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Технічний документ SIEMENS — SINAMICS G150

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Текст документа

SINAMICS G150
     Converter cabinet units 1750 kW to 2700 kW

     Operating instructions · 03/2011

SINAMICS
                                             s
 Converter cabinet units    ___________________
                            Foreword

                            ___________________
                            Safety Notes     1

                            ___________________
                            Device Overview  2
  SINAMICS
                            ___________________
                            Mechanical installation 3
  G150
  Converter cabinet units   ___________________
                            Electrical installation 4

                            ___________________
                            Commissioning    5
  Operating Instructions
                            ___________________
                            Operation        6

                            ___________________
                            Setpoint channel and closed-
                            loop control                 7

                            ___________________
                            Output terminals 8

                            ___________________
                            Functions, Monitoring, and
                            Protective Functions       9

                            ___________________
                            Diagnosis/faults and alarms 10

                            ___________________
                            Maintenance and servicing 11

                            ___________________
                            Technical specifications 12

                            ___________________
                            Appendix         A

  Control version V4.4

  03/2011
  A5E03347396A
Legal information
Legal information
Warning notice system
             This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
             damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
             symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
             graded according to the degree of danger.

                 DANGER
              indicates that death or severe personal injury will result if proper precautions are not taken.

                 WARNING
              indicates that death or severe personal injury may result if proper precautions are not taken.

                 CAUTION
              with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

              CAUTION
              without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

              NOTICE
              indicates that an unintended result or situation can occur if the relevant information is not taken into account.
             If more than one degree of danger is present, the warning notice representing the highest degree of danger will
             be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
             property damage.
Qualified Personnel
             The product/system described in this documentation may be operated only by personnel qualified for the specific
             task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
             Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
             avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
             Note the following:

                 WARNING
              Siemens products may only be used for the applications described in the catalog and in the relevant technical
              documentation. If products and components from other manufacturers are used, these must be recommended
              or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
              maintenance are required to ensure that the products operate safely and without any problems. The permissible
              ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
             All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
             may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
             We have reviewed the contents of this publication to ensure consistency with the hardware and software
             described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
             information in this publication is reviewed regularly and any necessary corrections are included in subsequent
             editions.

             Siemens AG                                A5E03347396A                                         Copyright © Siemens AG 2011.
             Industry Sector                           Ⓟ 05/2011                                            Technical data subject to change
             Postfach 48 48
             90026 NÜRNBERG
             GERMANY
Foreword

User documentation

                               WARNING

                          Before installing and commissioning the converter, make sure that you read all the safety
                          notes and warnings carefully, including the warning labels on the equipment itself. The
                          warning labels must always be legible. Missing or damaged labels must be replaced.

Structure of this documentation
                          The customer documentation comprises general and individual documentation.
                          The general documentation describes the topics that apply to all cabinet units:
                          ● Operating Instructions
                            The Operating Instructions consist of the following sections:
                             – Device description
                             – Mechanical installation
                             – Electrical installation
                             – Commissioning guide
                             – Description of function
                             – Maintenance instructions
                             – Technical data
                          ● Overview diagrams
                            These provide a general overview of the functionality of the cabinet units.
                          ● Basic function diagrams
                            These provide an overview of the basic functions of the cabinet unit for simple
                            applications.
                          ● List Manual
                            The List Manual consists of the following sections:
                             – Parameter list
                             – Function diagrams
                             – Fault / warning list
                          ● Documentation for Drive Control Chart (DCC)
                             – Programming and Operating Manual: DCC Editor description
                             – Function Manual: Description of the standard DCC blocks

Converter cabinet units
Operating Instructions, 03/2011, A5E03347396A                                                                         3
Foreword

