, онлайн-справка.
  • Multitouch-управление: жесты пальцами, виртуальная клавиатура, боковой экран с виджетами, Display Manager (опция P81).
  • Настройка станка: включение, выход на референтную точку, режимы JOG/MDA/AUTO/TEACH IN/REPOS/REF POINT, измерение инструмента вручную и щупом, измерение нуля детали (кромка, угол, карман, отверстие, шип, плоскость), нулевые смещения, MDA.
  • Обработка детали: запуск/остановка программ, поиск блока, коррекция программы, REPOS, переопределение (overstore), редактирование, работа с DXF-файлами и импорт из CAD, отображение G-функций, вид формообразования, время выполнения и счётчик деталей.
  • Имитация обработки: моделирование, синхронная запись, виды (план, 3D, сбоку, токарный вид, полусечение), управление подачей и пошаговый режим.
  • Программирование: создание G-код программ и ShopMill-программ, ввод заготовки, параметры PL/RP/SC/F, технологические функции — сверление (CYCLE81…CYCLE84/840), фрезерование (CYCLE61, POCKET3/4, CYCLE76/77, SLOT1/2, CYCLE70, CYCLE60), контурное фрезерование (CYCLE62–64, CYCLE72), точение на фрезерно-токарных станках (CYCLE951/952, CYCLE930, CYCLE940, CYCLE99, CYCLE98, CYCLE92), CYCLE800 (поворот плоскости/инструмента), CYCLE832 (High Speed Settings).
  • Управление инструментами: списки инструментов, типы инструментов, износ, магазин, мультитool, сортировка/фильтрация/поиск.
  • Программы: менеджер программ, диски NC/local/USB/network/FTP, EXTCALL, EES, архивирование, данные настройки, многократное закрепление.
  • Диагностика и сервис: аварии и сообщения, переменные NC/PLC, снимки экрана, версии, журнал, удалённая диагностика; Manual Machine; Teach-in; мобильный пульт HT 10; Ctrl-Energy; Easy Message; Easy Extend; Service Planner; редактор PLC-программы.

Быстрый старт

  1. Включите систему; при инкрементальной измерительной системе выйдите в референтную точку: <JOG> → <REF POINT>, выберите ось и направление (+/−); после выхода ось помечается как привязанная, активируются программные концевики.
  2. Измерьте инструмент: в режиме JOG нажмите «Meas. tool» → «Length manual» или используйте автоматическое измерение («Length auto») с электрическим щупом после его калибровки.
  3. Измерьте ноль детали: JOG → «Workpiece zero», выберите вариант (кромка, угол, карман, отверстие, шип, плоскость), задайте целевую позицию X0/Y0/Z0 и сохраните результат в рабочий офсет (например, G54).
  4. Создайте или выберите программу в «Program Manager», откройте её в редакторе и заполните заголовок программы (офсет, заготовку, PL/RP/SC).
  5. Выберите программу кнопкой «Select» — система перейдёт в область «Machine»; проверьте программу имитацией (кнопка «Simulation»).
  6. Запустите обработку клавишей <CYCLE START>; остановка — <CYCLE STOP> (продолжение с места останова), отмена — <RESET>.

