SiemensETIJohnson ControlsIFMSICKWIKABosch RexrothELKO EPHYUNDAIABBVEGAKSR KUEBLERAlfa Laval

Технічний документ SIEMENS — Safety Integrated

Вид документаТехнічний документ
ВиробникSIEMENS
Код документаSafety-Integrated
Сторінок440
Мова документаанглійська
Розмір файлу7.8 МБ

Текст документа

Introduction                   1
                                    Fundamental safety
                                    instructions                   2

                                    Fundamentals                   3
SINUMERIK
                                    Safety program of the F-PLC    4
SINUMERIK ONE
Safety Integrated                   Safety functions integrated
                                    in the drive                   5
                                    Controlling safety functions
Commissioning Manual
                                    integrated in the drive        6
                                    Commissioning and
                                    configuring                    7

                                    Acceptance test                8

                                    Diagnostics                    9
                                    Component replacement
                                    (software/hardware)            10

                                    Data descriptions              11

                                    System features                12
                                    Safety Integrated with
                                    SINUMERIK ONE Create           13
                                    MyVirtual Machine

Valid for:                          Appendix                       A
CNC Shopfloor Management Software
Create MyVirtual Machine V1.1
SINUMERIK ONE V6.15
SINUMERIK ONE STEP 7 Toolbox V17

07/2021
A5E47278158B AE
Legal information
Warning notice system
             This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
             to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
             referring only to property damage have no safety alert symbol. These notices shown below are graded according to
             the degree of danger.

                    DANGER
             indicates that death or severe personal injury will result if proper precautions are not taken.

                    WARNING
             indicates that death or severe personal injury may result if proper precautions are not taken.

                    CAUTION
             indicates that minor personal injury can result if proper precautions are not taken.

             NOTICE
             indicates that property damage can result if proper precautions are not taken.
             If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
             used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
             damage.
Qualified Personnel
             The product/system described in this documentation may be operated only by personnel qualified for the specific
             task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
             Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
             avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
             Note the following:

                    WARNING
             Siemens products may only be used for the applications described in the catalog and in the relevant technical
             documentation. If products and components from other manufacturers are used, these must be recommended or
             approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
             are required to ensure that the products operate safely and without any problems. The permissible ambient
             conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
             All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
             be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
             We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
             Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
             publication is reviewed regularly and any necessary corrections are included in subsequent editions.

             Siemens AG                             A5E47278158B AE                                        Copyright © Siemens AG 2019 - 2021.
             Digital Industries                     Ⓟ 07/2021 Subject to change                            All rights reserved
             Postfach 48 48
             90026 NÜRNBERG
             GERMANY
Table of contents

1     Introduction ......................................................................................................................................... 11
      1.1               About SINUMERIK .............................................................................................................. 11
      1.2               About this documentation ................................................................................................. 12
      1.3               Documentation on the internet .......................................................................................... 15
      1.3.1             Documentation overview SINUMERIK ONE ......................................................................... 15
      1.3.2             Documentation overview SINUMERIK operator components ............................................... 16
      1.4               Basic knowledge requirements ........................................................................................... 17
      1.5               Notation ............................................................................................................................ 18
      1.6               SINUMERIK-conformal telegram configuring ....................................................................... 19
      1.7               Feedback on the technical documentation ......................................................................... 20
      1.8               mySupport documentation ................................................................................................ 21
      1.9               Service and Support........................................................................................................... 22
      1.10              Important product information .......................................................................................... 24
2     Fundamental safety instructions......................................................................................................... 25
      2.1               General safety instructions................................................................................................. 25
      2.2               Warranty and liability for application examples ................................................................... 26
      2.3               Security information .......................................................................................................... 27
3     Fundamentals ...................................................................................................................................... 29
      3.1               Safety functions of the F-PLC.............................................................................................. 29
      3.2               Safety functions integrated in the drive .............................................................................. 30
      3.3               Approvals .......................................................................................................................... 33
      3.4               Safety-relevant processing using SINUMERIK ONE components ........................................... 34
      3.5               Hardware components....................................................................................................... 37
      3.5.1             F-I/O for PROFIBUS DP ........................................................................................................ 38
      3.5.2             F-I/O for PROFINET IO ......................................................................................................... 38
      3.5.3             Drive components.............................................................................................................. 39
      3.5.3.1           Interconnecting DRIVE-CLiQ components ........................................................................... 39
      3.5.3.2           Drive monitoring with or without encoder.......................................................................... 40
      3.5.3.3           Induction motors and synchronous motors ......................................................................... 42
      3.5.3.4           SINAMICS HLA ................................................................................................................... 42
      3.6               Safety components and licensing ....................................................................................... 45
      3.6.1             Software components required .......................................................................................... 45
      3.6.2             Licensing of axes/spindles and F-PLC .................................................................................. 45
      3.7               Components and basic configuration in the TIA Portal......................................................... 47
      3.7.1             Structure of a project view in the TIA Portal ........................................................................ 47