                The individual documentation describes precisely one customized cabinet unit and contains
                the following:
                ● Dimension drawing
                  The dimension drawing documents the dimensions of the ordered cabinet unit.
                ● Layout diagram
                  The components installed in the ordered cabinet units are shown in the layout diagram
                  with the equipment and location codes.
                ● Circuit diagram
                  The circuit diagram shows the electrical components installed in the ordered cabinet unit
                  with the equipment and location codes, their interconnections and the customer
                  interfaces.
                ● Terminal diagram
                  The terminal diagram shows all the customer terminals in the ordered cabinet unit, and
                  the associated internal wiring in the cabinet unit. This diagram documents the line-side
                  target wiring.
                ● Spare parts list
                  All of the available spare parts for the ordered cabinet units are listed in the spare parts
                  list with the equipment and the location codes.
                ● Additional operating instructions
                  The instructions for OEM components installed in the ordered cabinet unit are supplied as
                  OEM documentation.

Technical support

                                                    Time zone Europe/Africa
                    Phone               +49 (0) 911 895 7222
                    Fax                 +49 (0) 911 895 7223
                    Internet            http://www.siemens.com/automation/support-request

                                                       Time zone America
                    Phone               +1 423 262 2522
                    Fax                 +1 423 262 2200
                    Internet            techsupport.sea@siemens.com

                                                     Time zone Asia/Pacific
                    Phone               +86 1064 757 575
                    Fax                 +86 1064 747 474
                    Internet            support.asia.automation@siemens.com

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4                                                                       Operating Instructions, 03/2011, A5E03347396A
                                                                                                              Foreword

Spare parts
                          You will find spare parts on the Internet at:
                          http://support.automation.siemens.com/WW/view/en/16612315.

Internet address
                          Information about SINAMICS can be found on the Internet at the following address:
                          http://www.siemens.com/sinamics

Converter cabinet units
Operating Instructions, 03/2011, A5E03347396A                                                                       5
Foreword

                                  Converter cabinet units
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List of contents

       Foreword ................................................................................................................................................... 3
1      Safety Notes ............................................................................................................................................ 15
       1.1           Warnings ......................................................................................................................................15
       1.2           Safety and operating instructions.................................................................................................16
       1.3           Components that can be destroyed by electrostatic discharge (ESD) ........................................17
2      Device Overview...................................................................................................................................... 21
       2.1           Chapter content ...........................................................................................................................21
       2.2           Application range and characteristics ..........................................................................................21
       2.2.1         Field of applications .....................................................................................................................21
       2.2.2         Characteristics, quality, service ...................................................................................................22
       2.3           Design ..........................................................................................................................................23
       2.3.1         General ........................................................................................................................................23
       2.3.2         Device overview ...........................................................................................................................24
       2.4           Wiring principle.............................................................................................................................26
       2.5           Type plate ....................................................................................................................................28
       2.5.1         Date of manufacture ....................................................................................................................29
3      Mechanical installation............................................................................................................................. 33
       3.1           Chapter content ...........................................................................................................................33
       3.2           Transportation and storage..........................................................................................................34
       3.3           Mounting ......................................................................................................................................36
       3.3.1         Important safety precautions........................................................................................................36
       3.3.2         Mechanical installation: checklist .................................................................................................37
       3.3.3         Preparation...................................................................................................................................38
       3.3.3.1       Requirements on the installation location ....................................................................................38
       3.3.3.2       Requirements on the levelness of the floor .................................................................................39
       3.3.3.3       Shipping and handling monitors...................................................................................................40
       3.3.3.4       Unpacking ....................................................................................................................................42
       3.3.3.5       Required tools ..............................................................................................................................42
       3.3.4         Installation ....................................................................................................................................43
       3.3.4.1       Lifting the cabinet off the transport pallet.....................................................................................43
       3.3.4.2       Removing the crane transport aids..............................................................................................44
       3.3.4.3       Installation on site ........................................................................................................................46
       3.3.4.4       Connecting separately shipped transport units............................................................................46
       3.3.5         Fitting additional canopies (option M21) or hoods (option M23, M43, M54) ...............................47
4      Electrical installation ................................................................................................................................ 51
       4.1           Chapter content ...........................................................................................................................51
       4.2           Checklist for electrical installation ................................................................................................52