Частые вопросы

Как выйти на референтную точку после включения станка?
В режиме JOG нажмите <REF POINT>, выберите ось и направление (<+> или <->). Ось считается привязанной при достижении референтной точки; до этого программные концевики и ограничение рабочей зоны не активны.
Чем отличаются режимы CYCLE84 и CYCLE840 при нарезании резьбы?
CYCLE84 — жёсткое нарезание без компенсирующего патрона (возможно многопроходное при наличии измерительной системы шпинделя), CYCLE840 — с компенсирующим патроном (за один проход). Выбор задаётся полем «Compensating chuck mode».
Что нужно для автоматического измерения инструмента?
Сначала калибруйте электрический щуп («Calibrate probe»), затем введите приблизительные значения длины и радиуса/диаметра в список инструментов; измерение запускается клавишей <CYCLE START>. Калибровку можно выполнять с поворотом шпинделя на 180° для компенсации эксцентриситета.
Как работает функция поиска блока (block search)?
После выбора программы и режима поиска укажите цель (курсором, текстовым поиском, точкой прерывания или указателем поиска) и нажмите «Start search». Для продолжения нажмите <CYCLE START> дважды: первый старт выводит накопленные вспомогательные функции, второй продолжает программу с найденного места.
Можно ли выполнять программы с внешнего носителя?
Да: через команду EXTCALL (файлы MPF/SPF с сетевого диска, путь не более 112 символов) либо через опцию EES («Execution from external storage»). Прямой запуск с USB-флешки не рекомендуется — отключение во время работы остановит обработку.
Какие технологические циклы доступны для фрезерования?
Центрование CYCLE81, сверление CYCLE82, развёртывание CYCLE85, глубокое сверление CYCLE83/CYCLE830, растачивание CYCLE86, нарезание резьбы CYCLE84/CYCLE840, сверление+резьбофрезерование CYCLE78, торцевое CYCLE61, прямоугольный POCKET3 и круглый POCKET4 карман, прямоугольный CYCLE76 и круглый CYCLE77 шип, многогранник CYCLE79, продольный SLOT1 и кольцевой SLOT2 паз, открытый паз CYCLE899, удлинённое отверстие LONGHOLE, резьбофрезерование CYCLE70, гравировка CYCLE60, а также контурные CYCLE62–64 и CYCLE72.

Текст документа

Introduction                1
                                     Fundamental safety
                                     instructions                2

                                     Fundamentals                3
SINUMERIK
                                     Multitouch operation with
                                     SINUMERIK Operate           4
SINUMERIK 828D
Milling
                                     Setting up the machine      5

                                     Execution in manual mode    6
Application Manual

                                     Machining the workpiece     7

                                     Simulating machining        8
                                     Generating a G code
                                     program                     9
                                     Creating a ShopMill
                                     program                     10
                                     Programming
                                     technological functions     11
                                     (cycles)

                                     Multi-channel view          12

                                     Collision avoidance         13

Valid for
                                     Tool management             14
Control
SINUMERIK 828
                                     Managing programs           15
CNC software version V5.24
SINUMERIK Operate for PCU/PC V5.24
                                     Service and diagnostics     16
07/2024
A5E48383612B AG
                                     Continued on next page
Siemens Aktiengesellschaft   A5E48383612B AG               Copyright © Siemens 2008 - 2024.
Digital Industries           Ⓟ 07/2024 Subject to change   All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
                     Continued

                     Working with Manual
                     Machine                  17

                     Teaching in a program    18
                     Handheld terminals for
                     multi-touch operation    19
SINUMERIK 828D
Milling
                     Ctrl-Energy              20

                     Easy Message             21
Application Manual

                     Easy Extend              22

                     Service Planner          23
                     Editing the PLC user
                     program                  24
Legal information
Warning notice system
             This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
             damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
             symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
             graded according to the degree of danger.

                   DANGER
             indicates that death or severe personal injury will result if proper precautions are not taken.

                   WARNING
             indicates that death or severe personal injury may result if proper precautions are not taken.

                   CAUTION
             indicates that minor personal injury can result if proper precautions are not taken.

             NOTICE
             indicates that property damage can result if proper precautions are not taken.
             If more than one degree of danger is present, the warning notice representing the highest degree of danger will
             be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
             property damage.
Qualified Personnel
             The product/system described in this documentation may be operated only by personnel qualified for the specific
             task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
             Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
             avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
             Note the following:

                   WARNING
             Siemens products may only be used for the applications described in the catalog and in the relevant technical
             documentation. If products and components from other manufacturers are used, these must be recommended or
             approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
             are required to ensure that the products operate safely and without any problems. The permissible ambient
             conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
             All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
             this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
             the owner.
Disclaimer of Liability
             We have reviewed the contents of this publication to ensure consistency with the hardware and software
             described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
             information in this publication is reviewed regularly and any necessary corrections are included in subsequent
             editions.

