| Вид документа | Технічний документ |
|---|---|
| Виробник | SIEMENS |
| Код документа | SINAMICS-G120C-converter |
| Сторінок | 422 |
| Мова документа | англійська |
| Розмір файлу | 22.2 МБ |
Текст документа
SINAMICS G120C
s
Product information 07/2015
Additional requirements for Branch Circuit Protection
The following information is additional information regarding the specific details of the requirements
for Branch Circuit Protection for the SINAMICS G120C converter.
Branch circuit protection according to IEC
Article number Max. rated
Minimum
Frame Rated current of the
Drive Motor starter enclosure
size power Fuse protection
protector volume
device
0.55 kW 6SL3210-1KE11-8...
0.75 kW 6SL3210-1KE12-3...
1.1 kW 6SL3210-1KE13-2...
3
FSA 1.5 kW 6SL3210-1KE14-3... 3NA3805 3RV2011-4AA… 16 A 0.03 m
2.2 kW 6SL3210-1KE15-8...
3 kW 6SL3210-1KE17-5...
4 kW 6SL3210-1KE18-8...
5.5 kW 6SL3210-1KE21-3... 3
FSB 3NA3812 3RV2021-4EA… 32 A 0.06 m
7.5 kW 6SL3210-1KE21-7...
11 kW 6SL3210-1KE22-6...
3
FSC 15 kW 6SL3210-1KE23-2... 3NA3822 3RV1041-4JA… 63 A 0.2 m
18.5 kW 6SL3210-1KE23-8...
Siemens 3NA38 series fuses and 3RV series motor starter protectors of a lower current rating than
shown may also be used. The converter must be mounted in a suitable enclosure (e.g. metal
equipment cabinet).
If a motor starter protector is used, the enclosure interior volume should not be less than that shown
in the table above.
Branch circuit protection according to UL standards
Use in North America requires protection devices that meet UL standards as detailed in the
following tables. The converter must be mounted in a UL approved enclosure not less than the
minimum enclosure volume unless the branch circuit protection is a class AJT fuse by Mersen
(Ferraz Shawmut).
Table 1: Overview of the approved protection devices according to UL standards
Protection device UL category
Fuses of any manufacturer with faster tripping characteristic than class RK5 and rated JDDZ
600V AC, e.g. class J, T, CC, G, or CF
SIEMENS circuit breaker DIVQ
SIEMENS Type E combination motor controllers NKJH
The converter is suitable for use on a circuit capable of delivering the short circuit current shown in
the tables below when protected by the branch circuit protection indicated.
Table 2: Branch circuit protection with non-semiconductor fuses Class J, T, CC, G, CF (JDDZ)
Minimum
Frame Rated Short-circuit current
Drive Max. rated current of the fuse enclosure
size power rating (SCCR)
volume
0.55 kW 6SL3210-1KE11-8...
0.75 kW 6SL3210-1KE12-3...
10 A
1.1 kW 6SL3210-1KE13-2...
3
FSA 1.5 kW 6SL3210-1KE14-3... 1830 in
2.2 kW 6SL3210-1KE15-8...
3 kW 6SL3210-1KE17-5... 15 A
100 kA, 480 V AC
4 kW 6SL3210-1KE18-8...
5.5 kW 6SL3210-1KE21-3... 3
FSB 35 A 3660 in
7.5 kW 6SL3210-1KE21-7...
11 kW 6SL3210-1KE22-6...
3
FSC 15 kW 6SL3210-1KE23-2... 60 A 12200 in
18.5 kW 6SL3210-1KE23-8...