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Operating Instructions, 03/2011, A5E03347396A                                                                                                                         7
List of contents

      4.3          Important safety precautions....................................................................................................... 58
      4.4          Electromagnetic compatibility (EMC) .......................................................................................... 59
      4.4.1        Introduction to EMC .................................................................................................................... 59
      4.4.2        EMC-compliant design ................................................................................................................ 61
      4.5          Electrical connection ................................................................................................................... 64
      4.5.1        General........................................................................................................................................ 64
      4.5.2        Connecting the PE busbars ........................................................................................................ 64
      4.5.3        Connecting the DC link connections ........................................................................................... 67
      4.5.4        Connecting-up the power supply and the signal cables ............................................................. 70
      4.5.5        Connecting-up the DRIVE-CLiQ topology................................................................................... 71
      4.6          Power connections...................................................................................................................... 72
      4.6.1        Connection cross-sections and cable lengths............................................................................. 72
      4.6.2        Minimum cable lengths for motor connection to a motor with one-winding system.................... 73
      4.6.3        Connecting the motor and power cables .................................................................................... 74
      4.6.4        Adjusting the fan voltage (-T1-T10/-T20 and -T2-T10) ............................................................... 75
      4.6.5        Adjusting the internal power supply ............................................................................................ 77
      4.6.6        Removing the connection bracket for the interference-suppression capacitor with
                   operation from an ungrounded supply/IT system ....................................................................... 78
      4.6.7        Setting the circuit-breaker ........................................................................................................... 79
      4.7          External supply of the auxiliary supply from a secure line .......................................................... 81
      4.8          Signal connections ...................................................................................................................... 82
      4.8.1        Control Unit CU320-2 DP............................................................................................................ 82
      4.8.2        Customer terminal module TM31 (-A60) (option G60) ............................................................... 96
      4.9      Other connections ..................................................................................................................... 104
      4.9.1    dV/dt filter compact plus Voltage Peak Limiter (Option L07) .................................................... 104
      4.9.2    Connection for External Auxiliary Equipment (Option L19) ...................................................... 106
      4.9.3    EMERGENCY OFF pushbutton installed in the cabinet door (option L45) .............................. 108
      4.9.4    Cabinet illumination with service socket (option L50) ............................................................... 109
      4.9.5    Cabinet anti-condensation heating (option L55) ....................................................................... 109
      4.9.6    EMERGENCY OFF category 0; 230 V AC or 24 V DC (option L57) ........................................ 110
      4.9.7    EMERGENCY STOP category 1; 230 V AC (option L59) ........................................................ 112
      4.9.8    EMERGENCY STOP category 1; 24 V DC (option L60) .......................................................... 113
      4.9.9    Braking unit 50 kW (option L62)................................................................................................ 114
      4.9.9.1 Commissioning.......................................................................................................................... 117
      4.9.9.2 Diagnosis and duty cycles......................................................................................................... 118
      4.9.9.3 Threshold switch ....................................................................................................................... 119
      4.9.10 Thermistor Motor Protection Unit (Option L83/L84).................................................................. 121
      4.9.11 PT100 Evaluation Unit (Option L86) ......................................................................................... 122
      4.9.12 Insulation Monitor (Option L87)................................................................................................. 123
      4.9.13 CBC10 CAN Communication Board (option G20) .................................................................... 125
      4.9.14 Communication Board Ethernet CBE20 (Option G33) ............................................................. 128
      4.9.15 SMC30 Sensor Module Cabinet-Mounted (option K50) ........................................................... 131
      4.9.15.1 Description ................................................................................................................................ 131
      4.9.15.2 Connection ................................................................................................................................ 135
      4.9.15.3 Connection examples................................................................................................................ 137
      4.9.16 Voltage Sensing Module for determining the actual motor speed and the phase angle
               (option K51)............................................................................................................................... 138
      4.9.17 Customer terminal block (option G60) ...................................................................................... 138
      4.9.18 Additional customer terminal block TM31 (option G61)............................................................ 139

