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Технічний документ SIEMENS — For employment in zone 2 (IEC/EN 60079-10-1)

Вид документаТехнічний документ
ВиробникSIEMENS
Код документаSIMOTICS-FD
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Текст документа

For employment in zone 2 (IEC/EN 60079-10-1)
      II 3G Ex nA IIC T3 Gc

SIMOTICS FD
Induction motor
Type 1MQ1
Operating Instructions / Installation Instructions

                                                     Edition       04/2016

                                                               siemens.com
16.04.2016 18:22
           V9.01
                                               Introduction                  1

                                               Safety information            2

                                               Description                   3
SIMOTICS FD
                                               Preparations for use          4
Induction motor
1MQ1                                                                         5
                                               Assembly

                                               Electrical connection         6
Operating Instructions
Installation Instructions
                                               Start-up                      7

                                               Operation                     8

                                               Maintenance                   9

                                               Spare parts                   10

                                               Disposal                      11

For employment in zone 2 (IEC/EN 60079-10-1)   Service and Support           A
     II 3G Ex nA IIC T3 Gc

                                               Technical data and drawings   B

                                               Quality documents             C

                                               Additional documents          D

Edition 04/2016
Legal information
Warning notice system
             This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
             damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
             symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
             graded according to the degree of danger.

                    DANGER
              indicates that death or severe personal injury will result if proper precautions are not taken.

                    WARNING
              indicates that death or severe personal injury may result if proper precautions are not taken.

                    CAUTION
              indicates that minor personal injury can result if proper precautions are not taken.

              NOTICE
              indicates that property damage can result if proper precautions are not taken.
             If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
             used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
             damage.
Qualified Personnel
             The product/system described in this documentation may be operated only by personnel qualified for the specific
             task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
             personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
             potential hazards when working with these products/systems.
Proper use of Siemens products
             Note the following:

                    WARNING
              Siemens products may only be used for the applications described in the catalog and in the relevant technical
              documentation. If products and components from other manufacturers are used, these must be recommended or
              approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
              maintenance are required to ensure that the products operate safely and without any problems. The permissible
              ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
             All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
             may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
             We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
             Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
             this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

             Siemens AG                             Document order number: A5E32582260                   Copyright © Siemens AG 2016.
             Process Industries and Drives          Ⓟ 04/2016 Subject to change                          All rights reserved
             Postfach 48 48
             90026 NÜRNBERG
             GERMANY
Table of contents

1      Introduction.................................................................................................................................................13
       1.1                About these instructions.........................................................................................................13
       1.2                Compiling personal documents..............................................................................................13
2      Safety information.......................................................................................................................................15
       2.1                Information for the nominated person in control of the electrical installation.........................15
       2.2                The five safety rules...............................................................................................................16
       2.3                Qualified personnel................................................................................................................16
       2.4                Safe handling.........................................................................................................................16
       2.5                For use in hazardous Zone 2 or Zone 22...............................................................................18
       2.6                Electrostatic sensitive devices...............................................................................................19
       2.7                Processes that generate high levels of electrostatic charge..................................................20
       2.8                Electromagnetic compatibility.................................................................................................21
       2.9                Interference immunity.............................................................................................................21
       2.10               Interference voltages when operating the converter..............................................................22
       2.11               Electromagnetic fields when operating electrical power engineering installations.................22
3      Description..................................................................................................................................................23
4      Preparations for use...................................................................................................................................29
       4.1                Safety-related aspects to consider when configuring the plant..............................................29
       4.2                Observing the operating mode...............................................................................................29
       4.3                Ensuring cooling.....................................................................................................................29
       4.4                Space required for ventilation................................................................................................30
       4.5                Interlock circuit for the external fan motor..............................................................................30
       4.6                Thermal motor protection.......................................................................................................31
       4.7                Thermal motor protection using PTC thermistors (option).....................................................31
       4.8                Interlock circuit for the automatic regreasing system (option)................................................31
       4.9                Interlock circuit for anti-condensation heating........................................................................31
       4.10               Support base for IM B5 construction type..............................................................................32
       4.11               Noise emissions.....................................................................................................................32
       4.12               Rotational speed limit values.................................................................................................33
       4.13               Complying with speed-torque curve.......................................................................................33
       4.14               Phase synchronization during supply system switching........................................................33