Safety Integrated
Commissioning Manual, 07/2021, A5E47278158B AE                                                                                                                3
Table of contents

      3.8              Overview, SafeUserData..................................................................................................... 49
4     Safety program of the F-PLC ................................................................................................................ 51
      4.1              Program structure of the safety program (S7-1500) ............................................................ 53
      4.2              Fail-Safe Blocks .................................................................................................................. 57
      4.3              Safety Administration Editor............................................................................................... 58
      4.4              Restrictions in the programming languages FBD/LAD .......................................................... 61
      4.5              F-conform PLC data types F (UDT) ...................................................................................... 67
      4.5.1            Grouping PLC variables for inputs and outputs of F-I/O in structures (S7-1500).................... 69
      4.6              Instructions for the safety program..................................................................................... 70
      4.7              F-runtime groups ............................................................................................................... 72
      4.7.1            Rules for F-Runtime Groups of the Safety Program .............................................................. 72
      4.7.2            Procedure when defining an F-runtime group ..................................................................... 73
      4.7.3            F-runtime group information DB......................................................................................... 78
      4.8              Creating F-blocks ............................................................................................................... 79
      4.9              Using libraries.................................................................................................................... 80
      4.10             Integrating SUD program components in the TIA Portal ...................................................... 81
      4.10.1           Structure of a SafeUserData instance .................................................................................. 81
      4.10.2           Transferring SafeUserData data types and libraries into the project...................................... 82
      4.10.3           Creating a SafeUserData instance ....................................................................................... 84
      4.10.3.1         Creating SafeUserData data blocks ..................................................................................... 84
      4.10.3.2         Creating a failsafe user interface ........................................................................................ 85
      4.10.3.3         Programming the call of SUD blocks ................................................................................... 87
      4.11             Safety-relevant communication.......................................................................................... 93
      4.12             Access to SI-drives and F-I/O ............................................................................................... 94
      4.13             Programming startup protection ........................................................................................ 96
      4.14             Implementing a user acknowledgment............................................................................... 97
      4.15             Data exchange between the standard user program and safety program ............................. 98
      4.15.1           Data transfer from the safety program to the standard user program .................................. 99
      4.15.2           Data transfer from standard user program to the safety program ...................................... 100
5     Safety functions integrated in the drive............................................................................................ 103
      5.1              SS1 Basic: ........................................................................................................................ 104
      5.1.1            Details and parameterization............................................................................................ 105
      5.1.1.1          SS1 with OFF3 ................................................................................................................. 105
      5.1.1.2          SS1 with external stop (SS1E)........................................................................................... 106
      5.1.1.3          Function diagrams and parameters .................................................................................. 107
      5.2              SS1.................................................................................................................................. 108
      5.2.1            Details and parameterization............................................................................................ 110
      5.2.1.1          Safe Stop 1 (SS1, time and acceleration controlled) .......................................................... 110
      5.2.1.2          Safe Stop 1 without encoder ............................................................................................ 111
      5.2.1.3          SS1 (Extended Functions) with external stop .................................................................... 113
      5.2.1.4          Function diagrams and parameters .................................................................................. 114
      5.3              STO (Basic/Extended) ....................................................................................................... 115

                                                                                                                                 Safety Integrated
4                                                                                                Commissioning Manual, 07/2021, A5E47278158B AE
                                                                                                                                    Table of contents