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       4.9.19        Terminal Board TB30 (option G62)............................................................................................140
       4.9.20        Terminal module for activation of "Safe Torque Off" and "Safe STOP 1" (option K82).............147
       4.9.21        Safe Brake Adapter SBA 230 V AC (option K88) ......................................................................148
       4.9.22        Safe Brake Adapter SBA 24 V DC (option K89) ........................................................................150
       4.9.23        Control Unit CU320-2 PN (option K95)......................................................................................151
       4.9.24        NAMUR terminal block (option B00)..........................................................................................162
       4.9.25        Separate 24 V DC power supply for NAMUR (option B02) .......................................................164
       4.9.26        Outgoing section for external auxiliary equipment for NAMUR (option B03) ............................164
5      Commissioning ...................................................................................................................................... 165
       5.1           Chapter content .........................................................................................................................165
       5.2           STARTER commissioning tool...................................................................................................166
       5.2.1         Installing the STARTER commissioning tool .............................................................................167
       5.2.2         Layout of the STARTER user interface .....................................................................................168
       5.3           Procedure for commissioning with STARTER ...........................................................................169
       5.3.1         Creating the project....................................................................................................................169
       5.3.2         Configure the drive unit..............................................................................................................176
       5.3.3         Additional settings required........................................................................................................196
       5.3.4         Transferring the drive project .....................................................................................................197
       5.3.5         Commissioning with STARTER via Ethernet.............................................................................199
       5.4           The AOP30 operator panel ........................................................................................................204
       5.5           First commissioning with the AOP30 .........................................................................................205
       5.5.1         Initial ramp-up ............................................................................................................................205
       5.5.2         Basic commissioning .................................................................................................................207
       5.6           Status after commissioning........................................................................................................217
       5.7           Parameter reset to factory settings ............................................................................................218
6      Operation............................................................................................................................................... 221
       6.1           Chapter content .........................................................................................................................221
       6.2           General information about command and setpoint sources ......................................................222
       6.3           Basic information about the drive system ..................................................................................223
       6.3.1         Parameters.................................................................................................................................223
       6.3.2         Drive objects ..............................................................................................................................226
       6.3.2.1       Drive objects ..............................................................................................................................226
       6.3.3         Data Sets ...................................................................................................................................228
       6.3.4         BICO technology: interconnecting signals .................................................................................234
       6.4           Command sources.....................................................................................................................239
       6.4.1         "PROFIdrive" default setting ......................................................................................................239
       6.4.2         "TM31 terminals" default setting ................................................................................................241
       6.4.3         "NAMUR" default setting............................................................................................................243
       6.4.4         "PROFIdrive NAMUR" default setting ........................................................................................245
       6.5           Setpoint sources ........................................................................................................................247
       6.5.1         Analog inputs .............................................................................................................................247
       6.5.2         Motorized potentiometer ............................................................................................................249
       6.5.3         Fixed speed setpoints ................................................................................................................250
       6.6           Control via the operator panel....................................................................................................252
       6.6.1         Operator panel (AOP30) overview and menu structure ............................................................252

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Operating Instructions, 03/2011, A5E03347396A                                                                                                                      9
List of contents

