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Технічний документ SIEMENS — SINAMICS G115D distributed drive

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Edition     01/2024

     OPERATING INSTRUCTIONS

     SINAMICS
     SINAMICS G115D Motor Mounted
     Distributed drive for conveyor applications

www.innomotics.com/geared-motors
                                      Preface

                                      Changes in the manual       1
                                      Fundamental safety
                                      instructions                2
SINAMICS
                                      Overview of the SINAMICS
                                      G115D drive                 3
SINAMICS G115D
SINAMICS G115D distributed drive
                                      Mounting                    4

                                      Wiring                      5
Operating Instructions

                                      Commissioning               6

                                      Advanced commissioning      7
                                      Data backup and series
                                      commissioning               8
                                      Alarms, faults and system
                                      messages                    9

                                      Corrective maintenance      10

                                      Technical data              11
                                      Additional information on
                                      the SIMOGEAR geared         12
                                      motor

Edition 01/2024, Firmware V4.7 SP14
                                      Appendix                    A

01/2024, FW V4.7 SP14
A5E53461498A/RS-AA
Legal information
Warning notice system
             This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
             damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
             symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
             graded according to the degree of danger.

                    DANGER
             indicates that death or severe personal injury will result if proper precautions are not taken.

                    WARNING
             indicates that death or severe personal injury may result if proper precautions are not taken.

                    CAUTION
             indicates that minor personal injury can result if proper precautions are not taken.

             NOTICE
             indicates that property damage can result if proper precautions are not taken.
             If more than one degree of danger is present, the warning notice representing the highest degree of danger will
             be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
             property damage.
Qualified Personnel
             The product/system described in this documentation may be operated only by personnel qualified for the specific
             task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
             Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
             avoiding potential hazards when working with these products/systems.
Proper use of Innomotics products
             Note the following:

                    WARNING
             Innomotics products may only be used for the applications described in the catalog and in the relevant technical
             documentation. If products and components from other manufacturers are used, these must be recommended or
             approved by Innomotics. Proper transport, storage, installation, assembly, commissioning, operation and
             maintenance are required to ensure that the products operate safely and without any problems. The permissible
             ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
             All names identified by ® are registered trademarks of Innomotics GmbH. The remaining trademarks in this
             publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
             owner.
Disclaimer of Liability
             We have reviewed the contents of this publication to ensure consistency with the hardware and software
             described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
             information in this publication is reviewed regularly and any necessary corrections are included in subsequent
             editions.

             Innomotics GmbH                       A5E53461498A/RS-AA                                   Copyright © Innomotics 2024.
             Vogelweiherstr. 1-15                  Ⓟ 01/2024 Subject to change                          All rights reserved
             90441 NÜRNBERG
             GERMANY
Preface

About the Manual

                      Who requires the operating instructions and what for?
                      These operating instructions primarily address fitters, commissioning engineers and machine
                      operators. The operating instructions describe the devices and device components and
                      enable the target groups being addressed to install, connect-up, set, and commission the
                      converters safely and in the correct manner.

                      What is described in the operating instructions?
                      These operating instructions provide a summary of all the information required to operate
                      the drive under normal, safe conditions.
                      The information provided in the operating instructions has been compiled in such a way
                      that it is sufficient for all standard applications and enables drives to be commissioned
                      as efficiently as possible. Where it appears useful, additional information for entry level
                      personnel has been added.
                      The operating instructions also contain information about special applications. Since it is
                      assumed that readers already have a sound technical knowledge of how to configure and
                      parameterize these applications, the relevant information is summarized accordingly. This
                      relates, e.g. to operation with fieldbus systems and safety-related applications.

                      What is the meaning of the symbols in the manual?

                                   Reference to further information in the manual

                                   Download from the Internet

                                   Example of converter function symbols

                      ❒            End of a handling instruction

About the device

                      Use for the intended purpose
                      The device has been approved for industrial and commercial use on industrial networks.
                      Additional measures have to be taken when connected to public grids.
                      The technical specifications and information about connection conditions are indicated on
                      the rating plate and in the operating instructions.

                      Use of third-party products
                      This document contains recommendations relating to third-party products. Siemens accepts
                      the fundamental suitability of these third-party products.
                      You can use equivalent products from other manufacturers.

