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Технічний документ SIEMENS — SINUMERIK 808D ADVANCED

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SINUMERIK
SINUMERIK 808D ADVANCED
Programming and Operating Manual (Turning)
User Manual

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.

    DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

    WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

    CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products
Note the following:

    WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

© Siemens AG 2018. All rights reserved
6FC5398-5DP10-0BA8, 12/2018                                                                                                                   1
Preface
Applicable products
This manual is valid for the following control systems:
 Control system                                                 Software version
 SINUMERIK 808D ADVANCED T (Turning)                            V4.91: PPU16x.3/PPU15x.3 with spindle/feed servo system

Documentation components and target audience
 End-user documentation                                         Target audience
 Programming and Operating Manual (Turning)                     Programmers and operators of turning machines
 Programming and Operating Manual (Milling)                     Programmers and operators of milling machines
 Programming and Operating Manual (ISO Turning/Milling)         Programmers and operators of turning/milling machines
 Programming and Operating Manual (Manual Machine Plus          Programmers and operators of turning machines
 (MM+), Turning)
 Diagnostics Manual                                             Mechanical and electrical designers, commissioning engi-
                                                                neers, machine operators, and service and maintenance
                                                                personnel
 Manufacturer/service documentation                             Target audience
 Commissioning Manual                                           Installation personnel, commissioning engineers, and ser-
                                                                vice and maintenance personnel
 Function Manual                                                Mechanical and electrical designers, technical professionals
 Parameter Manual                                               Mechanical and electrical designers, technical professionals
 Service Manual                                                 Mechanical and electrical designers, technical profession-
                                                                als, commissioning engineers, and service and maintenance
                                                                personnel
 Readme file
 Third-party software - Licensing terms and copyright information

My Documentation Manager (MDM)
Under the following link you will find information to individually compile your documentation based on the Siemens content:
www.siemens.com/mdm

Standard scope
This manual only describes the functionality of the standard version. Extensions or changes made by the machine tool
manufacturer are documented by the machine tool manufacturer.

Technical support
 Country          Hotline 1)            Further service contact information:
 Germany          +49 911 895 7222      • Worldwide Web site:
 China            +86 400 810 4288          https://support.industry.siemens.com/cs/ww/en/
                                        •   Chinese Web site:

                                            http://www.siemens.com.cn/808D
1)   You can find more hotline information at the worldwide Web site given above.

EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at
https://support.industry.siemens.com/cs/ww/en/.
Here, enter the number "59843164" as the search term or contact your local Siemens office.