SIMOTICS FD 1MQ1
Operating Instructions 04/2016                                                                                                                                      5
Table of contents

      4.15               System-inherent frequencies.................................................................................................34
      4.16               Torsional loading of the drive train due to faults in the electrical supply................................34
      4.17               Transport and storage............................................................................................................34
      4.17.1             Checking the delivery.............................................................................................................35
      4.17.2             Requirements for safe lifting and transporting.......................................................................35
      4.17.3             Securing the rotor...................................................................................................................36
      4.17.4             Transporting the machine set.................................................................................................37
      4.17.5             Storage...................................................................................................................................38
      4.17.6             Protection against corrosion...................................................................................................41
      4.18               Converter operation...............................................................................................................41
      4.18.1             Supply line configuration........................................................................................................41
      4.18.2             Converter operation of explosion-proof machines.................................................................42
      4.18.3             Reducing bearing currents.....................................................................................................42
      4.18.4             Insulated bearings when operating the converter..................................................................43
5     Assembly....................................................................................................................................................47
      5.1                Preparations for installation....................................................................................................47
      5.1.1              Requirements for installation..................................................................................................47
      5.1.2              Insulation resistance and polarization index..........................................................................48
      5.1.3              Testing the insulation resistance and polarization index........................................................49
      5.1.4              Prepare the mating faces (IM B3)..........................................................................................51
      5.1.5              Prepare the mating face for a flange connection...................................................................51
      5.1.6              Prepare the mating face for wall mounting ............................................................................52
      5.2                Lift the machine to where it will be installed, and position it...................................................52
      5.2.1              Preconditions for correct alignment and secure attachment .................................................52
      5.2.2              Checking the load handling attachments...............................................................................52
      5.2.3              Removing the rotor shipping brace........................................................................................52
      5.2.4              Removing the rotor shipping brace from machines in vertical type........................................53
      5.2.5              Removing anti-corrosion protection.......................................................................................53
      5.2.6              Mounting the output elements................................................................................................54
      5.2.7              Requirements for safe lifting and transporting.......................................................................56
      5.2.8              Putting the machine down......................................................................................................58
      5.2.9              Draining condensation...........................................................................................................58
      5.2.10             Roughly aligning the machine................................................................................................60
      5.3                Installing the machine............................................................................................................60
      5.3.1              Safety instructions for installation...........................................................................................60
      5.3.2              Selecting fixing screws...........................................................................................................61
      5.3.3              Preconditions for smooth, vibration-free operation................................................................61
      5.3.4              Aligning the machine to the driven machine and mounting (IM B3 / IM B35)........................62
      5.3.5              Aligning the machine to the driven machine and attaching it to it (IM B5).............................63
      5.3.6              Fastening the support base (IM B5).......................................................................................64
      5.3.7              Aligning the machine to the driven machine and attaching it to it (IM V1, IM V10)................64
      5.3.8              Axial and radial forces............................................................................................................65
6     Electrical connection...................................................................................................................................67
      6.1                Safety instructions relating to the electrical connection.........................................................67
      6.2                Terminal box..........................................................................................................................67
      6.2.1              Terminal box 1XB1621...........................................................................................................68
      6.2.2              Terminal box 1XB1631...........................................................................................................69

                                                                                                                                       SIMOTICS FD 1MQ1
6                                                                                                                              Operating Instructions 04/2016
                                                                                                                                             Table of contents