Table 3: Branch circuit protection with circuit breakers (DIVQ)
Max. rated Minimum
Frame Rated Short-circuit current
Drive current of the Circuit breaker types enclosure
size power rating (SCCR)
circuit breaker volume
3RV1742, LGG, CED6 65 kA, 480 V AC
0.55 kW 6SL3210-1KE11-8... 15 A
3RV2711 65 kA, 480Y / 277V AC
3RV1742, LGG, CED6 65 kA, 480 V AC
0.75 kW 6SL3210-1KE12-3... 15 A
3RV2711 65 kA, 480Y / 277V AC
3RV1742, LGG, CED6 65 kA, 480 V AC
1.1 kW 6SL3210-1KE13-2... 15 A
3RV2711 65 kA, 480Y / 277V AC
3RV1742, LGG, CED6 65 kA, 480 V AC 3
FSA 1.5 kW 6SL3210-1KE14-3... 15 A 1830 in
3RV2711 65 kA, 480Y / 277V AC
3RV1742, LGG, CED6 65 kA, 480 V AC
2.2 kW 6SL3210-1KE15-8... 15 A
3RV2711 65 kA, 480Y / 277V AC
3RV1742, LGG, CED6 65 kA, 480 V AC
3 kW 6SL3210-1KE17-5... 15 A
3RV2711 65 kA, 480Y / 277V AC
3RV1742, LGG, CED6 65 kA, 480 V AC
4 kW 6SL3210-1KE18-8... 15 A
3RV2711 65 kA, 480Y / 277V AC
NCGA 35 kA, 480 V AC
3RV2721 50 kA, 480Y / 277V AC
5.5 kW 6SL3210-1KE21-3... 35 A LGG, CED6, HCGA 65 kA, 480 V AC
3RV1742 65 kA, 480Y / 277V AC*
3RV2711 65 kA, 480Y / 277V AC 3
FSB 3660 in
NCGA 35 kA, 480 V AC
3RV2721 50 kA, 480Y / 277V AC
7.5 kW 6SL3210-1KE21-7... 35 A LGG, CED6, HCGA 65 kA, 480 V AC
3RV1742 65 kA, 480Y / 277V AC*
3RV2711 65 kA, 480Y / 277V AC
NCGA 35 kA, 480 V AC
11 kW 6SL3210-1KE22-6... 60 A LGG, CED6, HCGA 65 kA, 480 V AC
3RV1742 65 kA, 480Y / 277V AC*
NCGA 35 kA, 480 V AC
3
FSC 15 kW 6SL3210-1KE23-2... 60 A LGG, CED6, HCGA 65 kA, 480 V AC 8780 in
3RV1742 65 kA, 480Y / 277V AC*
NCGA 35 kA, 480 V AC
18.5 kW 6SL3210-1KE23-8... 60 A LGG, CED6, HCGA 65 kA, 480 V AC
3RV1742 65 kA, 480Y / 277V AC*
* 65kA, 480V AC for 3RV1742 type with current rating < 35 A
SINAMICS G120C 2
Product information, Edition 07/2015
Table 4: Branch circuit protection with Type E combination motor controllers (NKJH)
Max. rated Rated power Minimum
Frame Rated CMC model Short-circuit current
Drive current of of the CMC enclosure
size power no. * rating (SCCR)
the CMC at 460 VAC volume
0.55 kW 6SL3210-1KE11-8... 3RV20_1-1JA… 10 A 5 HP
0.75 kW 6SL3210-1KE12-3... 3RV20_1-1JA… 10 A 5 HP
1.1 kW 6SL3210-1KE13-2... 3RV20_1-1JA… 10 A 5 HP
1.5 kW 6SL3210-1KE14-3... 3RV20_1-1JA… 10 A 5 HP
3RV20_1-4AA… 16 A 10 HP 3
FSA 2.2 kW 6SL3210-1KE15-8... 65 kA, 480Y / 277V AC 1830 in
3RV_031-4AA… 16 A 10 HP
3RV20_1-4AA… 16 A 10 HP
3 kW 6SL3210-1KE17-5...
3RV_031-4AA… 16 A 10 HP
3RV20_1-4AA… 16 A 10 HP
4 kW 6SL3210-1KE18-8...