      5.3.1         Details and parameterization............................................................................................ 115
      5.3.1.1       Safe Torque Off (STO) for SINAMICS HLA........................................................................... 118
      5.3.1.2       Function diagrams and parameters .................................................................................. 120
      5.4           SBC (Basic/Extended) ....................................................................................................... 121
      5.4.1         Hardware required ........................................................................................................... 122
      5.4.2         Details and parameterization............................................................................................ 123
      5.4.2.1       SBC for Motor Modules in the chassis format .................................................................... 125
      5.4.2.2       Function diagrams and parameters .................................................................................. 127
      5.5           SS2.................................................................................................................................. 128
      5.5.1         Details and parameterization............................................................................................ 130
      5.5.1.1       SS2 with external stop (SS2E)........................................................................................... 131
      5.5.1.2       Dynamic response adaptation for SS2E............................................................................. 133
      5.5.1.3       Safe Stop 2 Extended Stop and Retract (SS2ESR) ............................................................... 135
      5.5.1.4       Function diagrams and parameters .................................................................................. 138
      5.6           SOS ................................................................................................................................. 139
      5.6.1         Safe Operating Stop (SOS)................................................................................................ 139
      5.6.2         Details and parameterization............................................................................................ 140
      5.6.2.1       Function diagrams and parameters .................................................................................. 142
      5.7           SLS .................................................................................................................................. 143
      5.7.1         Details and parameterization............................................................................................ 148
      5.7.1.1       Connection to the motion control in the NC...................................................................... 149
      5.7.1.2       Safely Limited Speed (SLS) ............................................................................................... 149
      5.7.1.3       Safely Limited Speed without encoder.............................................................................. 152
      5.7.1.4       Safely-Limited Speed without selection ............................................................................ 154
      5.7.1.5       Function diagrams and parameters .................................................................................. 155
      5.8           SSM................................................................................................................................. 156
      5.8.1         Details and parameterization............................................................................................ 156
      5.8.1.1       Signal characteristic (with encoder).................................................................................. 158
      5.8.1.2       Differences in operation without encoder ......................................................................... 158
      5.8.1.3       Signal characteristic (without encoder) ............................................................................ 159
      5.8.1.4       Function diagrams and parameters .................................................................................. 161
      5.9           SAM ................................................................................................................................ 162
      5.10          SBR.................................................................................................................................. 164
      5.10.1        Important parameters ...................................................................................................... 167
      5.11          SDI .................................................................................................................................. 168
      5.11.1        Details and parameterization............................................................................................ 170
      5.11.1.1      Safe Direction with encoder ............................................................................................. 170
      5.11.1.2      Safe Direction without encoder ........................................................................................ 171
      5.11.1.3      Safe Direction without selection ....................................................................................... 173
      5.11.1.4      Function diagrams and parameters .................................................................................. 175
      5.12          SLP .................................................................................................................................. 176
      5.12.1        Details and parameterization............................................................................................ 176
      5.12.1.1      Retraction ........................................................................................................................ 179
      5.12.1.2      Function diagrams and parameters .................................................................................. 180
      5.13          SP.................................................................................................................................... 181
      5.13.1        Details and parameterization............................................................................................ 181
      5.13.1.1      Function diagrams and parameters .................................................................................. 184

Safety Integrated
Commissioning Manual, 07/2021, A5E47278158B AE                                                                                                              5
Table of contents