                                                                                    Programming and Operating Manual (Turning)
2                                                                                              6FC5398-5DP10-0BA8, 12/2018
Table of contents
       Preface................................................................................................................................................................... 2
1      Fundamental safety instructions .............................................................................................................................. 7
       1.1                 General safety instructions ...................................................................................................................... 7
       1.2                 Warranty and liability for application examples ........................................................................................ 7
       1.3                 Industrial security .................................................................................................................................... 8
2      Introduction............................................................................................................................................................. 9
       2.1                 Panel Processing Units (PPUs) ............................................................................................................... 9
       2.1.1               PPU versions ........................................................................................................................................... 9
       2.1.2               PPU control elements ............................................................................................................................ 10
       2.1.3               Screen layout ........................................................................................................................................ 12
       2.2                 Machine Control Panels (MCPs) ........................................................................................................... 13
       2.2.1               MCP versions ........................................................................................................................................ 13
       2.2.2               MCP control elements ........................................................................................................................... 13
       2.3                 Coordinate systems ............................................................................................................................... 16
       2.4                 Protection levels .................................................................................................................................... 17
3      Common notices for machining operations ............................................................................................................ 19
4      Switching on and referencing ................................................................................................................................ 20
5      Setting the user interface language ....................................................................................................................... 20
6      Setting up tools ..................................................................................................................................................... 21
       6.1                 Creating a tool ....................................................................................................................................... 21
       6.2                 Creating/changing a cutting edge .......................................................................................................... 23
       6.3                 Activating the tool and the spindle ......................................................................................................... 24
       6.4                 Assigning the handwheel....................................................................................................................... 25
       6.4.1               Assigning the handwheel through the MCP........................................................................................... 25
       6.4.2               Assigning the handwheel through the PPU ........................................................................................... 26
       6.5                 Measuring the tool manually.................................................................................................................. 28
       6.5.1               Measuring the tool manually (without the Y axis) .................................................................................. 28
       6.5.2               Measuring the tool manually (with the Y axis) ....................................................................................... 30
       6.6                 Verifying the tool offset result ................................................................................................................ 33
7      Creating part programs ......................................................................................................................................... 33
       7.1                 Creating a part program ........................................................................................................................ 33
       7.2                 Editing the part program ........................................................................................................................ 36
       7.2.1               Using a standard program structure ...................................................................................................... 36
       7.2.2               Editing a part program ........................................................................................................................... 36
       7.2.3               Understanding frequently used programming instructions..................................................................... 42
       7.2.3.1             Dimension units in inch or mm (G70/G71)............................................................................................. 42
       7.2.3.2             Definition of work offset (G54 to G59, G507 to G532, G500, G90/G91) ................................................ 43
       7.2.3.3             Rapid traverse (G00) ............................................................................................................................. 44
       7.2.3.4             Tool and traverse (T, D, F, G94/G95, S, M3/M4, G01) .......................................................................... 44
       7.2.3.5             Tool radius compensation (G40, G41/G42) ........................................................................................... 45
       7.2.3.6             Turning circles and arcs (G02/G03) ...................................................................................................... 45
       7.2.3.7             Fixed point approach (G74/G75) ........................................................................................................... 46
       7.2.3.8             Spindle control ....................................................................................................................................... 47
       7.2.3.9             Setting dwell time in the program (G04) ................................................................................................ 47
8      Program simulation ............................................................................................................................................... 47
       8.1                 Simulation prior to machining of the workpiece ..................................................................................... 48
       8.2                 Simultaneous recording prior to machining of the workpiece ................................................................ 49