SINAMICS G115D distributed drive
Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA                                                   3
Preface

          Siemens does not accept any warranty for the properties of third-party products.

          Use of OpenSSL
          This product contains software developed in the OpenSSL project for use within the OpenSSL
          toolkit.
          This product contains cryptographic software created by Eric Young.
          This product contains software developed by Eric Young.
          Further information is provided on the Internet:
             OpenSSL (https://www.openssl.org/)
             Cryptsoft (mailto:eay@cryptsoft.com)

                                                                                  SINAMICS G115D distributed drive
4                                              Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA
Table of contents

       Preface ................................................................................................................................................... 3
1      Changes in the manual........................................................................................................................ 15
2      Fundamental safety instructions......................................................................................................... 17
       2.1                General safety instructions................................................................................................. 17
       2.2                Equipment damage due to electric fields or electrostatic discharge ..................................... 23
       2.3                Warranty and liability for application examples ................................................................... 23
       2.4                Cybersecurity information .................................................................................................. 24
       2.5                Residual risks of power drive systems ................................................................................. 26
3      Overview of the SINAMICS G115D drive.............................................................................................. 29
       3.1                System overview................................................................................................................ 29
       3.2                Scope of delivery ............................................................................................................... 30
       3.2.1              SINAMICS G115D Motor Mounted ...................................................................................... 30
       3.2.2              SINAMICS G115D Wall Mounted ......................................................................................... 32
       3.3                Directives and standards .................................................................................................... 37
       3.4                Optional components ........................................................................................................ 38
       3.4.1              External braking resistor..................................................................................................... 38
       3.4.2              Connectors ........................................................................................................................ 39
       3.4.3              Glanded installation kit ...................................................................................................... 40
       3.4.4              Connector cover kit............................................................................................................ 41
       3.4.5              SINAMICS G120 Smart Access ............................................................................................ 41
       3.4.6              SAM interface kit ............................................................................................................... 42
4      Mounting ............................................................................................................................................. 43
       4.1                Mounting the G115D Motor Mounted drive ........................................................................ 43
       4.2                Mounting the G115D Wall Mounted drive........................................................................... 45
       4.3                Mounting the optional components ................................................................................... 48
       4.3.1              Mounting the external braking resistor ............................................................................... 48
       4.3.2              Mounting the SINAMICS G120 Smart Access....................................................................... 50
5      Wiring .................................................................................................................................................. 55
       5.1                EMC installation guidelines ................................................................................................ 55
       5.1.1              Connections and interference suppression ......................................................................... 55
       5.1.2              Basic EMC rules.................................................................................................................. 55
       5.1.3              Equipotential bonding........................................................................................................ 56
       5.2                Permissible line supplies..................................................................................................... 58
       5.2.1              TN line system ................................................................................................................... 59
       5.2.2              TT line system.................................................................................................................... 59
       5.2.3              IT line system..................................................................................................................... 60

SINAMICS G115D distributed drive
Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA                                                                                                 5
Table of contents