             Siemens Aktiengesellschaft            A5E48383612B AG                                      Copyright © Siemens 2008 - 2024.
             Digital Industries                    Ⓟ 07/2024 Subject to change                          All rights reserved
             Postfach 48 48
             90026 NÜRNBERG
             GERMANY
Table of contents

1      Introduction ......................................................................................................................................... 21
       1.1               About SINUMERIK .............................................................................................................. 21
       1.2               About this documentation ................................................................................................. 22
       1.3               Documentation on the internet .......................................................................................... 23
       1.3.1             Documentation overview SINUMERIK 828D ........................................................................ 23
       1.3.2             Documentation overview SINUMERIK operator components ............................................... 23
       1.4               Feedback on the technical documentation ......................................................................... 25
       1.5               mySupport documentation ................................................................................................ 26
       1.6               Service and Support........................................................................................................... 27
       1.7               Using OpenSSL .................................................................................................................. 29
       1.8               General Data Protection Regulation .................................................................................... 30
2      Fundamental safety instructions......................................................................................................... 31
       2.1               General safety instructions................................................................................................. 31
       2.2               Warranty and liability for application examples ................................................................... 32
       2.3               Cybersecurity information .................................................................................................. 33
3      Fundamentals ...................................................................................................................................... 35
       3.1               Product overview ............................................................................................................... 35
       3.2               Operator panel fronts......................................................................................................... 36
       3.2.1             Overview ........................................................................................................................... 36
       3.2.2             Keys of the operator panel ................................................................................................. 38
       3.3               Machine control panels ...................................................................................................... 46
       3.3.1             Overview ........................................................................................................................... 46
       3.3.2             Controls on the machine control panel ............................................................................... 46
       3.4               User interface .................................................................................................................... 50
       3.4.1             Screen layout..................................................................................................................... 50
       3.4.2             Status display..................................................................................................................... 51
       3.4.3             Actual value window.......................................................................................................... 53
       3.4.4             T,F,S window ..................................................................................................................... 55
       3.4.5             Operation via softkeys and buttons .................................................................................... 57
       3.4.6             Entering or selecting parameters ........................................................................................ 58
       3.4.7             Pocket calculator................................................................................................................ 60
       3.4.8             Pocket calculator functions................................................................................................. 61
       3.4.9             Context menu.................................................................................................................... 63
       3.4.10            Changing the user interface language ................................................................................ 63
       3.4.11            Entering Chinese characters ............................................................................................... 64
       3.4.11.1          Function - input editor ....................................................................................................... 64
       3.4.11.2          Entering Asian characters................................................................................................... 66
       3.4.11.3          Editing the dictionary......................................................................................................... 67