3RV_031-4AA… 16 A 10 HP
3RV2021-4DA… 25 A 15 HP 65 kA, 480Y / 277V AC
5.5 kW 6SL3210-1KE21-3... 3RV2021-4EA… 32 A 20 HP 50 kA, 480Y / 277V AC
FSB 3RV_031-4EA… 32 A 20 HP 65 kA, 480Y / 277V AC 3
3660 in
3RV2021-4DA… 25 A 15 HP 65 kA, 480Y / 277V AC
7.5 kW 6SL3210-1KE21-7... 3RV2021-4EA… 32 A 20 HP 50 kA, 480Y / 277V AC
3RV_031-4EA… 32 A 20 HP 65 kA, 480Y / 277V AC
3RV_031-4HA… 50 A 40 HP
11 kW 6SL3210-1KE22-6...
3RV1041-4JA… 63 A 50 HP
3RV_031-4HA… 50 A 40 HP 3
FSC 15 kW 6SL3210-1KE23-2... 65 kA, 480Y / 277V AC 12200 in
3RV1041-4JA… 63 A 50 HP
3RV_031-4HA… 50 A 40 HP
18.5 kW 6SL3210-1KE23-8...
3RV1041-4JA… 63 A 50 HP
* “_”can be replaced by “1” or “2”
Listed (NKJH) Siemens CMCs of the same type with a current rating lower than that specified in the
table, corresponding to G120C drive model number and with a voltage rating of at least 480V AC
may also be used.
3 SINAMICS G120C
Product information, Edition 07/2015
SINAMICS G120C
s SINAMICS G120
Inverter with CU230P-2, CU240B/E-2,
CU250S-2 Control Units
Product information 07/2015
Modified behavior when commissioning the drive
With firmware V4.7 SP3, the commissioning Wizard has been revised and standardized for the
following inverters:
• SINAMICS G120 with PM240, PM240-2 or PM330 Power Module
• SINAMICS G120C
The SINAMICS application classes Standard Drive Control, Dynamic Drive Control and Expert
have been newly developed. The commissioning Wizard sets the application class depending on
the particular inverter:
• Standard Drive Control for SINAMICS G120C and SINAMICS G120 with Power Module
PM240, PM240-2 up to frame size FSD
• Dynamic Drive Control for SINAMICS G120 with PM240, PM240-2 Power Modules from
frame size FSD and with PM330 Power Modules
• Expert for SINAMICS G120 with PM230, PM250 and PM260 Power Modules
Motor data identification (MotID) is permanently set for Standard Drive Control. After the
commissioning Wizard has been exited, the inverter responds to the first ON command as follows:
1. The inverter carries out a MotID with the motor at a standstill. The duration of the MotID,
when compared to firmware V4.7, was shortened to approx. ⅓.
2. The inverter accelerates the motor to the specified setpoint. The second ON command
after the MotID is not necessary for Standard Drive Control.
For Dynamic Drive Control, a MotID is also set as default with the motor at a standstill. The default
setting can be changed:
• In addition, you can also select the MotID with rotating measurement. The inverter
optimizes the closed-loop speed control based on the results of the rotating measurement.
• You can select as to whether, after the MotID, the motor immediately accelerates to the
specified setpoint, or a second ON command is required.
To a large extent, Expert corresponds to the commissioning Wizard for firmware < V4.7 SP3.
A MotID is not set as default. You can select the following:
• No MotID, MotID with measurement with the motor at a standstill or MotID with rotating
measurement
• After the MotID, the motor immediately accelerates to the specified setpoint, or only after a
second ON command.
The following commissioning tools support the new commissioning wizard:
• STARTER from 4.4 SP1 or higher
• Startdrive from V13 SP1 and higher with Hardware Support Package V4.7 SP3
• IOP from V1.6 and higher
• BOP-2
SINAMICS G120C converter ___________________
Change history
Fundamental safety
___________________
instructions 1
___________________
Introduction 2
___________________
Description 3
SINAMICS G120C converter
___________________
Installing 4
___________________
Commissioning 5
Operating Instructions
___________________
Advanced commissioning 6
___________________
Backing up data and series
commissioning 7
___________________
Corrective maintenance 8
___________________
Alarms, faults and system
messages 9
___________________
Technical data 10
___________________
Appendix A
Edition 07/2015, firmware 4.7 SP3
Original instructions
07/2015, FW V4.7 SP3
A5E34263257B AC
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG A5E34263257B AC Copyright © Siemens AG 2011 - 2015.