      6.6.2        Menu: Operation screen............................................................................................................ 254
      6.6.3        Parameterization menu ............................................................................................................. 255
      6.6.4        Menu: Fault/alarm memory ....................................................................................................... 257
      6.6.5        Menu commissioning / service .................................................................................................. 258
      6.6.5.1      Drive commissioning ................................................................................................................. 258
      6.6.5.2      Device commissioning .............................................................................................................. 258
      6.6.5.3      AOP settings ............................................................................................................................. 258
      6.6.5.4      Lists of signals for the operation screen ................................................................................... 259
      6.6.5.5      AOP30 diagnosis ...................................................................................................................... 264
      6.6.6        Language/Sprache/Langue/Idioma/Lingua ............................................................................... 265
      6.6.7        Operation via the operator panel (LOCAL mode) ..................................................................... 265
      6.6.7.1      LOCAL/REMOTE key ............................................................................................................... 265
      6.6.7.2      ON key / OFF key ..................................................................................................................... 266
      6.6.7.3      Switching between clockwise and counter-clockwise rotation.................................................. 266
      6.6.7.4      Jog............................................................................................................................................. 267
      6.6.7.5      Increase setpoint / decrease setpoint ....................................................................................... 267
      6.6.7.6      AOP setpoint ............................................................................................................................. 267
      6.6.7.7      Timeout monitoring ................................................................................................................... 268
      6.6.7.8      Operator input inhibit / parameterization inhibit ........................................................................ 268
      6.6.8        Faults and alarms...................................................................................................................... 270
      6.6.9        Saving the parameters permanently ......................................................................................... 272
      6.6.10       Parameterization errors............................................................................................................. 272
      6.7          Communication according to PROFIdrive................................................................................. 273
      6.7.1        General information................................................................................................................... 273
      6.7.2        Application classes.................................................................................................................... 275
      6.7.3        Cyclic communication ............................................................................................................... 280
      6.7.3.1      Telegrams and process data .................................................................................................... 280
      6.7.3.2      Structure of the telegrams......................................................................................................... 282
      6.7.3.3      Overview of control words and setpoints .................................................................................. 283
      6.7.3.4      Overview of status words and actual values............................................................................. 284
      6.7.4        Acyclic communication.............................................................................................................. 284
      6.7.4.1      Structure of requests and responses ........................................................................................ 286
      6.7.4.2      Determining the drive object numbers ...................................................................................... 292
      6.7.4.3      Example 1: Reading parameters .............................................................................................. 292
      6.7.4.4      Example 2: Writing parameters (multi-parameter request)....................................................... 294
      6.7.5        Further information about PROFIdrive communication ............................................................ 298
      6.8          Communication via PROFIBUS DP .......................................................................................... 299
      6.8.1        PROFIBUS connection ............................................................................................................. 299
      6.8.2        Control via PROFIBUS.............................................................................................................. 303
      6.8.3        Monitoring: Telegram failure ..................................................................................................... 305
      6.8.4        Further information about communication via PROFIBUS DP ................................................. 305
      6.9          Communication via PROFINET IO ........................................................................................... 306
      6.9.1        Activating online operation: STARTER via PROFINET IO ....................................................... 306
      6.9.2        General information about PROFINET IO ................................................................................ 310
      6.9.2.1      General information about PROFINET IO for SINAMICS......................................................... 310
      6.9.2.2      Real-time (RT) and isochronous real-time (IRT) communication ............................................. 311
      6.9.2.3      Addresses ................................................................................................................................. 312
      6.9.2.4      Data transmission ..................................................................................................................... 314
      6.9.3        Further information about communication via PROFINET IO................................................... 314
      6.10         Communication via SINAMICS Link ......................................................................................... 315