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Table of contents

      3.4.12           Entering Korean characters ................................................................................................ 68
      3.4.13           Protection levels................................................................................................................. 71
      3.4.14           Work station safety ............................................................................................................ 73
      3.4.15           Cleaning mode .................................................................................................................. 73
      3.4.16           Online help in SINUMERIK Operate ..................................................................................... 74
4     Multitouch operation with SINUMERIK Operate.................................................................................. 77
      4.1              Multitouch panels .............................................................................................................. 77
      4.2              Touch-sensitive user interface ............................................................................................ 78
      4.3              Finger gestures .................................................................................................................. 79
      4.4              Multitouch user interface ................................................................................................... 82
      4.4.1            Screen layout..................................................................................................................... 82
      4.4.2            Function key block ............................................................................................................. 83
      4.4.3            Further operator touch controls.......................................................................................... 83
      4.4.4            Virtual keyboard ................................................................................................................ 84
      4.4.5            Special "tilde" character...................................................................................................... 85
      4.5              Expansion with side screen ................................................................................................ 86
      4.5.1            Overview ........................................................................................................................... 86
      4.5.2            Sidescreen with standard windows..................................................................................... 86
      4.5.3            Standard widgets ............................................................................................................... 88
      4.5.4            "Actual value" widget ......................................................................................................... 88
      4.5.5            "Zero point" widget ............................................................................................................ 89
      4.5.6            "Alarms" widget ................................................................................................................. 89
      4.5.7            "NC/PLC variables" widget................................................................................................... 89
      4.5.8            "Axle load" widget.............................................................................................................. 90
      4.5.9            "Tool" widget ..................................................................................................................... 90
      4.5.10           "Service life" widget ........................................................................................................... 91
      4.5.11           "Program runtime" widget .................................................................................................. 91
      4.5.12           Widget "Camera 1" and "Camera 2"..................................................................................... 91
      4.5.13           Sidescreen with pages for the ABC keyboard and/or machine control panel ......................... 92
      4.5.14           Example 1: ABC keyboard in the sidescreen ........................................................................ 93
      4.5.15           Example 2: Machine control panel in the sidescreen ........................................................... 94
      4.6              SINUMERIK Operate Display Manager ................................................................................. 95
      4.6.1            Overview ........................................................................................................................... 95
      4.6.2            Screen layout..................................................................................................................... 96
      4.6.3            Operator controls............................................................................................................... 96
5     Setting up the machine ..................................................................................................................... 101
      5.1              Switching on and switching off ........................................................................................ 101
      5.2              Approaching a reference point ......................................................................................... 102
      5.2.1            Referencing axes.............................................................................................................. 102
      5.2.2            User agreement ............................................................................................................... 103
      5.3              Operating modes ............................................................................................................. 105
      5.3.1            General ........................................................................................................................... 105
      5.3.2            Modes groups and channels............................................................................................. 107
      5.3.3            Channel switchover ......................................................................................................... 107
      5.4              Settings for the machine .................................................................................................. 109
      5.4.1            Switching over the coordinate system (MCS/WCS) ............................................................ 109

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                                                                                                                                    Table of contents

       5.4.2         Switching the unit of measurement ................................................................................. 109
       5.4.3         Setting the zero offset ...................................................................................................... 111
       5.5           Measure tool.................................................................................................................... 113
       5.5.1         Overview ......................................................................................................................... 113
       5.5.2         Manually measuring drilling and milling tools................................................................... 113
       5.5.3         Measuring drilling and milling tools with the workpiece reference point ........................... 114
       5.5.4         Measuring drilling and milling tools with fixed reference point.......................................... 115
       5.5.5         Measuring radius or diameter........................................................................................... 116
       5.5.6         Fixed point calibration ..................................................................................................... 117
       5.5.7         Measuring the drilling and milling tool length with electrical tool probe............................ 117
       5.5.8         Calibrating the electrical tool probe .................................................................................. 120
       5.5.9         Manually measuring a turning tool (for milling/turning machine)...................................... 121
       5.5.10        Manually measuring a turning tool using a tool probe (for milling/turning machine) ......... 122
       5.5.11        Logging tool measurement results ................................................................................... 124
       5.6           Measuring the workpiece zero.......................................................................................... 125
       5.6.1         Overview ......................................................................................................................... 125
       5.6.2         Sequence of operations ................................................................................................... 129
       5.6.3         Examples with manual swiveling (swiveling in JOG mode) ................................................ 130
       5.6.4         Setting the edge .............................................................................................................. 131
       5.6.5         Edge measurement.......................................................................................................... 133
       5.6.6         Measuring a corner .......................................................................................................... 137
       5.6.7         Measuring a pocket and hole............................................................................................ 140
       5.6.8         Measuring a spigot .......................................................................................................... 143
       5.6.9         Aligning the plane ........................................................................................................... 149
       5.6.10        Defining the measurement function selection................................................................... 151
       5.6.11        Logging measurement results for the workpiece zero ....................................................... 152
       5.6.12        Calibrating the electronic workpiece probe ....................................................................... 153
       5.6.12.1      Calibration of length and radius or diameter..................................................................... 153
       5.6.12.2      Calibrate on sphere .......................................................................................................... 155
       5.7           Settings for the measurement result log ........................................................................... 157
       5.8           Zero offsets...................................................................................................................... 159
       5.8.1         Overview - work offsets.................................................................................................... 159
       5.8.2         Display active zero offset .................................................................................................. 160
       5.8.3         Displaying the zero offset "overview" ................................................................................ 160
       5.8.4         Displaying and editing base zero offset ............................................................................. 162
       5.8.5         Displaying and editing settable zero offset ........................................................................ 163
       5.8.6         Displaying and editing details of the zero offsets............................................................... 163
       5.8.7         Deleting a zero offset ....................................................................................................... 165
       5.8.8         Measuring the workpiece zero.......................................................................................... 166
       5.9           Monitoring axis and spindle data...................................................................................... 167
       5.9.1         Specify working area limitations....................................................................................... 167
       5.9.2         Editing spindle data ......................................................................................................... 167
       5.10          Displaying setting data lists .............................................................................................. 169
       5.11          Handwheel assignment.................................................................................................... 170
       5.12          MDA ................................................................................................................................ 172
       5.12.1        Working in MDA............................................................................................................... 172
       5.12.2        Saving an MDA program................................................................................................... 172
       5.12.3        Editing/executing a MDI program ..................................................................................... 173