       6.2.3              Terminal box 1XB7730...........................................................................................................70
       6.2.4              Terminal box 1XB7731...........................................................................................................70
       6.2.5              Terminal box 1XB7740...........................................................................................................71
       6.2.6              Terminal box 1XB7750...........................................................................................................72
       6.2.7              Rotating the terminal box.......................................................................................................72
       6.2.8              Mounting/removing the terminal box......................................................................................75
       6.3                Preparation.............................................................................................................................76
       6.3.1              Terminal designation..............................................................................................................76
       6.3.2              Selecting cables.....................................................................................................................76
       6.3.3              Connecting the grounding conductor.....................................................................................76
       6.3.4              Connect metal shield in the terminal box ..............................................................................77
       6.3.5              Brought-out cables - Connection without terminal box...........................................................78
       6.3.6              Connecting the machine for a specific direction of rotation....................................................78
       6.4                Connection.............................................................................................................................79
       6.4.1              Bringing cables into the terminal box 1XB... with sealing insert with break-off ring...............79
       6.4.2              Bringing cables into the terminal box 1XB... with cable gland................................................81
       6.4.3              Certified cable entries, thread adapters and sealing plugs....................................................82
       6.4.4              Laying cables.........................................................................................................................82
       6.4.5              Connecting cables with cable lugs.........................................................................................82
       6.4.6              Connecting cables without cable lugs....................................................................................83
       6.4.7              Use of aluminum conductors..................................................................................................85
       6.4.8              Using single-stranded cables.................................................................................................86
       6.4.9              Internal equipotential bonding................................................................................................86
       6.4.10             Stepless mating face for the seal in the terminal box cover ..................................................86
       6.4.11             Minimum air clearances.........................................................................................................87
       6.4.12             Finishing connection work......................................................................................................87
       6.5                Connecting the auxiliary circuits.............................................................................................88
       6.5.1              Selecting cables.....................................................................................................................88
       6.5.2              Bringing cables into the auxiliary terminal box and routing them...........................................88
       6.5.3              Intrinsically safe circuits for sensors or probes......................................................................89
       6.5.4              Connect metal shield in the terminal box ..............................................................................89
       6.5.5              Connecting an external fan motor..........................................................................................89
       6.5.6              Connecting temperature monitoring for the stator winding....................................................90
       6.5.7              Terminating the connection work (auxiliary circuit)................................................................91
       6.5.8              Converter operation...............................................................................................................91
       6.5.8.1            Maximum peak voltage at the motor terminals......................................................................92
       6.5.8.2            Converter operation on a grounded network..........................................................................92
7      Start-up.......................................................................................................................................................93
       7.1                Checks to be carried out prior to commissioning ..................................................................93
       7.2                Measuring the insulation resistance before commissioning...................................................94
       7.3                Greasing the roller bearings prior to commissioning..............................................................95
       7.4                Setting the automatic regreasing system...............................................................................96
       7.5                Commissioning an external fan..............................................................................................96
       7.6                Setpoint values for monitoring the bearing temperature........................................................97
       7.7                Set values for monitoring the winding temperature................................................................97
       7.8                Test run..................................................................................................................................98

SIMOTICS FD 1MQ1
Operating Instructions 04/2016                                                                                                                                        7
Table of contents