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       6.10.1       Basic principles of SINAMICS Link............................................................................................315
       6.10.2       Topology ....................................................................................................................................316
       6.10.3       Configuring and commissioning.................................................................................................316
       6.10.4       Example .....................................................................................................................................318
       6.10.5       Diagnostics.................................................................................................................................321
       6.10.6       Parameter ..................................................................................................................................321
       6.11         Parallel operation of communication interfaces .........................................................................322
       6.12         Engineering Software Drive Control Chart (DCC) .....................................................................326
7      Setpoint channel and closed-loop control .............................................................................................. 327
       7.1          Chapter content .........................................................................................................................327
       7.2          Setpoint channel ........................................................................................................................328
       7.2.1        Setpoint addition ........................................................................................................................328
       7.2.2        Direction reversal .......................................................................................................................329
       7.2.3        Skip frequency bands and minimum speed...............................................................................330
       7.2.4        Speed limitation..........................................................................................................................331
       7.2.5        Ramp-function generator ...........................................................................................................332
       7.3          V/f control ...................................................................................................................................335
       7.3.1        Voltage Boost.............................................................................................................................338
       7.3.2        Resonance damping ..................................................................................................................342
       7.3.3        Slip compensation......................................................................................................................343
       7.4          Vector speed/torque control with/without encoder.....................................................................344
       7.4.1        Vector control without encoder ..................................................................................................345
       7.4.2        Vector control with encoder .......................................................................................................350
       7.4.3        Speed controller .........................................................................................................................351
       7.4.3.1      Speed controller pre-control (integrated pre-control with balancing).........................................354
       7.4.3.2      Reference model........................................................................................................................357
       7.4.3.3      Speed controller adaptation .......................................................................................................358
       7.4.3.4      Droop Function...........................................................................................................................360
       7.4.3.5      Open actual speed value ...........................................................................................................361
       7.4.4        Closed-loop torque control.........................................................................................................363
       7.4.5        Torque limiting............................................................................................................................365
       7.4.6        Permanent-magnet synchronous motors...................................................................................367
8      Output terminals .................................................................................................................................... 371
       8.1          Chapter content .........................................................................................................................371
       8.2          Analog outputs ...........................................................................................................................372
       8.2.1        List of signals for the analog signals..........................................................................................373
       8.3          Digital outputs ............................................................................................................................376
9      Functions, Monitoring, and Protective Functions ................................................................................... 379
       9.1          Chapter content .........................................................................................................................379
       9.2          Drive Functions ..........................................................................................................................380
       9.2.1        Motor identification and automatic speed controller optimization ..............................................380
       9.2.1.1      Standstill measurement .............................................................................................................382
       9.2.1.2      Rotating measurement and speed controller optimization ........................................................385
       9.2.2        Efficiency optimization ...............................................................................................................388
       9.2.3        Fast magnetization for induction motors....................................................................................389

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Operating Instructions, 03/2011, A5E03347396A                                                                                                                     11
List of contents

      9.2.4    Vdc control ................................................................................................................................ 391
      9.2.5    Automatic restart function ......................................................................................................... 396
      9.2.6    Flying restart ............................................................................................................................. 400
      9.2.6.1 Flying restart without encoder ................................................................................................... 401
      9.2.6.2 Flying restart with encoder ........................................................................................................ 402
      9.2.6.3 Parameters................................................................................................................................ 403
      9.2.7    Motor changeover/selection ...................................................................................................... 404
      9.2.7.1 Description ................................................................................................................................ 404
      9.2.7.2 Example of changing over between two motors ....................................................................... 404
      9.2.7.3 Function diagram ...................................................................................................................... 405
      9.2.7.4 Parameters................................................................................................................................ 406
      9.2.8    Friction characteristic curve ...................................................................................................... 406
      9.2.9    Armature short-circuit brake, internal voltage protection, DC brake ......................................... 408
      9.2.9.1 General...................................................................................................................................... 408
      9.2.9.2 External armature short-circuit braking ..................................................................................... 409
      9.2.9.3 Internal armature short-circuit braking ...................................................................................... 410
      9.2.9.4 Internal voltage protection......................................................................................................... 411
      9.2.9.5 DC braking ................................................................................................................................ 412
      9.2.10 Increasing the output frequency................................................................................................ 414
      9.2.10.1 Description ................................................................................................................................ 414
      9.2.10.2 Default pulse frequencies.......................................................................................................... 414
      9.2.10.3 Increasing the pulse frequency ................................................................................................. 415
      9.2.10.4 Maximum output frequency achieved by increasing the pulse frequency ................................ 416
      9.2.10.5 Parameters................................................................................................................................ 416
      9.2.11 Pulse frequency wobbling ......................................................................................................... 416
      9.2.12 Runtime (operating hours counter) ........................................................................................... 418
      9.2.13 Simulation operation ................................................................................................................. 419
      9.2.14 Direction reversal ...................................................................................................................... 420
      9.2.15 Unit changeover ........................................................................................................................ 421
      9.2.16 Derating behavior at increased pulse frequency....................................................................... 423
      9.2.17 Simple brake control ................................................................................................................. 425
      9.2.18 Energy saving indicator for pumps, fans, and compressors ..................................................... 428
      9.3          Extended functions.................................................................................................................... 431
      9.3.1        Technology controller................................................................................................................ 431
      9.3.2        Bypass function......................................................................................................................... 434
      9.3.2.1      Bypass with synchronizer with degree of overlapping (p1260 = 1) .......................................... 435
      9.3.2.2      Bypass with synchronizer without degree of overlapping (p1260 = 2) ..................................... 438
      9.3.2.3      Bypass without synchronizer (p1260 = 3)................................................................................. 440
      9.3.2.4      Function diagram ...................................................................................................................... 441
      9.3.2.5      Parameters................................................................................................................................ 442
      9.3.3        Extended brake control ............................................................................................................. 443
      9.3.4        Extended monitoring functions.................................................................................................. 447
      9.4          Monitoring and protective functions .......................................................................................... 450
      9.4.1        Protecting power components................................................................................................... 450
      9.4.2        Thermal monitoring and overload responses............................................................................ 451
      9.4.3        Block protection......................................................................................................................... 453
      9.4.4        Stall protection (only for vector control) .................................................................................... 454
      9.4.5        Thermal motor protection .......................................................................................................... 455
      9.4.5.1      Description ................................................................................................................................ 455
      9.4.5.2      Temperature sensor connection at the customer terminal block TM31 (option G60)............... 455
      9.4.5.3      Temperature sensor connection at a Sensor Module (option K50) .......................................... 456