Programming and Operating Manual (Turning)
6FC5398-5DP10-0BA8, 12/2018                                                                                                                                                        3
9    Machining the workpiece .......................................................................................................................................50
     9.1                Executing a part program ...................................................................................................................... 50
     9.2                Executing specified blocks .................................................................................................................... 51
     9.3                Correcting a part program ..................................................................................................................... 52
     9.4                Simultaneous recording during machining of the workpiece ................................................................. 53
     9.5                Entering the tool wear offsets ................................................................................................................ 53
10   Other common operations .....................................................................................................................................57
     10.1               Program control functions ..................................................................................................................... 57
     10.1.1             Program test ......................................................................................................................................... 57
     10.1.2             Dry run feedrate .................................................................................................................................... 57
     10.1.3             Conditional stop .................................................................................................................................... 57
     10.1.4             Skip block.............................................................................................................................................. 57
     10.1.5             Single block mode ................................................................................................................................. 57
     10.1.6             Rapid traverse override ......................................................................................................................... 58
     10.1.7             Auxiliary function lock............................................................................................................................ 58
     10.2               Additional method for measuring the tool .............................................................................................. 58
     10.3               Tool monitoring function ........................................................................................................................ 60
     10.4               Setting up the workpiece ....................................................................................................................... 62
     10.4.1             Measuring the workpiece ...................................................................................................................... 62
     10.4.2             Entering/modifying workpiece offsets .................................................................................................... 63
     10.5               Setting R parameters ............................................................................................................................ 64
     10.6               Entering/modifying the setting data ....................................................................................................... 65
     10.7               Setting user data ................................................................................................................................... 68
     10.8               Setting the date and time ...................................................................................................................... 69
     10.9               Configuring the operating area after startup.......................................................................................... 69
     10.10              Executing/transferring a part program from external ............................................................................. 70
     10.10.1            Executing/transferring through the USB interface ................................................................................. 70
     10.10.1.1          Executing from external (through USB interface) .................................................................................. 70
     10.10.1.2          Transferring from external (through USB interface) .............................................................................. 71
     10.10.2            Executing/transferring through the Ethernet connection ....................................................................... 71
     10.10.2.1          Configuring the network drive ............................................................................................................... 71
     10.10.2.2          Executing from external (through Ethernet connection) ........................................................................ 74
     10.10.2.3          Transferring from external (through Ethernet connection)..................................................................... 75
     10.10.3            Configuring the firewall.......................................................................................................................... 76
     10.11              Extending/deactivating the CNC lock function ...................................................................................... 77
     10.12              Data backup .......................................................................................................................................... 79
     10.12.1            Internal data backup.............................................................................................................................. 79
     10.12.2            External data backup ............................................................................................................................ 80
     10.12.2.1          External data backup in a data archive ................................................................................................. 80
     10.12.2.2          External data backup of separate files .................................................................................................. 81
     10.13              Pocket calculator ................................................................................................................................... 82
11   Programming principles .........................................................................................................................................83
     11.1               Fundamentals of programming ............................................................................................................. 83
     11.1.1             Program names .................................................................................................................................... 83
     11.1.2             Program structure ................................................................................................................................. 84
     11.2               Programming instructions ..................................................................................................................... 84
     11.2.1             Programming dimensions ..................................................................................................................... 84
     11.2.2             Absolute/incremental dimensioning: G90, G91, AC, IC......................................................................... 85
     11.2.3             Dimensions in metric units and inches: G71, G70, G710, G700 ........................................................... 86
     11.2.4             Radius/diameter dimensions: DIAMOF, DIAMON, DIAM90 .................................................................. 86
     11.2.5             Programmable work offset: TRANS, ATRANS ...................................................................................... 87
     11.2.6             Programmable scale factor: SCALE, ASCALE ..................................................................................... 90
     11.2.7             Workpiece coordinate system- settable work offset: G54 to G59, G507 to G532, G500, G53,
                        G153 ..................................................................................................................................................... 91