      7.9                Switching off...........................................................................................................................99
      7.10               Setting the motor parameters at the converter.....................................................................100
      7.10.1             Selecting the motor type and motor data in the STARTER program...................................100
      7.10.2             Commissioning at the SINAMICS S/G converter using the AOP30.....................................103
      7.10.3             Commissioning at the SINAMICS G120P inverter using the IOP........................................106
8     Operation..................................................................................................................................................107
      8.1                Safety guidelines in operation..............................................................................................107
      8.2                Operation in hazardous areas of Zone 2..............................................................................108
      8.3                Switching on the machine....................................................................................................109
      8.4                Switching off the anti-condensation heating.........................................................................110
      8.5                Regreasing roller bearings...................................................................................................110
      8.6                Stoppages............................................................................................................................110
      8.6.1              Avoidance of condensation or formation of condensation within the machine.....................111
      8.6.2              Avoidance of damage to roller bearings during stoppages..................................................111
      8.6.3              Measurement of the insulation resistance after an extended stoppage...............................111
      8.7                Decommissioning the machine............................................................................................112
      8.8                Switch off the external fan....................................................................................................112
      8.9                Re-commissioning the machine...........................................................................................112
      8.10               Switching on again after an emergency switching-off..........................................................113
      8.11               faults.....................................................................................................................................113
      8.11.1             Inspections in the event of faults..........................................................................................113
      8.11.2             Electrical faults.....................................................................................................................114
      8.11.3             Mechanical faults.................................................................................................................114
      8.11.4             Faults at the external fan......................................................................................................116
      8.11.5             Roller bearing faults.............................................................................................................117
9     Maintenance.............................................................................................................................................119
      9.1                Inspection and maintenance................................................................................................119
      9.1.1              Safety instructions for inspection and maintenance.............................................................119
      9.1.2              Risk of explosion when cleaning with compressed air.........................................................121
      9.1.3              Measuring the insulation resistance during the course of maintenance work......................121
      9.1.4              Inspections in the event of faults..........................................................................................121
      9.1.5              First service after installation or repair.................................................................................122
      9.1.6              General inspection...............................................................................................................122
      9.1.7              Servicing and maintaining the anti-condensation heating....................................................123
      9.1.8              Servicing the roller bearings.................................................................................................123
      9.1.9              Roller bearings with automatic regreasing system...............................................................124
      9.1.10             Regreasing intervals and types of grease for operating roller bearings...............................124
      9.1.11             Sealing the rolling-contact bearings ("Increased degree of protection" option)...................128
      9.1.12             Cleaning the cooling air ducts..............................................................................................128
      9.1.13             Servicing the external fan.....................................................................................................128
      9.1.14             Touch up any damaged paintwork.......................................................................................129
      9.1.15             Repainting............................................................................................................................130
      9.1.16             Maintaining terminal boxes..................................................................................................130
      9.2                Corrective Maintenance.......................................................................................................131

                                                                                                                                         SIMOTICS FD 1MQ1
8                                                                                                                                Operating Instructions 04/2016
                                                                                                                                           Table of contents

       9.2.1              Prepare servicing work.........................................................................................................132
       9.2.2              Anti-condensation heating....................................................................................................133
       9.2.3              External fan..........................................................................................................................133
       9.2.3.1            External fan unit...................................................................................................................133
       9.2.3.2            Replacing the external fan...................................................................................................134
       9.2.4              Roller-contact bearings........................................................................................................134
       9.2.4.1            Removing roller bearing.......................................................................................................134
       9.2.4.2            Remove V ring.....................................................................................................................135
       9.2.4.3            Removing the labyrinth sealing ring.....................................................................................136
       9.2.4.4            Assembling the rolling-contact bearings..............................................................................137
       9.2.4.5            Install the V ring...................................................................................................................138
       9.2.4.6            Installing the V ring ("Increased degree of protection" option).............................................138
       9.2.4.7            Installing the labyrinth sealing ring.......................................................................................139
       9.2.5              Seal the motor......................................................................................................................140
10     Spare parts...............................................................................................................................................143
       10.1               Ordering data.......................................................................................................................143
       10.2               Roller bearings.....................................................................................................................143
       10.3               Anti-condensation heating....................................................................................................144
       10.4               Housing, stators and rotors..................................................................................................145
       10.5               External fan (radial mounting)..............................................................................................146
       10.6               External fan (axial mounting)...............................................................................................147
       10.7               Roller bearing cartridge at the drive and non-drive end.......................................................148
       10.8               Roller bearing cartridge at the drive and non-drive end.......................................................149
       10.9               Speed sensor (optional).......................................................................................................150
       10.10              Terminal box 1XB1621.........................................................................................................151
       10.11              Terminal box 1XB1631.........................................................................................................153
       10.12              Terminal box 1XB7730.........................................................................................................154
       10.13              Terminal box 1XB7731.........................................................................................................155
       10.14              Terminal box 1XB7740.........................................................................................................156
       10.15              Terminal box 1XB7750.........................................................................................................157
       10.16              Auxiliary terminal box 1XB9014...........................................................................................158
       10.17              Auxiliary terminal box 1XB9015...........................................................................................159
       10.18              1XB9016 auxiliary terminal box............................................................................................160
       10.19              Auxiliary terminal box 1XB302.............................................................................................161
11     Disposal....................................................................................................................................................163
       11.1               RoHS - restricting the use of certain hazardous substances...............................................163
       11.2               Dismantling the machine......................................................................................................163
       11.3               Disposal of components.......................................................................................................164