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Application Manual, 07/2024, A5E48383612B AG                                                                                                               7
Table of contents

      5.12.4           Deleting an MDA program................................................................................................ 174
6     Execution in manual mode ................................................................................................................ 175
      6.1              General ........................................................................................................................... 175
      6.2              Selecting a tool and spindle.............................................................................................. 176
      6.2.1            T, S, M windows............................................................................................................... 176
      6.2.2            Selecting a tool ................................................................................................................ 178
      6.2.3            Starting and stopping a spindle manually ......................................................................... 178
      6.2.4            Position spindle ............................................................................................................... 179
      6.3              Traversing axes ................................................................................................................ 181
      6.3.1            Traverse axes by a defined increment................................................................................ 181
      6.3.2            Traversing axes by a variable increment ............................................................................ 182
      6.4              Positioning axes............................................................................................................... 183
      6.5              Swiveling......................................................................................................................... 184
      6.6              Manual retraction ............................................................................................................ 189
      6.7              Simple face milling of the workpiece ................................................................................ 190
      6.8              Simple workpiece machining operations with milling/turning machines............................ 193
      6.8.1            Simple workpiece face milling (milling/turning machine) .................................................. 193
      6.8.2            Simple stock removal of workpiece (for milling/turning machine)...................................... 195
      6.9              Default settings for manual mode .................................................................................... 199
7     Machining the workpiece .................................................................................................................. 201
      7.1              Starting and stopping machining...................................................................................... 201
      7.2              Selecting a program......................................................................................................... 203
      7.3              Testing a program ............................................................................................................ 204
      7.4              Displaying the current program block ............................................................................... 205
      7.4.1            Displaying a basic block ................................................................................................... 205
      7.4.2            Display program level....................................................................................................... 205
      7.5              Correcting a program ....................................................................................................... 207
      7.6              Repositioning axes ........................................................................................................... 208
      7.7              Starting machining at a specific point ............................................................................... 209
      7.7.1            Use block search .............................................................................................................. 209
      7.7.2            Continuing program from search target............................................................................ 212
      7.7.3            Simple search target definition ......................................................................................... 212
      7.7.4            Defining an interruption point as search target ................................................................. 213
      7.7.5            Entering the search target via search pointer .................................................................... 213
      7.7.6            Parameters for block search in the search pointer ............................................................. 214
      7.7.7            Block search mode ........................................................................................................... 215
      7.7.8            Block search for position pattern ...................................................................................... 217
      7.8              Controlling the program run............................................................................................. 219
      7.8.1            Program control ............................................................................................................... 219
      7.8.2            Use Powerride for program control ................................................................................... 221
      7.8.3            Skip blocks....................................................................................................................... 222
      7.9              Overstore......................................................................................................................... 223

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                                                                                                                                  Table of contents