Division Digital Factory Ⓟ 08/2015 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Change history
The most important changes with respect to the 04/2015 edition of the manual
New hardware In Chapter
New inverter frame size AA Description (Page 25)
Installing the inverter (Page 39)
Connecting the inverter (Page 57)
Power-dependent technical data (Page 360)
Line reactor, filter, output reactors and braking Installing the inverter (Page 39)
resistor as base components Mounting base components (Page 44)
Accessories (Page 372)
SINAMICS G120C converter
Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC 5
Change history
SINAMICS G120C converter
6 Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC
Table of contents
Change history ........................................................................................................................................ 5
1 Fundamental safety instructions ............................................................................................................ 13
1.1 General safety instructions .....................................................................................................13
1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................17
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................17
1.4 Industrial security ....................................................................................................................18
1.5 Residual risks of power drive systems....................................................................................19
2 Introduction ........................................................................................................................................... 21
2.1 About the Manual ....................................................................................................................21
2.2 Guide through the manual ......................................................................................................22
3 Description ............................................................................................................................................ 25
3.1 Scope of delivery ....................................................................................................................25
3.2 Optional components for the inverter......................................................................................27
3.3 Motor series that are supported ..............................................................................................28
3.4 Tools to commission the converter .........................................................................................30
4 Installing ............................................................................................................................................... 31
4.1 Procedure for installing the converter .....................................................................................31
4.2 EMC-compliant installation .....................................................................................................32
4.2.1 EMC-compliant cabinet design ...............................................................................................32
4.2.2 Installing the converter in compliance with EMC rules ...........................................................38
4.3 Installing the inverter ...............................................................................................................39
4.4 Mounting base components ....................................................................................................44
4.5 Mounting the line reactor ........................................................................................................47
4.6 Mounting the output reactor ....................................................................................................50
4.7 Mounting the braking resistor .................................................................................................53
4.8 Connecting the inverter ...........................................................................................................57
4.8.1 Permissible line supplies ........................................................................................................57
4.8.2 Connecting the inverter and inverter components to the supply ............................................60
4.8.3 Connecting the motor..............................................................................................................63
4.8.4 Operating a converter on the residual current device .............................................................64
4.8.5 Overview of the interfaces ......................................................................................................65
4.8.6 Fieldbus interface assignment ................................................................................................66
4.8.7 Terminal strips ........................................................................................................................67
4.8.8 Default setting of the interfaces ..............................................................................................71
4.8.9 Wiring the terminal strip ..........................................................................................................80
SINAMICS G120C converter
Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC 7
Table of contents
4.8.10 Monitoring the temperature of the braking resistor ................................................................ 81
4.8.11 Connecting the inverter to the fieldbus .................................................................................. 82
4.8.11.1 Communication interfaces ..................................................................................................... 82
4.8.11.2 PROFINET ............................................................................................................................. 83
4.8.11.3 PROFIBUS ............................................................................................................................. 86
5 Commissioning ..................................................................................................................................... 89
5.1 Commissioning guidelines ..................................................................................................... 89
5.2 Preparing for commissioning ................................................................................................. 90
5.2.1 Collecting motor data ............................................................................................................. 90
5.2.2 Inverter factory setting ........................................................................................................... 91
5.2.3 Defining additional requirements for the application .............................................................. 92
5.3 Commissioning using a BOP-2 operator panel ...................................................................... 93
5.3.1 Starting basic commissioning ................................................................................................ 93
5.3.2 Standard Drive Control .......................................................................................................... 95
5.3.3 Dynamic Drive Control ........................................................................................................... 97
5.3.4 Basic commissioning for experts ......................................................................................... 101
5.4 Commissioning with a PC .................................................................................................... 107
5.4.1 Creating a project ................................................................................................................. 108