      5.14           SBT.................................................................................................................................. 185
      5.14.1         Features .......................................................................................................................... 185
      5.14.2         Connection to NC and PLC programs ................................................................................ 186
      5.14.3         Details and parameterization............................................................................................ 186
      5.14.3.1       Requirements .................................................................................................................. 186
      5.14.3.2       Handling overview ........................................................................................................... 187
      5.14.3.3       Enabling the function ...................................................................................................... 189
      5.14.3.4       Selection ......................................................................................................................... 191
      5.14.3.5       Start of the Safe Brake Test sequence ............................................................................... 191
      5.14.3.6       Sequence......................................................................................................................... 192
      5.14.3.7       Cancellation/deselection and acknowledgment (SBT) ....................................................... 193
      5.14.3.8       Communication via SIC/SCC ............................................................................................. 194
      5.14.3.9       Function diagrams and parameters .................................................................................. 196
      5.15           SCA ................................................................................................................................. 197
      5.15.1         Details and parameterization............................................................................................ 197
      5.15.1.1       Function diagrams and parameters .................................................................................. 199
      5.16           SLA.................................................................................................................................. 200
      5.16.1         Description ...................................................................................................................... 200
      5.16.2         Details and parameterization............................................................................................ 202
      5.16.2.1       Transmission via PROFIsafe or SIC ..................................................................................... 202
      5.16.2.2       Function diagrams and parameters .................................................................................. 203
      5.17           Safe referencing............................................................................................................... 204
      5.17.1         User agreement ............................................................................................................... 204
      5.17.2         Function diagrams and parameters .................................................................................. 206
      5.18           Safe actual value acquisition ............................................................................................ 208
      5.18.1         Important parameters ...................................................................................................... 214
      5.19           Safe gearbox stage switchover ......................................................................................... 215
      5.19.1         Important parameters ...................................................................................................... 219
      5.20           Forced checking procedure .............................................................................................. 220
      5.20.1         Examples for when the forced checking procedure is carried out....................................... 220
      5.20.2         Options and control ......................................................................................................... 220
6     Controlling safety functions integrated in the drive ......................................................................... 223
      6.1            Control possibilities.......................................................................................................... 223
      6.2            Overview of telegrams ..................................................................................................... 224
      6.3            Overview: Process data in telegrams................................................................................. 225
      6.4            Controlling via PROFIsafe ................................................................................................. 227
      6.4.1          Selecting the PROFIsafe telegram ..................................................................................... 227
      6.4.2          Enabling PROFIsafe control............................................................................................... 228
      6.4.3          ESR response in the event of a communication error......................................................... 229
      6.4.4          Function diagrams and parameters .................................................................................. 230
      6.5            Safety Info Channel and Safety Control Channel (SIC/SCC) ................................................ 231
      6.5.1          Safety Info Channel (SIC).................................................................................................. 231
      6.5.2          Safety Control Channel (SCC) ........................................................................................... 231
      6.5.3          SIC/SCC communication using telegram 701 .................................................................... 232
      6.5.4          PLC user interface of the axis/spindle signals .................................................................... 232
      6.5.5          Important parameters ...................................................................................................... 232

                                                                                                                               Safety Integrated
6                                                                                              Commissioning Manual, 07/2021, A5E47278158B AE
                                                                                                                                    Table of contents

      6.6             Control via terminals on the Control Unit.......................................................................... 233
      6.6.1           Features .......................................................................................................................... 233
      6.6.2           Terminals for STO, SS1 (time-controlled), SBC ................................................................... 234
      6.6.3           Grouping drives ............................................................................................................... 235
      6.6.4           Simultaneity and tolerance time of the two monitoring channels...................................... 236
      6.6.5           Bit pattern test ................................................................................................................. 237
7     Commissioning and configuring........................................................................................................ 239
      7.1             Commissioning sequence................................................................................................. 239
      7.2             Configuring safety-relevant components .......................................................................... 240
      7.2.1           Overview ......................................................................................................................... 240
      7.2.2           Activating Safety Integrated ............................................................................................. 240
      7.2.3           Configuring additional safety-related components ............................................................ 242
      7.2.4           Loading the configuration into the controller.................................................................... 242
      7.2.5           Allocating and assigning a PROFINET device name............................................................ 243
      7.2.6           Assigning F-destination addresses, address type 1 ............................................................ 245
      7.2.7           Assigning F-destination addresses, address type 2 ............................................................ 245
      7.2.8           Checking the PROFIsafe address ....................................................................................... 247
      7.3             Generating a safety program ............................................................................................ 249
      7.3.1           Overview ......................................................................................................................... 249
      7.3.2           Create receive/send data as PLC tags................................................................................. 249
      7.3.3           Adapting the settings of the F-runtime group (optional) ................................................... 251
      7.3.4           Setting up access protection............................................................................................. 254
      7.3.5           Parameterizing EMERGENCY STOP .................................................................................... 255
      7.3.6           Implementing user acknowledgment for global reintegration ........................................... 256
      7.3.7           Acknowledging messages related to safety functions integrated in the drive ..................... 257
      7.3.8           Deselecting safety functions integrated in the drive .......................................................... 260
      7.3.9           Initiate a forced checking procedure (test stop)................................................................. 262
      7.3.10          Programming the wiring test............................................................................................ 262
      7.4             Loading the configuration to the control system ............................................................... 263
      7.5             Configuring NC and drive-specific safety settings............................................................... 265
      7.5.1           Overview ......................................................................................................................... 265
      7.5.2           Setting software options .................................................................................................. 266
      7.5.3           Activating Safety Integrated commissioning mode............................................................ 266
      7.5.4           Selecting the safety functional scope................................................................................ 267
      7.5.5           Parameterizing the setpoint speed limiting ....................................................................... 269
      7.5.6           Parameterizing reaction of the stop response ................................................................... 271
      7.5.7           Parameterizing an encoder............................................................................................... 272
      7.5.8           Configuring encoderless operation ................................................................................... 276
      7.5.9           Configuring telegrams...................................................................................................... 280
      7.6             Configuring SafeUserData in the SINUMERIK Commissioning Tool ..................................... 283
      7.6.1           Overview ......................................................................................................................... 283
      7.6.2           SafeUserData - Block overview ......................................................................................... 284
      7.6.3           SafeUserData - Details ...................................................................................................... 285
      7.6.4           Configure SafeUserData ................................................................................................... 286
      7.6.4.1         SafeUserData - Change active values ................................................................................ 286
      7.6.4.2         SafeUserData - Accept activated values............................................................................. 288
      7.6.4.3         SafeUserData - Check newly activated values.................................................................... 290
      7.6.4.4         SafeUserData - Confirm/save changed values .................................................................... 292