      5.3              Requirements for the protective conductor ......................................................................... 63
      5.4              Requirements for branch circuit protection ......................................................................... 64
      5.5              Operation with residual current protective device (RCD)...................................................... 64
      5.6              Forming DC link capacitors................................................................................................. 65
      5.7              Overview of the converter interfaces.................................................................................. 66
      5.8              Cables and connectors ....................................................................................................... 73
      5.8.1            Maximum permissible cable length .................................................................................... 74
      5.8.2            Cable cross-sections and cable lugs .................................................................................... 75
      5.9              Connecting the line supply................................................................................................. 78
      5.9.1            Interface description - X1/X3 .............................................................................................. 78
      5.9.2            Connecting to the line supply using daisy chain.................................................................. 80
      5.10             Connecting the motor........................................................................................................ 82
      5.10.1           Interface description - X2 ................................................................................................... 83
      5.10.2           Connecting the motor in a star or delta connection ............................................................ 84
      5.10.2.1         Overview ........................................................................................................................... 84
      5.10.2.2         Configuring the star/delta connection of the wall-mounted converter ................................. 86
      5.11             Connecting the 24 V power supply ..................................................................................... 86
      5.11.1           Interface description - X01/X02 .......................................................................................... 86
      5.11.2           Connecting to the 24 V power supply using daisy chain ...................................................... 88
      5.12             Connecting the digital inputs and outputs .......................................................................... 90
      5.12.1           Interface description - X07/X08/X05 ................................................................................... 90
      5.12.2           Factory interface setting .................................................................................................... 91
      5.12.3           Fail-safe digital input.......................................................................................................... 97
      5.13             Connecting to PROFINET and Ethernet................................................................................ 98
      5.13.1           Interface description - X150 P1/P2...................................................................................... 98
      5.13.2           Communication via PROFINET IO and Ethernet ................................................................... 98
      5.13.3           Protocols used ................................................................................................................... 99
      5.13.4           Connecting the converter to PROFINET ............................................................................. 101
      5.13.5           What do you have to set for communication via PROFINET ................................................ 101
      5.13.6           Installing GSDML ............................................................................................................. 102
      5.13.7           Connecting the converter to Ethernet/IP ........................................................................... 103
      5.13.8           What do you need for communication via Ethernet/IP?...................................................... 103
      5.14             Connecting to AS-i ........................................................................................................... 104
      5.14.1           General information......................................................................................................... 104
      5.14.2           Interface description - X03 ............................................................................................... 105
      5.14.3           Setting the address .......................................................................................................... 105
      5.14.4           Using the AS-i Programmer .............................................................................................. 107
      5.15             Connecting to SINAMICS G115D I/O variant ...................................................................... 109
      5.16             Grounding the converter housing..................................................................................... 109
      5.17             Connecting the external braking resistor .......................................................................... 110
      5.18             Connection examples....................................................................................................... 112
6     Commissioning .................................................................................................................................. 115
      6.1              Commissioning guidelines ............................................................................................... 115

                                                                                                               SINAMICS G115D distributed drive
6                                                                           Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA
                                                                                                                                    Table of contents

       6.2             Commissioning tools........................................................................................................ 116
       6.3             Preparing for commissioning............................................................................................ 117
       6.3.1           Factory settings ............................................................................................................... 117
       6.3.2           Collecting motor data ...................................................................................................... 119
       6.3.3           Selecting U/f control or speed control ............................................................................... 121
       6.3.4           Calculating maximum speed for permanent magnet synchronous motors ......................... 122
       6.4             Quick commissioning....................................................................................................... 123
       6.4.1           Quick commissioning with DIP switches ........................................................................... 123
       6.4.2           Quick commissioning with a PC (Startdrive)...................................................................... 126
       6.4.2.1         Creating a project ............................................................................................................ 127
       6.4.2.2         Integrating the converter into the project ........................................................................ 127
       6.4.2.3         Starting the Commissioning Wizard ................................................................................. 129
       6.4.2.4         Carrying out quick commissioning ................................................................................... 129
       6.4.2.5         Identifying motor data .................................................................................................... 131
       6.4.3           Quick commissioning with the SINAMICS G120 Smart Access ........................................... 133
       6.4.4           Self-optimization of the speed control .............................................................................. 134
       6.5             Saving the settings in the converter (RAM → EEPROM) ..................................................... 134
       6.6             Restoring the factory settings........................................................................................... 135
       6.6.1           Restoring the factory settings/delivery condition (without safety functions) ..................... 136
       6.6.2           Resetting the safety functions to the factory settings ........................................................ 137
7      Advanced commissioning.................................................................................................................. 139
       7.1             Overview of converter functions ...................................................................................... 139
       7.2             Sequence control when switching the motor on and off.................................................... 141
       7.3             Adapt the default settings of the inputs and outputs......................................................... 143
       7.3.1           Overview ......................................................................................................................... 143
       7.3.2           Digital Inputs ................................................................................................................... 144
       7.3.3           Digital outputs ................................................................................................................. 145
       7.4             Controlling clockwise and counter-clockwise rotation via digital inputs ............................. 146
       7.4.1           Two-wire control, method 1 ............................................................................................. 147
       7.4.2           Two-wire control, method 2 ............................................................................................. 148
       7.4.3           Two-wire control, method 3 ............................................................................................. 149
       7.4.4           Three-wire control, method 1........................................................................................... 150
       7.4.5           Three-wire control, method 2........................................................................................... 151
       7.5             Drive control via PROFINET ............................................................................................... 152
       7.5.1           Receive data and send data .............................................................................................. 152
       7.5.2           Telegrams........................................................................................................................ 153
       7.5.3           Control and status word 1 ................................................................................................ 155
       7.5.4           Control and status word 3 ................................................................................................ 157
       7.5.5           Control and status word G115D ....................................................................................... 158
       7.5.6           NAMUR message word ..................................................................................................... 160
       7.5.7           Parameter channel........................................................................................................... 160
       7.5.8           Expanding or freely interconnecting telegrams ................................................................. 164
       7.5.9           Acyclically reading and writing converter parameters ....................................................... 166
       7.6             Drive control via Ethernet/IP ............................................................................................. 167
       7.6.1           Configuring communication via Ethernet/IP ...................................................................... 167
       7.6.2           Supported objects............................................................................................................ 170