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       11.3          Linear interpolation ................................................................................................................................ 92
       11.3.1        Linear interpolation with rapid traverse: G0 ........................................................................................... 92
       11.3.2        Feedrate F ............................................................................................................................................. 93
       11.3.3        Linear interpolation with feedrate: G1 .................................................................................................... 94
       11.4          Circular interpolation.............................................................................................................................. 94
       11.4.1        Circular interpolation: G2, G3 ................................................................................................................ 94
       11.4.2        Circular interpolation via intermediate point: CIP................................................................................... 97
       11.4.3        Circle with tangential transition: CT ....................................................................................................... 98
       11.5          Thread cutting ....................................................................................................................................... 98
       11.5.1        Thread cutting with constant lead: G33 ................................................................................................. 98
       11.5.2        Programmable run-in and run-out path for G33: DITS, DITE .............................................................. 101
       11.5.3        Thread cutting with variable lead: G34, G35 ....................................................................................... 102
       11.5.4        Thread interpolation: G331, G332 ....................................................................................................... 103
       11.6          Fixed point approach ........................................................................................................................... 104
       11.6.1        Fixed point approach: G75 .................................................................................................................. 104
       11.6.2        Reference point approach: G74 .......................................................................................................... 104
       11.7          Acceleration control and exact stop/continuous path .......................................................................... 105
       11.7.1        Exact stop/continuous-path control mode: G9, G60, G64 ................................................................... 105
       11.7.2        Acceleration pattern: BRISK, SOFT .................................................................................................... 107
       11.7.3        Dwell Time: G4 .................................................................................................................................... 107
       11.8          The third axis ....................................................................................................................................... 108
       11.9          Spindle movements ............................................................................................................................. 108
       11.9.1        Spindle speed S, directions of rotation ................................................................................................ 108
       11.9.2        Spindle positioning .............................................................................................................................. 109
       11.9.2.1      Spindle positioning (SPOS, SPOSA, M19, M70, WAITS).................................................................... 109
       11.9.2.2      Spindle positioning (SPOS, SPOSA, M19, M70, WAITS): Further information ................................... 114
       11.9.3        Gear stages ......................................................................................................................................... 115
       11.10         Special turning functions ..................................................................................................................... 115
       11.10.1       Constant cutting rate: G96, G97 .......................................................................................................... 115
       11.10.2       Rounding, chamfer .............................................................................................................................. 116
       11.10.3       Contour definition programming .......................................................................................................... 119
       11.11         Tool and tool offset .............................................................................................................................. 120
       11.11.1       General information (turning)............................................................................................................... 120
       11.11.2       Tool T (turning) .................................................................................................................................... 121
       11.11.3       Tool offset number D (turning)............................................................................................................. 121
       11.11.4       Selecting the tool radius compensation: G41, G42 ............................................................................. 124
       11.11.5       Corner behavior: G450, G451 ............................................................................................................. 126
       11.11.6       Tool radius compensation OFF: G40................................................................................................... 126
       11.11.7       Special cases of the tool radius compensation.................................................................................... 127
       11.11.8       Example of tool radius compensation (turning) ................................................................................... 128
       11.11.9       Special handling of tool compensation (turning) .................................................................................. 128
       11.12         Miscellaneous function M .................................................................................................................... 129
       11.13         H function ............................................................................................................................................ 130
       11.14         Arithmetic parameters, LUD and PLC variables .................................................................................. 130
       11.14.1       Arithmetic parameter R........................................................................................................................ 130
       11.14.2       Local User Data (LUD) ........................................................................................................................ 132
       11.14.3       Reading and writing PLC variables ..................................................................................................... 133
       11.15         Program jumps .................................................................................................................................... 133
       11.15.1       Unconditional program jumps .............................................................................................................. 133
       11.15.2       Conditional program jumps.................................................................................................................. 134
       11.15.3       Program example for jumps ................................................................................................................ 135
       11.15.4       Jump destination for program jumps ................................................................................................... 136
       11.16         Subroutine technique........................................................................................................................... 137
       11.16.1       General information ............................................................................................................................. 137
       11.16.2       Calling machining cycles (turning) ....................................................................................................... 138
       11.16.3       Executing internal and external subroutines (CALL, EXTCALL).......................................................... 139
       11.17         Timers and workpiece counters ........................................................................................................... 140
       11.17.1       Runtime timer ...................................................................................................................................... 140
       11.17.2       Workpiece counter............................................................................................................................... 142