SIMOTICS FD 1MQ1
Operating Instructions 04/2016                                                                                                                                      9
Table of contents

A     Service and Support.................................................................................................................................165
B     Technical data and drawings....................................................................................................................167
      B.1                Tightening torques for screw and bolt connections..............................................................167
C     Quality documents....................................................................................................................................169
D     Additional documents...............................................................................................................................171
      D.1                Additional documents on CD................................................................................................171
      Index.........................................................................................................................................................173

Tables

Table 3-1           Machine design ..........................................................................................................................23
Table 3-2           Machine version with type of protection Ex nA............................................................................24
Table 3-3           Data on the rating plate...............................................................................................................25
Table 3-4           Rolling-contact bearing variants..................................................................................................27
Table 4-1           Space required to ventilate the separately-driven fan.................................................................30
Table 4-2           Tightening torque for the shaft screw on the rotor shipping brace ............................................37
Table 5-1           Stator winding insulation resistance at 40° C..............................................................................49
Table 5-2           Permissible deviations for aligning the machine with flexible coupling.......................................63
Table 6-1           Terminal designations using the 1U1-1 as an example..............................................................76
Table 6-2           Determining the cross-section of the grounding conductor.........................................................76
Table 6-3           Connection technology (with cable lug / connection without cable lug)......................................79
Table 6-4           Cable entry plate versions...........................................................................................................81
Table 6-5           Minimum air clearance dependent on rms value of the alternating voltage Urms.........................87
Table 6-6           Maximum peak voltage at the motor terminals ...........................................................................92
Table 7-1           Set values for monitoring the bearing temperatures before commissioning...............................97
Table 7-2           Set values for monitoring the bearing temperatures...................................................................97
Table 7-3           Set value for commissioning.......................................................................................................97
Table 7-4           Set values during normal operation.............................................................................................98
Table 8-1           Electrical faults           .....................................................................................................................114
Table 8-2           Mechanical faults.......................................................................................................................114
Table 8-3           Cooling system faults .............................................................................................................116
Table 8-4           Roller bearing faults               .............................................................................................................117
Table 9-1           Checks after assembly or repair ...............................................................................................122
Table 9-2           Checks that have to be performed during the general inspection.............................................122
Table 9-3           Criteria for selecting roller bearing greases...............................................................................124
Table 9-4           Roller bearing greases for vertical and horizontal types of construction ..................................126
Table 9-5           Alternative greases with NLGI class 2 for motors of horizontal construction............................126
Table 10-1          Spare parts for housing, stators and rotors...............................................................................145

                                                                                                                                         SIMOTICS FD 1MQ1
10                                                                                                                               Operating Instructions 04/2016
                                                                                                                                    Table of contents

Table 10-2         Spare parts for external fan .....................................................................................................146
Table 10-3         Spare parts for external fan .....................................................................................................147
Table 10-4         Spare parts for the bearing cartridge at the drive end and non-drive end.................................148
Table 10-5         Spare parts for the bearing cartridge at the drive end and non-drive end.................................149
Table 10-6         Spare parts for the speed sensor .............................................................................................150
Table 10-7         Terminal box 1XB1621 spare parts...........................................................................................151
Table 10-8         Additional spare parts................................................................................................................152
Table 10-9         Main terminal box 1XB7730 spare parts...................................................................................154
Table 10-10        Additional spare parts................................................................................................................154
Table 10-11        Main terminal box 1XB7731 spare parts...................................................................................155
Table 10-12        Additional spare parts................................................................................................................155
Table 10-13        Main terminal box 1XB7740 spare parts...................................................................................156
Table 10-14        Additional spare parts................................................................................................................156
Table 10-15        Spare parts main terminal box 1XB7750...................................................................................157
Table B-1          Tightening torques for screw/bolt connections with a tolerance of ±10%.................................167