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12                                                                                                      Operating Instructions, 03/2011, A5E03347396A
                                                                                                                                              List of contents

       9.4.5.4      Temperature sensor connection directly at the Control Interface Module.................................456
       9.4.5.5      Temperature sensor evaluation .................................................................................................457
       9.4.5.6      Function diagram .......................................................................................................................458
       9.4.5.7      Parameters.................................................................................................................................459
10     Diagnosis/faults and alarms................................................................................................................... 461
       10.1         Chapter content .........................................................................................................................461
       10.2         Diagnosis ...................................................................................................................................462
       10.2.1       Diagnostics using LEDs .............................................................................................................462
       10.2.2       Diagnostics via parameters........................................................................................................471
       10.2.3       Indicating and rectifying faults....................................................................................................475
       10.3         Overview of warnings and faults ................................................................................................476
       10.3.1       "External alarm 1" ......................................................................................................................476
       10.3.2       "External fault 1".........................................................................................................................477
       10.3.3       "External fault 2".........................................................................................................................477
       10.3.4       "External fault 3".........................................................................................................................478
       10.4         Service and Support ..................................................................................................................478
       10.4.1       Spare parts.................................................................................................................................478
11     Maintenance and servicing .................................................................................................................... 479
       11.1         Chapter content .........................................................................................................................479
       11.2         Maintenance...............................................................................................................................480
       11.2.1       Cleaning .....................................................................................................................................480
       11.3         Maintenance...............................................................................................................................481
       11.3.1       Installation device ......................................................................................................................482
       11.3.2       Using crane lifting lugs to transport power blocks .....................................................................483
       11.4         Replacing components ..............................................................................................................485
       11.4.1       Replacing the filter mats ............................................................................................................486
       11.4.2       Replacing the Control Interface Module, frame size GB, GD ....................................................487
       11.4.3       Replacing the Control Interface Module, frame size JX ............................................................489
       11.4.4       Replacing the power block, frame sizes GB, GD.......................................................................491
       11.4.5       Replacing the power block, frame size JX.................................................................................493
       11.4.6       Replacing the fan, frame sizes GB, GD.....................................................................................495
       11.4.7       Replacing the fan, frame size JX ...............................................................................................497
       11.4.8       Replacing the cabinet operator panel ........................................................................................499
       11.4.9       Replacing the Backup Battery for the Cabinet Operator Panel .................................................499
       11.5         Forming the DC link capacitors..................................................................................................501
       11.6         Messages after replacin

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