       7.10          Editing a program ............................................................................................................ 225
       7.10.1        Searching in programs ..................................................................................................... 225
       7.10.2        Replacing program text .................................................................................................... 227
       7.10.3        Copying/pasting/deleting a program block ........................................................................ 228
       7.10.4        Renumbering a program .................................................................................................. 230
       7.10.5        Creating a program block ................................................................................................. 231
       7.10.6        Opening additional programs........................................................................................... 232
       7.10.7        Editor settings.................................................................................................................. 233
       7.11          Working with DXF files ..................................................................................................... 237
       7.11.1        Overview ......................................................................................................................... 237
       7.11.2        Displaying CAD drawings ................................................................................................. 238
       7.11.2.1      Open a DXF file ................................................................................................................ 238
       7.11.2.2      Cleaning a DXF file ........................................................................................................... 238
       7.11.2.3      Enlarging or reducing the CAD drawing ............................................................................ 239
       7.11.2.4      Changing the section ....................................................................................................... 240
       7.11.2.5      Rotating the view............................................................................................................. 240
       7.11.2.6      Displaying/editing information for the geometric data ...................................................... 241
       7.11.3        Importing and editing a DXF file in the editor.................................................................... 242
       7.11.3.1      General procedure ........................................................................................................... 242
       7.11.3.2      Specifying a reference point............................................................................................. 242
       7.11.3.3      Assigning the machining plane ........................................................................................ 243
       7.11.3.4      Setting the tolerance........................................................................................................ 243
       7.11.3.5      Selecting the machining range / deleting the range and element ...................................... 244
       7.11.3.6      Saving the DXF file ........................................................................................................... 245
       7.11.3.7      Transferring the drilling positions ..................................................................................... 246
       7.11.3.8      Accepting contours .......................................................................................................... 248
       7.12          Importing shapes from CAD programs .............................................................................. 252
       7.12.1        Overview ......................................................................................................................... 252
       7.12.2        Screen structure "Import from CAD".................................................................................. 253
       7.12.3        Supported models............................................................................................................ 254
       7.12.4        Reading in CAD data into an editor and processing ........................................................... 255
       7.12.4.1      General procedure ........................................................................................................... 255
       7.12.4.2      Import from CAD ............................................................................................................. 255
       7.12.4.3      Creating a new plane ....................................................................................................... 256
       7.12.4.4      Defining reference points ................................................................................................. 257
       7.12.4.5      Displaying geometry information ..................................................................................... 259
       7.12.4.6      Creating a new contour.................................................................................................... 263
       7.12.4.7      Accepting the machining steps......................................................................................... 264
       7.13          Display and edit user variables.......................................................................................... 266
       7.13.1        Overview ......................................................................................................................... 266
       7.13.2        Global R parameters......................................................................................................... 267
       7.13.3        R parameters ................................................................................................................... 268
       7.13.4        Displaying global user data (GUD) .................................................................................... 270
       7.13.5        Displaying channel GUDs ................................................................................................. 271
       7.13.6        Displaying local user data (LUD) ....................................................................................... 272
       7.13.7        Displaying program user data (PUD) ................................................................................. 273
       7.13.8        Searching for user variables ............................................................................................. 273
       7.14          Displaying G Functions and Auxiliary Functions ................................................................ 276
       7.14.1        Selected G functions ........................................................................................................ 276
       7.14.2        All G functions ................................................................................................................. 278

Milling
Application Manual, 07/2024, A5E48383612B AG                                                                                                             9
Table of contents