5.4.2 Transfer inverters connected via USB into the project ........................................................ 108
5.4.3 Go online and start the configuration wizards ...................................................................... 111
5.4.4 Standard Drive Control ........................................................................................................ 114
5.4.5 Dynamic Drive Control ......................................................................................................... 115
5.4.6 Configuration for experts ...................................................................................................... 116
5.4.7 Identify motor data ............................................................................................................... 119
5.5 Restoring the factory setting ................................................................................................ 121
5.5.1 Resetting the safety functions to the factory setting ............................................................ 122
5.5.2 Restore the factory settings (without safety functions) ........................................................ 125
6 Advanced commissioning.....................................................................................................................127
6.1 Overview of the inverter functions........................................................................................ 127
6.2 Inverter control ..................................................................................................................... 128
6.2.1 Switching the motor on and off ............................................................................................ 128
6.2.2 Adapt the default setting of the terminal strip ...................................................................... 130
6.2.2.1 Digital inputs ......................................................................................................................... 131
6.2.2.2 Fail-safe input....................................................................................................................... 133
6.2.2.3 Digital outputs ...................................................................................................................... 135
6.2.2.4 Analog input ......................................................................................................................... 136
6.2.2.5 Analog output ....................................................................................................................... 140
6.2.3 Inverter control using digital inputs ...................................................................................... 143
6.2.4 Two-wire control: method 1 .................................................................................................. 144
6.2.5 Two-wire control, method 2 .................................................................................................. 145
6.2.6 Two-wire control, method 3 .................................................................................................. 146
6.2.7 Three-wire control, method 1 ............................................................................................... 147
6.2.8 Three-wire control, method 2 ............................................................................................... 148
6.2.9 Running the motor in jog mode (JOG function) ................................................................... 149
6.2.10 Control via PROFIBUS or PROFINET with the PROFIdrive profile..................................... 151
6.2.10.1 Control and status word 1 .................................................................................................... 153
6.2.10.2 Structure of the parameter channel ..................................................................................... 156
6.2.10.3 Examples of the parameter channel .................................................................................... 159
SINAMICS G120C converter
8 Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC
Table of contents
6.2.10.4 Extend telegrams and change signal interconnection ..........................................................161
6.2.10.5 Configuring the IP interface ..................................................................................................163
6.2.10.6 Slave-to-slave communication ..............................................................................................164
6.2.10.7 Acyclically reading and writing inverter parameters .............................................................164
6.2.11 Control via additional fieldbuses ...........................................................................................165
6.2.11.1 Modbus RTU .........................................................................................................................165
6.2.11.2 USS .......................................................................................................................................168
6.2.11.3 CANopen ..............................................................................................................................171
6.2.11.4 Ethernet/IP ............................................................................................................................172
6.2.12 Switching over the inverter control (command data set) ......................................................173
6.3 Setpoints ...............................................................................................................................175
6.3.1 Overview ...............................................................................................................................175
6.3.2 Analog input as setpoint source............................................................................................176
6.3.3 Specifying the setpoint via the fieldbus.................................................................................177
6.3.4 Motorized potentiometer as setpoint source .........................................................................178
6.3.5 Fixed speed as setpoint source ............................................................................................180
6.4 Setpoint calculation ...............................................................................................................183
6.4.1 Overview of setpoint processing ...........................................................................................183
6.4.2 Invert setpoint .......................................................................................................................184
6.4.3 Inhibit direction of rotation .....................................................................................................185
6.4.4 Skip frequency bands and minimum speed ..........................................................................186
6.4.5 Speed limitation ....................................................................................................................187
6.4.6 Ramp-function generator ......................................................................................................188
6.5 Motor control .........................................................................................................................193
6.5.1 V/f control ..............................................................................................................................193
6.5.1.1 Characteristics of U/f control .................................................................................................195
6.5.1.2 Optimizing motor starting ......................................................................................................198
6.5.2 Vector control with speed controller ......................................................................................201