Images

Image 3-1          Schematic of the rating plate.......................................................................................................25
Image 4-1          Axial location of the rotor.............................................................................................................36
Image 4-2          Schematic representation of a single drive.................................................................................44
Image 4-3          Schematic representation of a tandem drive...............................................................................44
Image 5-1          Balancing type on the drive-end side..........................................................................................54
Image 5-2          Condensation water drain for vertical mounting..........................................................................59
Image 5-3          Condensation water drain for horizontal mounting......................................................................59
Image 5-4          Schematic diagram: Aligning the machine to the driven machine...............................................62
Image 6-1          Terminal box 1XB1621................................................................................................................68
Image 6-2          Terminal box 1XB1631................................................................................................................69
Image 6-3          Terminal box 1XB7730................................................................................................................70
Image 6-4          Terminal box 1XB7731................................................................................................................70
Image 6-5          Terminal box 1XB7740................................................................................................................71
Image 6-6          Terminal box 1XB7750................................................................................................................72
Image 6-7          Strain relief device and sealing insert..........................................................................................80
Image 6-8          Connection with cable lug and fixing screw (schematic diagram)...............................................82
Image 6-9          Connection using terminal clamps (schematic diagram).............................................................84
Image 7-1          Selecting a motor type...............................................................................................................101
Image 7-2          Entering the motor data.............................................................................................................102
Image 9-1          Remove the V ring.....................................................................................................................135
Image 9-2          Disassembling the labyrinth sealing ring (schematic diagram).................................................136

SIMOTICS FD 1MQ1
Operating Instructions 04/2016                                                                                                                           11
Table of contents

Image 9-3      Install the V ring.........................................................................................................................138
Image 9-4      Roller-contact bearing with grease chamber (schematic diagram)...........................................139
Image 9-5      Position the set screws for the labyrinth sealing ring on the outer bearing cover.....................140
Image 10-1     Housing, stators and rotors.......................................................................................................145
Image 10-2     External fan...............................................................................................................................146
Image 10-3     External fan...............................................................................................................................147
Image 10-4     Bearing cartridge at the drive end and non-drive end...............................................................148
Image 10-5     Bearing cartridge at the drive end and non-drive end...............................................................149
Image 10-6     Speed sensor............................................................................................................................150
Image 10-7     Terminal box 1XB1621 with standard cable entry.....................................................................151
Image 10-8     Two-part cable entry..................................................................................................................151
Image 10-9     Terminal box 1XB1631..............................................................................................................153
Image 10-10    Main terminal box 1XB7730......................................................................................................154
Image 10-11    Main terminal box 1XB7731......................................................................................................155
Image 10-12    Main terminal box 1XB7740......................................................................................................156
Image 10-13    Main terminal box 1XB7750 with standard cable entry.............................................................157
Image 10-14    Auxiliary terminal box 1XB9014 .............................................................................................158
Image 10-15    Auxiliary terminal box 1XB9015 .............................................................................................159
Image 10-16    1XB9016 auxiliary terminal box ...............................................................................................160
Image 10-17    Auxiliary terminal box 1XB302..................................................................................................161

                                                                                                                                SIMOTICS FD 1MQ1
12                                                                                                                      Operating Instructions 04/2016
Introduction                                                                                                     1
1.1                About these instructions
                       These instructions describe the machine and explain how to handle it, from initial delivery to
                       final disposal of the equipment. Keep these instructions for later use.
                       Read these operating instructions before you handle the machine and follow the instructions
                       to become familiar with its design and operating principles and thus ensure safe, problem-free
                       machine operation and long service life.
                       Please contact the Service Center (Page 165) if you have any suggestions on how to improve
                       this document.

Text format features
                       The warning notice system is explained on the rear of the inside front. Always follow the safety
                       instructions and notices in these instructions.
                       In addition to the safety-related warning notices which you must read, you will find the text in
                       these instructions is formatted in the following way:
                       1. Handling instructions are always formatted as a numbered list. Always perform the steps
                          in the order given.
                       ● Lists are formatted as bulleted lists.
                           – Lists on the second level are hyphenated.