Programming and Operating Manual (Turning)
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     11.18               Kinematic transformation .................................................................................................................... 144
     11.18.1             Face milling on turned parts (TRANSMIT) .......................................................................................... 144
     11.18.2             Cylinder surface transformation (TRACYL) ......................................................................................... 146
     11.19               Coupled motion (TRAILON, TRAILOF) ............................................................................................... 153
     11.20               Synchronous spindle ........................................................................................................................... 156
12   Cycles ................................................................................................................................................................ 163
     12.1                Overview of cycles .............................................................................................................................. 163
     12.2                Programming cycles............................................................................................................................ 163
     12.3                Graphical cycle programming in the program editor............................................................................ 164
     12.4                Drilling cycles ...................................................................................................................................... 165
     12.4.1              General information............................................................................................................................. 165
     12.4.2              Requirements ...................................................................................................................................... 166
     12.4.3              Drilling, centering - CYCLE81 ............................................................................................................. 168
     12.4.4              Drilling, counterboring - CYCLE82 ...................................................................................................... 170
     12.4.5              Deep-hole drilling - CYCLE83 ............................................................................................................. 172
     12.4.6              Rigid tapping - CYCLE84 .................................................................................................................... 176
     12.4.7              Tapping with compensating chuck - CYCLE840 ................................................................................. 180
     12.4.8              Reaming1 - CYCLE85......................................................................................................................... 184
     12.4.9              Boring - CYCLE86............................................................................................................................... 186
     12.5                Turning cycles ..................................................................................................................................... 189
     12.5.1              Requirements ...................................................................................................................................... 189
     12.5.2              Cutoff - CYCLE92 ............................................................................................................................... 190
     12.5.3              Groove - CYCLE93 ............................................................................................................................. 192
     12.5.4              Undercut (forms E and F to DIN) - CYCLE94 ..................................................................................... 198
     12.5.5              Cutting with relief cut - CYCLE95 ........................................................................................................ 202
     12.5.6              Thread undercut - CYCLE96............................................................................................................... 215
     12.5.7              Thread chaining - CYCLE98 ............................................................................................................... 218
     12.5.8              Thread cutting - CYCLE99 .................................................................................................................. 223
     12.6                Error messages and error handling ..................................................................................................... 230
     12.6.1              General Information ............................................................................................................................ 230
     12.6.2              Error handling in the cycles ................................................................................................................. 230
     12.6.3              Overview of cycle alarms .................................................................................................................... 230
     12.6.4              Messages in the cycles ....................................................................................................................... 230
13   Machining typical turning parts............................................................................................................................. 231
     13.1                Operations before programming ......................................................................................................... 231
     13.2                Programming for machining a spherical surface (Example 1) ............................................................. 231
     13.3                Programming for machining contours (Example 2) ............................................................................. 236
     13.4                Programming for roughing, grooving and threading (Example 3) ........................................................ 243
     13.5                Programming for roughing and finishing (Example 4) ......................................................................... 251
     13.6                Program simulation and execution ...................................................................................................... 257
A    Appendix ............................................................................................................................................................ 257
     A.1                 Operating area overview ..................................................................................................................... 257
     A.1.1               Machining operating area.................................................................................................................... 257
     A.1.2               Program editing operating area ........................................................................................................... 258
     A.1.3               Offset operating area .......................................................................................................................... 259
     A.1.4               Program management operating area ................................................................................................ 260
     A.1.5               System data operating area ................................................................................................................ 263
     A.1.6               Alarm operating area........................................................................................................................... 264
     A.2                 Operating mode overview ................................................................................................................... 265
     A.2.1               "AUTO" mode...................................................................................................................................... 265
     A.2.2               "JOG" mode ........................................................................................................................................ 266
     A.2.2.1             Running the spindle manually ............................................................................................................. 268
     A.2.2.2             Executing M functions ......................................................................................................................... 269
     A.2.2.3             Setting the relative coordinate system (REL) ...................................................................................... 270
     A.2.2.4             Setting the JOG data........................................................................................................................... 270
     A.2.3               "MDA" mode........................................................................................................................................ 271

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       A.3           Activating the contour handwheel via the NC program ........................................................................ 272
       A.4           The help system .................................................................................................................................. 274
       A.5           Operation wizard ................................................................................................................................. 277
       A.6           Editing Chinese characters.................................................................................................................. 278
       A.7           Calculating contour elements .............................................................................................................. 279
       A.8           Free contour programming .................................................................................................................. 283
       A.8.1         Defining a start point............................................................................................................................ 284
       A.8.2         Programming contour element ............................................................................................................ 285
       A.8.3         Parameters for contour elements ........................................................................................................ 288
       A.8.4         Undercuts for turning technology ......................................................................................................... 291
       A.8.5         Specifying contour elements in polar coordinates ............................................................................... 291
       A.8.6         Cycle support ...................................................................................................................................... 294
       A.8.7         Programming example for turning application ..................................................................................... 294
       A.9           Word structure and address ................................................................................................................ 298
       A.10          Character set ....................................................................................................................................... 299
       A.11          Block format ........................................................................................................................................ 300
       A.12          List of instructions ................................................................................................................................ 301

1              Fundamental safety instructions
1.1            General safety instructions
      WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving
severe injuries or death can occur.
• Observe the safety instructions given in the hardware documentation.
• Consider the residual risks for the risk evaluation.

      WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.
• Protect the parameterization (parameter assignments) against unauthorized access.
• Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off.