SINAMICS G115D distributed drive
Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA                                                                                          7
Table of contents

      7.6.3         Supported ODVA AC/DC assemblies .................................................................................. 181
      7.6.4         Creating generic I/O module............................................................................................. 182
      7.6.5         The converter as Ethernet node........................................................................................ 183
      7.7           Drive control via AS-i ....................................................................................................... 183
      7.7.1         Single Slave mode ........................................................................................................... 183
      7.7.2         Dual Slave mode .............................................................................................................. 185
      7.7.3         Assignment tables ........................................................................................................... 188
      7.7.4         Cyclic and acyclic communication via CTT2....................................................................... 190
      7.7.4.1       Cyclic communication ...................................................................................................... 191
      7.7.4.2       Acyclic communication - standard .................................................................................... 192
      7.7.4.3       Acyclic communication - manufacturer-specific ................................................................ 192
      7.8           Jogging ........................................................................................................................... 194
      7.9           Conveyor technology control functions (for G115D PROFINET and AS-i variants only) ........ 195
      7.9.1         Conveyors........................................................................................................................ 196
      7.9.1.1       Conveyor, one direction and one speed (p3393 = 1) ......................................................... 196
      7.9.1.2       Conveyor, one direction and two speeds (p3393 = 2)........................................................ 198
      7.9.1.3       Conveyor, two directions and one speed (p3393 = 3)........................................................ 200
      7.9.1.4       Conveyor, two directions and two speeds (p3393 = 4) ...................................................... 202
      7.9.2         Turntables ....................................................................................................................... 204
      7.9.2.1       Turntable, two positions and one speed (p3393 = 5) ........................................................ 205
      7.9.2.2       Turntable, two positions and two speeds (p3393 = 6) ....................................................... 208
      7.9.2.3       Turntable, three positions and one speed (p3393 = 7) ...................................................... 212
      7.9.2.4       Turntable, three positions and two speeds (p3393 = 8)..................................................... 215
      7.9.3         Corner turntable lifts........................................................................................................ 218
      7.9.3.1       Corner turntable lift, two positions and one speed (p3393 = 9)......................................... 219
      7.9.3.2       Corner turntable lift, two positions and two speeds (p3393 = 10) ..................................... 222
      7.9.4         Travelling trolleys ............................................................................................................. 224
      7.9.4.1       Travelling trolley, one speed (p3393 = 11) ........................................................................ 225
      7.9.4.2       Travelling trolley, two speeds (p3393 = 12) ...................................................................... 227
      7.9.5         Conveyor technology control parameters.......................................................................... 230
      7.10          Switching over the drive control (command data set) ....................................................... 232
      7.11          Motor holding brake ........................................................................................................ 234
      7.12          Encoder Interface ............................................................................................................ 239
      7.13          Free function block .......................................................................................................... 240
      7.14          Selecting physical units .................................................................................................... 240
      7.14.1        Motor standard ................................................................................................................ 240
      7.14.2        System of units ................................................................................................................ 241
      7.14.3        Technological unit of the technology controller ................................................................ 242
      7.14.4        Setting the system of units and technology unit ............................................................... 243
      7.15          Safe Torque Off (STO) safety function ............................................................................... 243
      7.15.1        Function description ........................................................................................................ 244
      7.15.2        Commissioning STO ......................................................................................................... 246
      7.15.2.1      Commissioning tool ......................................................................................................... 246
      7.15.2.2      Safety function password ................................................................................................. 246
      7.15.2.3      Configuring a safety function ........................................................................................... 247
      7.15.2.4      Interconnecting the "STO active" signal............................................................................. 248
      7.15.2.5      Setting the filter for fail-safe digital inputs ........................................................................ 249
      7.15.2.6      Setting the forced checking procedure (test stop) ............................................................. 252