                       Note
                       A Note is an important item of information about the product, handling of the product or the
                       relevant section of the document. Notes provide you with help or further suggestions/ideas.

1.2                Compiling personal documents
                       On the Internet pages in Industry Online Support you have the possibility of compiling personal
                       documents using the function Documentation (https://support.industry.siemens.com/My/ww/
                       en/documentation)
                       Using the "Documentation" function, from Product Support manuals, you can compile your
                       own "Documentation". However, you can also include other Product Support content such as
                       FAQs or characteristics in the documentation that you compile.
                       In the "Documentation" function, you have the option of creating your own compiled documents
                       in your own structure and managing them. You can delete or shift individual chapters or topics.
                       Further, using the note function you can import your own content. The compiled
                       "documentation" can be exported as PDF, for example.

SIMOTICS FD 1MQ1
Operating Instructions 04/2016                                                                                       13
Introduction
1.2 Compiling personal documents

                 Using the "Documentation" function, you can efficiently compile your own plant or system
                 documentation. The "Documentation" compiled in a specific language can also be
                 automatically exported in one of the other available languages.
                 The full functionality is only available for registered users.

                                                                                            SIMOTICS FD 1MQ1
14                                                                                  Operating Instructions 04/2016
Safety information                                                                                                   2
2.1                Information for the nominated person in control of the electrical
                   installation
                       This electric machine has been designed and built in accordance with the specifications
                       contained in Directive 2006/95/EC up to April 19, 2016 - and from April 20, 2016 according to
                       Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in industrial plants.
                       Please observe the country-specific regulations when using the electric machine outside the
                       European Community. Follow the local and industry-specific safety and setup regulations.
                       The persons responsible for the plant must ensure the following:
                       ● Planning and configuration work and all work carried out on and with the machine is only
                         to be done by qualified personnel.
                       ● The operating instructions must always be available for all work.
                       ● The technical data as well as the specifications relating to the permissible installation,
                         connection, ambient and operating conditions are taken into account at all times.
                       ● The specific setup and safety regulations as well as regulations on the use of personal
                         protective equipment are observed.
                           Note
                           Use the services and support provided by the appropriate Service Center (Page 165) for
                           planning, installation, commissioning, and servicing work.

                       You will find safety instructions in the individual sections of this document. Follow the safety
                       instructions for your own safety, to protect other people and to avoid damage to property.
                       Observe the following safety instructions for all activities on and with the machine.
                       This machine has been designed and built in accordance with Directive 94/9/EC until April 19,
                       2016 and from April 20, 2016 in accordance with Directive 2014/34/EU ("Explosion Protection
                       Directive”), and it is intended for use in industrial plants with a potentially explosive atmosphere.
                       Commissioning in the European Community in accordance with Directive 2006/42/EU
                       (“Machinery Directive”) is forbidden until the plant into which the machine will be installed has
                       been shown to conform with this directive. Please observe the country-specific regulations
                       when using the machine outside the European Community.

                             WARNING
                        Commissioning prior to establishing conformance
                        If the machine is commissioned prior to determining the plant conformance, the explosion
                        protection of the plant is not ensured. An explosion can occur. This can result in death, serious
                        injury or material damage.
                        Do not commission the machine until it has been confirmed that the plant conforms with the
                        explosion protection directive.

SIMOTICS FD 1MQ1
Operating Instructions 04/2016                                                                                           15
Safety information
2.4 Safe handling

2.2            The five safety rules
                     For your own personal safety and to prevent material damage when carrying out any work,
                     always observe the safety-relevant instructions and the following five safety rules according
                     to EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence
                     stated before starting work.

Five safety rules
                     1. Disconnect the system.
                        Also disconnect the auxiliary circuits, for example, anti-condensation heating.
                     2. Secure against reconnection.
                     3. Verify absence of operating voltage.
                     4. Ground and short-circuit.
                     5. Provide prote

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