      7.14.3           G functions for mold making............................................................................................ 278
      7.14.4           Auxiliary functions ........................................................................................................... 279
      7.15             Displaying superimpositions............................................................................................. 281
      7.16             Mold making view ........................................................................................................... 284
      7.16.1           Overview ......................................................................................................................... 284
      7.16.2           Starting the mold making view......................................................................................... 286
      7.16.3           Adapting the mold making view....................................................................................... 286
      7.16.4           Specifically jump to the program block ............................................................................. 287
      7.16.5           Searching for program blocks ........................................................................................... 288
      7.16.6           Changing the view ........................................................................................................... 289
      7.16.6.1         Enlarging or reducing the graphical representation........................................................... 289
      7.16.6.2         Moving and rotating the graphic ...................................................................................... 290
      7.16.6.3         Modifying the viewport.................................................................................................... 290
      7.17             Displaying the program runtime and counting workpieces................................................ 292
      7.18             Setting for automatic mode.............................................................................................. 294
8     Simulating machining........................................................................................................................ 297
      8.1              Overview ......................................................................................................................... 297
      8.2              Simulation before machining of the workpiece ................................................................. 305
      8.3              Simultaneous recording before machining of the workpiece ............................................. 306
      8.4              Simultaneous recording during machining of the workpiece ............................................. 307
      8.5              Different views of the workpiece ...................................................................................... 308
      8.5.1            Plan view ......................................................................................................................... 308
      8.5.2            3D view ........................................................................................................................... 309
      8.5.3            Side view ......................................................................................................................... 309
      8.5.4            Turning view.................................................................................................................... 310
      8.5.5            Half section ..................................................................................................................... 310
      8.6              Editing the simulation display .......................................................................................... 312
      8.6.1            Blank display.................................................................................................................... 312
      8.6.2            Showing and hiding the tool path .................................................................................... 312
      8.7              Program control during the simulation ............................................................................. 313
      8.7.1            Changing the feedrate .................................................................................................... 313
      8.7.2            Simulating the program block by block ............................................................................. 314
      8.8              Changing and adapting a simulation graphic .................................................................... 315
      8.8.1            Enlarging or reducing the graphical representation........................................................... 315
      8.8.2            Panning a graphical representation .................................................................................. 316
      8.8.3            Rotating the graphical representation............................................................................... 316
      8.8.4            Modifying the viewport.................................................................................................... 317
      8.8.5            Defining cutting planes .................................................................................................... 317
      8.9              Displaying simulation alarms............................................................................................ 319
9     Generating a G code program ........................................................................................................... 321
      9.1              Graphical programming ................................................................................................... 321
      9.2              Program views ................................................................................................................. 322
      9.3              Program structure ............................................................................................................ 326

                                                                                                                                          Milling
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                                                                                                                                      Table of contents

       9.4             Fundamentals.................................................................................................................. 327
       9.4.1           Machining planes............................................................................................................. 327
       9.4.2           Current planes in cycles and input screens........................................................................ 327
       9.4.3           Programming a tool (T) .................................................................................................... 328
       9.5             Generating a G code program .......................................................................................... 329
       9.6             Blank input ...................................................................................................................... 330
       9.7             Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP,
                       SC, F)............................................................................................................................... 332
       9.8             Selection of the cycles via softkey..................................................................................... 333
       9.9             Calling technology functions ............................................................................................ 337
       9.9.1           Hiding cycle parameters ................................................................................................... 337
       9.9.2           Setting data for cycles ...................................................................................................... 337
       9.9.3           Checking cycle parameters ............................................................................................... 337
       9.9.4           Programming variables .................................................................................................... 338
       9.9.5           Changing a cycle call........................................................................................................ 338
       9.9.6           Compatibility for cycle support ........................................................................................ 339
       9.9.7           Additional functions in the input screens .......................................................................... 339
       9.10            Measuring cycle support .................................................................................................. 340
10     Creating a ShopMill program............................................................................................................. 341
       10.1            Program views ................................................................................................................. 342
       10.2            Program structure ............................................................................................................ 348
       10.3            Fundamentals.................................................................................................................. 349
       10.3.1          Machining planes............................................................................................................. 349
       10.3.2          Polar coordinates ............................................................................................................. 349
       10.3.3          Absolute and incremental dimensions .............................................................................. 350
       10.4            Creating a ShopMill program............................................................................................ 353
       10.5            Program header ............................................................................................................... 354
       10.6            Program header (for milling/turning machine) .................................................................. 356
       10.7            Generating program blocks .............................................................................................. 359
       10.8            Tool, offset value, feed and spindle speed (T, D, F, S, V)..................................................... 360
       10.9            Defining machine functions.............................................................................................. 362
       10.10           Call work offsets............................................................................................................... 364
       10.11           Repeating program blocks................................................................................................ 365
       10.12           Specifying the number of workpieces ............................................................................... 367
       10.13           Changing program blocks ................................................................................................ 368
       10.14           Changing program settings .............................................................................................. 369
       10.15           Selection of the cycles via softkey..................................................................................... 371
       10.16           Calling technology functions ............................................................................................ 376
       10.16.1         Additional functions in the input screens .......................................................................... 376
       10.16.2         Checking input parameters .............................................................................................. 376