Safety Integrated
Commissioning Manual, 07/2021, A5E47278158B AE                                                                                                             7
Table of contents

      7.6.5             SafeUserData - Default values........................................................................................... 293
      7.6.5.1           SafeUserData - Default value details ................................................................................. 293
      7.6.5.2           SafeUserData - Accept default values................................................................................ 294
      7.6.6             SafeUserData - Comments for blocks and block elements.................................................. 295
      7.6.6.1           SafeUserData - Create template for comments.................................................................. 295
      7.6.6.2           SafeUserData - Edit template for comments...................................................................... 296
      7.7               Configuring safety functions integrated in the drive .......................................................... 299
      7.7.1             Overview ......................................................................................................................... 299
      7.7.2             STO/SS1 Basic .................................................................................................................. 301
      7.7.3             STO Extended .................................................................................................................. 303
      7.7.4             SBC.................................................................................................................................. 305
      7.7.5             SS1 Extended................................................................................................................... 307
      7.7.6             SS2/SOS........................................................................................................................... 309
      7.7.7             SAM ................................................................................................................................ 311
      7.7.8             SBR.................................................................................................................................. 313
      7.7.9             SLS .................................................................................................................................. 315
      7.7.10            SSM................................................................................................................................. 319
      7.7.11            SDI .................................................................................................................................. 321
      7.7.12            SLP/SP.............................................................................................................................. 323
      7.7.13            SBT.................................................................................................................................. 326
      7.7.14            SCA ................................................................................................................................. 329
      7.7.15            SS2E ................................................................................................................................ 331
      7.7.16            SS2ESR ............................................................................................................................ 333
      7.7.17            Safe referencing............................................................................................................... 335
      7.7.18            Further safety functions ................................................................................................... 336
      7.8               Finalizing commissioning ................................................................................................. 337
      7.8.1             Confirming settings.......................................................................................................... 337
      7.8.2             Assigning a Safety Integrated password ............................................................................ 338
      7.9               Series commissioning ...................................................................................................... 339
      7.10              Interaction with other functions ...................................................................................... 340
      7.10.1            Gantry axes ..................................................................................................................... 340
      7.10.2            Leading/following axis ..................................................................................................... 340
      7.10.3            Brake tests for axis groups ................................................................................................ 341
      7.10.4            SERVCOUP special solution ............................................................................................... 341
      7.10.5            Closing the internal motor brake using SCC ...................................................................... 341
      7.10.6            Limiting the setpoint velocity on the NC side .................................................................... 342
8     Acceptance test ................................................................................................................................. 345
      8.1               Purpose and requirements ............................................................................................... 345
9     Diagnostics ........................................................................................................................................ 347
      9.1               Pathfinder to S7-1500 diagnostics .................................................................................... 348
      9.2               System alarms ................................................................................................................. 349
      9.3               Diagnostic functions in SINUMERIK Operate ..................................................................... 352
      9.3.1             Safety Integrated diagnostics overview............................................................................. 352
      9.3.2             SI drives status................................................................................................................. 353
      9.3.3             SI telegrams overview ...................................................................................................... 355
      9.3.4             SI telegrams PROFIsafe..................................................................................................... 356
      9.3.5             PROFIdrive SI telegrams ................................................................................................... 357