                                                                                                            SINAMICS G115D distributed drive
8                                                                        Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA
                                                                                                                                    Table of contents

       7.15.2.7       Finalizing online commissioning....................................................................................... 253
       7.15.2.8       Checking the interconnection of digital inputs.................................................................. 255
       7.15.2.9       Acceptance - completion of commissioning ...................................................................... 256
       7.16           Safely Limited Speed (SLS) ............................................................................................... 257
       7.17           Setpoints ......................................................................................................................... 265
       7.17.1         Overview ......................................................................................................................... 265
       7.17.2         Specifying the setpoint via the fieldbus............................................................................. 266
       7.17.3         Electromechanical potentiometer..................................................................................... 267
       7.17.4         Motorized potentiometer as setpoint source ..................................................................... 268
       7.17.5         Fixed speed setpoint as setpoint source ............................................................................ 271
       7.18           Setpoint processing.......................................................................................................... 274
       7.18.1         Overview ......................................................................................................................... 274
       7.18.2         Invert setpoint ................................................................................................................. 275
       7.18.3         Inhibit direction of rotation .............................................................................................. 276
       7.18.4         Skip frequency bands and minimum speed....................................................................... 277
       7.18.5         Speed limitation .............................................................................................................. 278
       7.18.6         Ramp-function generator ................................................................................................. 279
       7.19           PID technology controller ................................................................................................. 284
       7.20           Motor control................................................................................................................... 291
       7.20.1         Setting the saturation characteristic of the permanent magnet synchronous motor (third-
                      party motor) .................................................................................................................... 291
       7.20.2         U/f control ....................................................................................................................... 293
       7.20.2.1       Characteristics of U/f control ............................................................................................ 294
       7.20.2.2       Selecting the U/f characteristic ......................................................................................... 295
       7.20.2.3       Optimizing motor starting................................................................................................ 296
       7.20.3         Sensorless vector control with speed controller................................................................. 298
       7.20.3.1       Structure of vector control without encoder (sensorless)................................................... 298
       7.20.3.2       Optimizing the closed-loop speed controller ..................................................................... 300
       7.20.3.3       Advanced settings............................................................................................................ 302
       7.20.3.4       Optimizing the operation of the permanent magnet synchronous motor........................... 304
       7.20.3.5       Friction characteristic ....................................................................................................... 306
       7.20.3.6       Moment of inertia estimator ............................................................................................ 308
       7.20.3.7       Pole position identification ............................................................................................... 315
       7.20.4         Torque control ................................................................................................................. 317
       7.21           Electrically braking the motor........................................................................................... 318
       7.21.1         DC braking....................................................................................................................... 319
       7.21.2         Dynamic braking.............................................................................................................. 322
       7.22           Overcurrent protection..................................................................................................... 324
       7.23           Converter protection using temperature monitoring ......................................................... 325
       7.24           Motor temperature monitoring using a temperature sensor .............................................. 329
       7.25           Motor protection by calculating the temperature .............................................................. 332
       7.26           Motor and converter protection by limiting the voltage..................................................... 334
       7.27           Monitoring the driven load............................................................................................... 336
       7.27.1         No-load monitoring ......................................................................................................... 336
       7.27.2         Rotation monitoring......................................................................................................... 337
       7.27.3         Torque monitoring ........................................................................................................... 338

SINAMICS G115D distributed drive
Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA                                                                                          9
Table of contents