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Application Manual, 07/2024, A5E48383612B AG                                                                                                                11
Table of contents

      10.16.3        Setting data for technological functions ........................................................................... 376
      10.16.4        Changing a cycle call........................................................................................................ 377
      10.16.5        Programming variables .................................................................................................... 377
      10.16.6        Compatibility for cycle support ........................................................................................ 378
      10.17          Measuring cycle support .................................................................................................. 379
      10.18          Example, standard machining .......................................................................................... 380
      10.18.1        Workpiece drawing .......................................................................................................... 381
      10.18.2        Programming................................................................................................................... 381
      10.18.3        Results/simulation test ..................................................................................................... 393
      10.18.4        G code machining program .............................................................................................. 395
11    Programming technological functions (cycles) ................................................................................. 399
      11.1           Know-how protection ...................................................................................................... 399
      11.2           Drilling ............................................................................................................................ 400
      11.2.1         General ........................................................................................................................... 400
      11.2.2         Centering (CYCLE81)........................................................................................................ 401
      11.2.3         Drilling (CYCLE82)............................................................................................................ 402
      11.2.4         Reaming (CYCLE85) ......................................................................................................... 406
      11.2.5         Deep-hole drilling 1 (CYCLE83)......................................................................................... 407
      11.2.6         Deep-hole drilling 2 (CYCLE830)....................................................................................... 413
      11.2.7         Boring (CYCLE86)............................................................................................................. 423
      11.2.8         Tapping (CYCLE84, 840)................................................................................................... 425
      11.2.9         Drill and thread milling (CYCLE78).................................................................................... 432
      11.2.10        Positioning and position patterns ..................................................................................... 436
      11.2.11        Arbitrary positions (CYCLE802)......................................................................................... 438
      11.2.12        Row position pattern (HOLES1) ........................................................................................ 441
      11.2.13        Grid or frame position pattern (CYCLE801) ....................................................................... 442
      11.2.14        Circle or pitch circle position pattern (HOLES2) ................................................................. 444
      11.2.15        Displaying and hiding positions ........................................................................................ 446
      11.2.16        Repeating positions ......................................................................................................... 448
      11.3           Milling ............................................................................................................................. 449
      11.3.1         Face milling (CYCLE61) .................................................................................................... 449
      11.3.2         Rectangular pocket (POCKET3) ......................................................................................... 451
      11.3.3         Circular pocket (POCKET4)................................................................................................ 459
      11.3.4         Rectangular spigot (CYCLE76) .......................................................................................... 466
      11.3.5         Circular spigot (CYCLE77) ................................................................................................. 471
      11.3.6         Multi-edge (CYCLE79) ...................................................................................................... 476
      11.3.6.1       Machining ....................................................................................................................... 478
      11.3.7         Longitudinal groove (SLOT1) ............................................................................................ 481
      11.3.8         Circumferential groove (SLOT2)........................................................................................ 490
      11.3.9         Open groove (CYCLE899) ................................................................................................. 497
      11.3.10        Long hole (LONGHOLE) - only for G code programs .......................................................... 506
      11.3.11        Thread milling (CYCLE70)................................................................................................. 508
      11.3.12        Engraving (CYCLE60) ....................................................................................................... 512
      11.4           Contour milling................................................................................................................ 519
   

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