                                                                                                                                   Safety Integrated
8                                                                                                  Commissioning Manual, 07/2021, A5E47278158B AE
                                                                                                                                       Table of contents

      9.3.6             SI checksums ................................................................................................................... 358
      9.3.7             SI alarms.......................................................................................................................... 360
      9.3.8             SI Safe Cams .................................................................................................................... 361
      9.4               Display and evaluation of diagnostic information.............................................................. 362
      9.5               Checksums ...................................................................................................................... 363
      9.5.1             Calculating the global checksums/master checksums........................................................ 363
      9.5.2             SINAMICS checksums....................................................................................................... 365
      9.6               Stop responses................................................................................................................. 366
      9.6.1             Overview ......................................................................................................................... 366
      9.6.2             Basic Functions ................................................................................................................ 366
      9.6.3             Extended Functions ......................................................................................................... 368
      9.6.4             Definitions and effects in the NC....................................................................................... 371
      9.6.5             Priorities .......................................................................................................................... 371
      9.7               Using the fault buffer, message buffer and alarm buffer .................................................... 373
      9.7.1             Configuring the standard alarm buffer .............................................................................. 374
      9.7.2             Configuring the safety message buffer.............................................................................. 374
      9.8               Acknowledgment............................................................................................................. 376
      9.8.1             Overview ......................................................................................................................... 376
      9.8.2             Acknowledgment via PROFIsafe........................................................................................ 377
      9.8.3             Additional acknowledgment via PROFIdrive RESET ............................................................ 377
      9.8.4             Acknowledgment using POWER ON .................................................................................. 378
      9.8.5             Extended acknowledgment (deselecting STO/SS1)............................................................ 378
      9.8.6             Additional acknowledgment when the safety message buffer is inactive ........................... 378
10    Component replacement (software/hardware)................................................................................. 381
      10.1              Software, F-CPU, F-I/O...................................................................................................... 382
      10.2              SINAMICS components..................................................................................................... 384
      10.3              Messages when components are replaced after Safety Integrated has been commissioned... 386
      10.4              Important parameters ...................................................................................................... 387
11    Data descriptions ............................................................................................................................... 389
      11.1              Machine data................................................................................................................... 389
      11.2              NC variables..................................................................................................................... 390
      11.3              System variables .............................................................................................................. 391
      11.4              Standard telegram start addresses.................................................................................... 392
      11.5              Telegram structure and data............................................................................................. 395
      11.5.1            PROFIsafe telegram 30 ..................................................................................................... 395
      11.5.2            PROFIsafe telegram 31 ..................................................................................................... 395
      11.5.3            SIEMENS telegram 701 .................................................................................................... 395
      11.5.4            SIEMENS telegram 901 .................................................................................................... 396
      11.5.5            SIEMENS telegram 902 .................................................................................................... 397
      11.5.6            SIEMENS telegram 903 .................................................................................................... 397
      11.6              Process data..................................................................................................................... 398
      11.6.1            Overview: Process data in telegrams................................................................................. 398
      11.6.2            PROFIsafe process data..................................................................................................... 399
      11.6.2.1          S_STW1: Safety control word 1......................................................................................... 400

Safety Integrated
Commissioning Manual, 07/2021, A5E47278158B AE                                                                                                                 9
Table of contents