      7.27.4           Blocking protection, leakage protection and dry-running protection.................................. 340
      7.28             Efficiency optimization ..................................................................................................... 343
      7.29             Calculating the energy saving for fluid flow machines....................................................... 346
      7.30             Switchover between different settings .............................................................................. 349
      7.31             Activating licensed functions............................................................................................ 351
      7.31.1           Licensing ......................................................................................................................... 351
      7.31.2           Creating or displaying the license key ............................................................................... 352
      7.31.3           Writing the license key to the card .................................................................................... 354
      7.31.4           Recommended memory cards .......................................................................................... 356
8     Data backup and series commissioning ............................................................................................ 359
      8.1              Transferring settings using a memory card ....................................................................... 360
      8.1.1            Memory cards.................................................................................................................. 360
      8.1.2            Converter → Memory card ............................................................................................... 361
      8.1.3            Memory card → converter................................................................................................ 363
      8.1.4            Activating message for a memory card that is not inserted ............................................... 365
      8.2              Transferring settings using a PG/PC................................................................................... 366
      8.2.1            Converter → PG/PC........................................................................................................... 366
      8.2.2            PG/PC → converter ........................................................................................................... 367
      8.3              Other ways to back up settings......................................................................................... 369
      8.4              Write protection ............................................................................................................... 369
      8.5              Know-how protection ...................................................................................................... 370
      8.5.1            Extending the exception list for know-how protection ...................................................... 372
      8.5.2            Activating and deactivating know-how protection ............................................................ 374
9     Alarms, faults and system messages ................................................................................................. 377
      9.1              Status LED overview......................................................................................................... 377
      9.2              System runtime ............................................................................................................... 381
      9.3              Identification & maintenance data (I&M) .......................................................................... 381
      9.4              Alarms, alarm buffer, and alarm history ............................................................................ 382
      9.5              Faults, fault buffer and fault history.................................................................................. 386
      9.6              List of alarms and faults ................................................................................................... 389
10    Corrective maintenance .................................................................................................................... 395
      10.1             Spare parts compatibility ................................................................................................. 395
      10.2             Replacing the converter ................................................................................................... 396
      10.2.1           Replacing the converter hardware .................................................................................... 396
      10.2.2           Replacing a converter with active know-how protection.................................................... 398
      10.2.2.1         Replacing a converter with know-how protection without copy protection ........................ 398
      10.2.2.2         Replacing a converter with know-how protection with copy protection ............................. 398
      10.3             Replacing the spare parts ................................................................................................. 400
      10.3.1           Spare parts overview........................................................................................................ 401
      10.3.2           Replacing the Electronic Module....................................................................................... 402
      10.3.3           Replacing the fan unit ...................................................................................................... 404

                                                                                                               SINAMICS G115D distributed drive
10                                                                          Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA
                                                                                                                                      Table of contents