6.5.2.1 Optimizing the speed controller ............................................................................................203
6.5.2.2 Friction characteristic ............................................................................................................205
6.5.2.3 Moment of inertia estimator ..................................................................................................208
6.5.2.4 Pole position identification ....................................................................................................213
6.6 Protection functions ..............................................................................................................214
6.6.1 Inverter temperature monitoring ...........................................................................................214
6.6.2 Motor temperature monitoring using a temperature sensor .................................................217
6.6.3 Overcurrent protection ..........................................................................................................220
6.6.4 Limiting the maximum DC link voltage..................................................................................221
6.7 Application-specific functions ................................................................................................222
6.7.1 Unit changeover ....................................................................................................................223
6.7.1.1 Changing over the motor standard .......................................................................................224
6.7.1.2 Changing over the unit system .............................................................................................225
6.7.1.3 Changing over process variables for the technology controller ............................................225
6.7.1.4 Switching units with STARTER .............................................................................................226
6.7.2 Calculating the energy saving ...............................................................................................227
6.7.3 Electrically braking the motor ................................................................................................229
6.7.3.1 DC braking ............................................................................................................................231
6.7.3.2 Compound braking................................................................................................................234
6.7.3.3 Dynamic braking ...................................................................................................................236
6.7.4 Motor holding brake ..............................................................................................................238
6.7.5 Flying restart – switching on while the motor is running .......................................................243
SINAMICS G120C converter
Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC 9
Table of contents
6.7.6 Automatic restart .................................................................................................................. 245
6.7.7 Kinetic buffering (Vdc min control) ....................................................................................... 249
6.7.8 Line contactor control ........................................................................................................... 251
6.7.9 PID technology controller ..................................................................................................... 253
6.7.9.1 Overview .............................................................................................................................. 253
6.7.9.2 Setting the controller ............................................................................................................ 254
6.7.9.3 Optimizing the controller ...................................................................................................... 258
6.8 Safe Torque Off (STO) safety function ................................................................................ 259
6.8.1 Function description ............................................................................................................. 259
6.8.2 Prerequisite for STO use ..................................................................................................... 262
6.8.3 Commissioning STO ............................................................................................................ 262
6.8.3.1 Commissioning tools ............................................................................................................ 262
6.8.3.2 Protection of the settings from unauthorized changes......................................................... 263
6.8.3.3 Configuring a safety function ............................................................................................... 263
6.8.3.4 Configuring a safety function ............................................................................................... 264
6.8.3.5 Interconnecting the "STO active" signal............................................................................... 265
6.8.3.6 Setting the filter for safety-related inputs ............................................................................. 266
6.8.3.7 Setting the forced checking procedure (test stop) ............................................................... 270
6.8.3.8 Activating the settings and checking the digital inputs......................................................... 272
6.8.3.9 Acceptance - completion of commissioning ......................................................................... 276
6.9 Switchover between different settings ................................................................................. 280
7 Backing up data and series commissioning ..........................................................................................283
7.1 Saving settings on a memory card....................................................................................... 284
7.1.1 Saving setting on memory card ........................................................................................... 285
7.1.2 Transferring the setting from the memory card .................................................................... 288
7.1.3 Safely remove the memory card .......................................................................................... 292
7.2 Saving settings on a PC ....................................................................................................... 294
7.3 Saving settings on an operator panel .................................................................................. 298
7.4 Other ways to back up settings ............................................................................................ 300
7.5 Write and know-how protection............................................................................................ 301
7.5.1 Write protection .................................................................................................................... 301
7.5.2 Know-how protection ........................................................................................................... 303
7.5.2.1 Settings for know-how protection ......................................................................................... 305
7.5.2.2 Generating an exception list for know-how protection ......................................................... 307
8 Corrective maintenance .......................................................................................................................309
8.1 Replacing inverter components ........................................................................................... 309
8.1.1 Overview of how to replace an inverter ............................................................................... 309