      11.6.2.2          S_ZSW1: Safety status word 1 .......................................................................................... 402
      11.6.2.3          S_STW2: Safety control word 2......................................................................................... 404
      11.6.2.4          S_ZSW2: Safety status word 2 .......................................................................................... 406
      11.6.2.5          S_SLS_LIMIT_A: SLS limit value input ................................................................................ 410
      11.6.2.6          S_SLS_LIMIT_A_ACTIVE: Active SLS limit value .................................................................. 410
      11.6.2.7          S_CYCLE_COUNT: Counter for the safety cycle................................................................... 411
      11.6.2.8          S_XIST16: Current actual position value (16 bits) .............................................................. 411
      11.6.2.9          S_XIST32: Current actual position value (32 bits) .............................................................. 411
      11.6.2.10         S_ZSW_CAM1 .................................................................................................................. 412
      11.6.3            SIC/SCC (PROFIdrive) process data .................................................................................... 414
      11.6.3.1          S_STW1B: Safety Control Channel control word 1 ............................................................. 414
      11.6.3.2          S_ZSW1B: SI Motion / Safety Info Channel status word ...................................................... 415
      11.6.3.3          S_ZSW2B: Safety Info Channel status word 2 .................................................................... 416
      11.6.3.4          S_STW3B: Safety Control Channel control word 3 ............................................................. 416
      11.6.3.5          S_ZSW3B: Safety Info Channel status word 3 .................................................................... 417
      11.6.3.6          S_V_LIMIT_B: Safety Info Channel setpoint velocity limiting .............................................. 418
      11.7              Interface signals: Axis/spindle signals ............................................................................... 419
12    System features ................................................................................................................................. 421
      12.1              Latest information ........................................................................................................... 421
      12.2              Response times................................................................................................................ 422
      12.2.1            Controlling Basic Functions via terminals on the Control Unit and Motor Module ............... 422
      12.2.2            Controlling the Basic Functions via PROFIsafe ................................................................... 423
      12.2.3            Controlling the Extended Functions via PROFIsafe............................................................. 423
13    Safety Integrated with SINUMERIK ONE Create MyVirtual Machine ................................................. 425
      13.1              System-related properties ................................................................................................ 425
      13.2              Overview of the functions ................................................................................................ 426
      13.3              Safety Integrated restrictions............................................................................................ 429
A     Appendix............................................................................................................................................ 431
      A.1               Abbreviations .................................................................................................................. 431
      A.2               Additional information on safety topics ............................................................................ 434
      A.2.1             Information sheets issued by the Employer's Liability Insurance Association ...................... 434
      A.2.2             Further information ......................................................................................................... 434
      Index .................................................................................................................................................. 435

                                                                                                                                   Safety Integrated
10                                                                                                 Commissioning Manual, 07/2021, A5E47278158B AE
Introduction                                                                                                1
1.1              About SINUMERIK
                    From simple, standardized CNC machines to premium modular machine designs – the
                    SINUMERIK CNCs offer the right solution for all machine concepts. Whether for individual parts
                    or mass production, simple or complex workpieces – SINUMERIK is the highly dynamic
                    automation solution, integrated for all areas of production. From prototype construction and
                    tool design to mold making, all the way to large-scale series production.
                    Visit our website for more information SINUMERIK (https://www.siemens.com/sinumerik).

Safety Integrated
Commissioning Manual, 07/2021, A5E47278158B AE                                                                 11
Introduction
1.2 About this documentation

1.2            About this documentation
                  The "Safety Integrated (plus)" safety solution combines various safety functions in the
                  SINUMERIK control system:
                  • F-I/O are connected via the F-capable PLC of the SINUMERIK control system:
                  • F-blocks are programmed with F-logic using F-FBD or F-LAD editors
                  • Configurations and the F-library are handled in the same way as for SIMATIC F-CPUs
                  • Configuration using the Safety Administration Editor (Page 58)
                  • Controlling the safety functions integrated in the drive (via SINAMICS Integrated):
                     – Safety Integrated Basic Functions
                     – Safety Integrated Extended Functions

Purpose of the documentation
                  This documentation provides a description of functions and data about the Safety Integrated
                  mode - as well as more general information relating to commissioning, acceptance,
                  maintenance and diagnostics with SINUMERIK Operate and the TIA Portal.
                  This includes the Safety Integrated Extended Functions and the Safety Integrated Basic
                  Functions in conjunction with the integrated drives of the SINUMERIK ONE or PLC-controlled NC
                  axes - or external drives, which are assigned to an NC axis.
                  Drives without NC axis assignment are no

Показано початок документа. Повний текст — у PDF за посиланням вище.

Документ виробника, опублікований як довідковий матеріал на обладнання, яке ми постачаємо. Правовласник може попросити прибрати його — приберемо.