       10.4              Repair switch ................................................................................................................... 406
       10.5              Local/Remote control panel .............................................................................................. 407
       10.6              Firmware upgrade and downgrade................................................................................... 409
       10.6.1            Preparing the memory card.............................................................................................. 411
       10.6.2            Upgrading the firmware ................................................................................................... 411
       10.6.3            Downgrading the firmware .............................................................................................. 414
       10.6.4            Correcting an unsuccessful firmware upgrade or downgrade ............................................ 416
       10.7              Reduced acceptance test after component replacement and firmware change .................. 417
11     Technical data.................................................................................................................................... 419
       11.1              Technical data of the G115D converter with SIMOGEAR geared motor............................... 419
       11.1.1            General technical data ..................................................................................................... 419
       11.1.2            Technical data of inputs and outputs ................................................................................ 421
       11.1.3            Technical data dependent upon the power ....................................................................... 423
       11.1.4            Technical data of braking resistors.................................................................................... 424
       11.1.5            Load cycles and overload capabilities................................................................................ 425
       11.1.6            Derating data................................................................................................................... 427
       11.1.6.1          Torque derating as a function of the installation altitude................................................... 427
       11.1.6.2          Torque derating as a function of the surrounding temperature.......................................... 428
       11.1.6.3          Torque derating as a function of the line voltage .............................................................. 428
       11.1.6.4          Torque derating as a function of the pulse frequency........................................................ 429
       11.1.6.5          Torque derating as a function of the motor speed ............................................................. 431
       11.2              Technical data of the G115D wall-mounted converter....................................................... 432
       11.2.1            General converter technical data ...................................................................................... 432
       11.2.2            Technical data of inputs and outputs ................................................................................ 434
       11.2.3            Technical data dependent upon the power ....................................................................... 435
       11.2.4            Technical data of braking resistors.................................................................................... 437
       11.2.5            Load cycles and overload capabilities................................................................................ 439
       11.2.6            Derating data................................................................................................................... 440
       11.2.6.1          Torque derating as a function of the installation altitude................................................... 440
       11.2.6.2          Current derating as a function of the surrounding temperature......................................... 441
       11.2.6.3          Torque derating as a function of the line voltage .............................................................. 441
       11.2.6.4          Current derating as a function of the pulse frequency....................................................... 442
       11.2.6.5          Derating of motor cable length based on pulse frequency and surrounding temperature ... 443
       11.3              Low frequency operation ................................................................................................. 443
       11.4              Data regarding the power loss in partial load operation .................................................... 444
       11.5              Electromagnetic compatibility of the converter................................................................. 444
       11.6              Protecting persons from electromagnetic fields................................................................. 446
12     Additional information on the SIMOGEAR geared motor.................................................................. 449
       12.1              General information geared motor with SINAMICS G115D Motor Mounted / Wall Mounted... 449
       12.1.1            Specific hazard types and fundamental obligations ........................................................... 449
       12.1.2            Rating plate ..................................................................................................................... 450
       12.1.3            Surface treatment............................................................................................................ 450
       12.1.3.1          General information on surface treatment........................................................................ 450
       12.1.3.2          Painted version ................................................................................................................ 451
       12.1.3.3          Primed version................................................................................................................. 453
       12.1.4            Incoming goods............................................................................................................... 453

SINAMICS G115D distributed drive
Operating Instructions, 01/2024, FW V4.7 SP14, A5E53461498A/RS-AA                                                                                          11
Table of contents

      12.1.5        General information on transport..................................................................................... 454
      12.1.6        Unpacking ....................................................................................................................... 455
      12.1.7        General information concerning the installation ............................................................... 455
      12.1.8        Installation notes ............................................................................................................. 457
      12.1.9        Thread sizes and tightening torques for fastening bolts..................................................... 458
      12.1.10       Operation ........................................................................................................................ 459
      12.1.11       Cleaning the geared motor............................................................................................... 459
      12.1.12       Inspecting the geared motor ............................................................................................ 460
      12.1.13       Disposal........................................................................................................................... 460
      12.1.14       Technical data.................................................................................................................. 461
      12.1.14.1     Type designation motor and converter ............................................................................. 461
      12.1.14.2     Gearbox type designation ................................................................................................ 462
      12.1.14.3     General technical data ..................................................................................................... 463
      12.1.14.4     Rating plate for geared motors with SINAMICS G115D Motor Mounted ............................. 464
      12.1.14.5     Rating plate for geared motors with SINAMICS G115D Wall Mounted ................................ 465
      12.1.14.6     Weight............................................................................................................................. 466
      12.1.14.7     Sound energy level .......................................................................................................... 466
      12.1.15       Spare parts ...................................................................................................................... 467
      12.1.15.1     Stocking of spare parts..................................................................................................... 467
      12.1.15.2     Spares on Web ................................................................................................................. 468
      12.2          Specific data motor .......................................................................................................... 469
      12.2.1        General motor information .............................................................................................. 469
      12.2.2        Use as prescribed ............................................................................................................. 469
      12.2.3        General technical description ........................................................................................... 470
      12.2.4        Cooling............................................................................................................................ 471
      12.2.5        Terminal box and application box ..................................................................................... 471
      12.2.6        Fastening for suspended transport ................................................................................... 472
      12.2.7        Storage............................................................................................................................ 472
      12.2.8        Installation conditions for the motor ................................................................................ 473
      12.2.9        Condensation drain hole (optional) .................................................................................. 474
      12.2.10       Connecting the motor in the terminal box ........................................................................ 474
      12.2.10.1     General notes for motor connection (Wall Mount

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