8.1.2 Replacing a converter with enabled safety function ............................................................ 310
8.1.3 Replacing a converter without enabled safety function ....................................................... 316
8.1.4 Replacing a converter without data backup ......................................................................... 318
8.1.5 Replacing devices with active know-how protection ............................................................ 319
8.1.6 Spare parts ........................................................................................................................... 321
8.1.7 Replace the fan unit for the heat sink .................................................................................. 322
8.1.8 Replacing the roof-mounted fan........................................................................................... 324
8.2 Firmware upgrade and downgrade ...................................................................................... 326
8.2.1 Upgrading the firmware ........................................................................................................ 327
8.2.2 Firmware downgrade ........................................................................................................... 329
SINAMICS G120C converter
10 Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC
Table of contents
8.2.3 Correcting an unsuccessful firmware upgrade or downgrade ..............................................331
8.3 Reduced acceptance after component replacement and firmware change .........................332
8.4 If the converter no longer responds ......................................................................................333
9 Alarms, faults and system messages .................................................................................................. 335
9.1 Operating states indicated on LEDs .....................................................................................336
9.2 Alarms ...................................................................................................................................339
9.3 Faults ....................................................................................................................................342
9.4 List of alarms and faults ........................................................................................................346
9.5 Identification & maintenance data (I&M) ...............................................................................353
10 Technical data .................................................................................................................................... 355
10.1 Technical data of inputs and outputs ....................................................................................355
10.2 High Overload and Low Overload.........................................................................................357
10.3 Common technical power data .............................................................................................359
10.4 Power-dependent technical data ..........................................................................................360
10.5 Data regarding the power loss in partial load operation .......................................................364
10.6 Electromagnetic compatibility of the converters ...................................................................365
10.6.1 Assigning converters to EMC categories ..............................................................................366
10.6.2 Harmonics .............................................................................................................................368
10.6.3 EMC limit values in South Korea ..........................................................................................368
10.7 Temperature and voltage derating........................................................................................369
10.8 Current derating - depending on the installation altitude ......................................................370
10.9 Current reduction depending on pulse frequency .................................................................371
10.10 Accessories ...........................................................................................................................372
10.10.1 Line reactor ...........................................................................................................................372
10.10.2 Line filter ...............................................................................................................................374
10.10.3 Output reactors .....................................................................................................................375
10.10.4 Sine-wave filter .....................................................................................................................377
10.10.5 Braking resistor .....................................................................................................................378
10.11 Standards ..............................................................................................................................381
A Appendix............................................................................................................................................. 383
A.1 New and extended functions ................................................................................................383
A.2 Parameter .............................................................................................................................389
A.3 Using the operator panel BOP-2 ...........................................................................................391
A.3.1 Menu structure, symbols and keys .......................................................................................391
A.3.2 Changing settings using BOP-2 ............................................................................................392
A.3.3 Changing indexed parameters ..............................................................................................393
A.3.4 Directly entering the parameter number and value ..............................................................394
A.3.5 A parameter cannot be changed ..........................................................................................395
A.4 The device trace in STARTER ..............................................................................................396
SINAMICS G120C converter
Operating Instructions, 07/2015, FW V4.7 SP3, A5E34263257B AC 11
Table of contents
A.5 Interconnecting signals in the converter .............................................................................. 399
A.6 Connecting the safety-related input ..................................................................................... 402
A.7 Acceptance test for the safety function ................................................................................ 403
A.7.1 Recommended acceptance test .......................................................................................... 403
A.7.2 Machine documentation ....................................................................................................... 406
A.7.3 Log of the settings for the basic functions, firmware V4.4 ... V4.7 SP2 ............................... 408
A.8 Further information on your inverter..................................................................................... 409
A.8.1 Manuals for your inverter ..................................................................................................... 409
A.8.2 Configuring support .........................Показано початок документа. Повний текст — у PDF за посиланням вище.
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