1.2            Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality
which may arise. Application examples do not represent specific customer solutions, but are only intended to provide
support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated correctly. Application
examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the
equipment.

Programming and Operating Manual (Turning)
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1.3           Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the secure operation of plants,
systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and
continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one
element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such
systems, machines and components should only be connected to an enterprise network or the Internet if and to the extent
such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please visit:
Industrial security (http://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly
recommends that product updates are applied as soon as they are available and that the latest product versions are used.
Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s
exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at:
Industrial security (http://www.siemens.com/industrialsecurity)

Further information is provided on the Internet:
Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/108862708)

      WARNING
Unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that
may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the
   installation or machine.
• Make sure that you include all installed products into the holistic industrial security concept.
• Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g.
   virus scanners.
• Protect the drive against unauthorized changes by activating the "know-how protection" drive function.

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2             Introduction
Note
Chapter "Machining typical turning parts (Page 231)" later in this manual provides you with typical machining examples
including workpiece drawings, typical programs, and step-by-step operating instructions. It helps you to quickly understand
CNC programming and operation through practical examples.

2.1           Panel Processing Units (PPUs)
2.1.1         PPU versions
PPU version      Technology variant     Operator panel variant                 Applicable control system
PPU161.3         Turning variant        Horizontal panel, with English keys    SINUMERIK 808D ADVANCED T (Turning)
                                        Horizontal panel, with Chinese keys
                 Milling variant        Horizontal panel, with English keys    SINUMERIK 808D ADVANCED M (Milling)
                                        Horizontal panel, with Chinese keys
PPU160.3         Turning variant        Vertical panel, with English keys      SINUMERIK 808D ADVANCED T (Turning)
                                        Vertical panel, with Chinese keys
                 Milling variant        Vertical panel, with English keys      SINUMERIK 808D ADVANCED M (Milling)
                                        Vertical panel, with Chinese keys
PPU151.3         Turning variant        Horizontal panel, with English keys    SINUMERIK 808D ADVANCED T (Turning)
                                        Horizontal panel, with Chinese keys
                 Milling variant        Horizontal panel, with English keys    SINUMERIK 808D ADVANCED M (Milling)
                                        Horizontal panel, with Chinese keys
PPU150.3         Turning variant        Vertical panel, with English keys      SINUMERIK 808D ADVANCED T (Turning)
                                        Vertical panel, with Chinese keys
                 Milling variant        Vertical panel, with English keys      SINUMERIK 808D ADVANCED M (Milling)
                                        Vertical panel, with Chinese keys

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2.1.2         PPU control elements

①     Status indicators                                        ⑧   Alarm cancellation key
                                                                   Cancels alarms and messages that are marked with the
                                                                   symbol on this key
②     Protective cover for USB interface                       ⑨   Wizard key
                                                                   Guides you through performing basic commissioning
                                                                   and operation tasks
③     USB interface                                            ⑩   Help key
                                                                   Calls help information
④     Horizontal and vertical keys                             ⑪   Cursor keys
      Call the corresponding vertical/horizontal softkeys on
      the screen
⑤     Return key                                               ⑫   Modifier keys for use in key combinations
      Returns to the next higher-level menu
⑥     Menu extension key                                       ⑬   Edit control keys
      Calls the extended menu items
⑦     Alphabetic and numeric keys                              ⑭   Operating area keys

Additional information about keys
                           <CTRL + P>: Creates a screenshot of the actual user interface

                           <CTRL + S>: Saves startup archives and action logs to a USB stick

                           <CTRL + D>: Displays pre-defined slides on the screen
                           <ALT + D>: Saves action logs to a USB stick

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                           Calls the calculator function when you position the cursor on the desired input field

                           <CTRL + cursor key>: Changes the screen backlight brightness by an increment of 10% (bright-
                           ness range: 10% to 100%)
                           Note that after you release the key combination, the HMI saves your brightness setting and the
                           brightness bar disappears after a few seconds.
                           Enters the upper character shown on the alphabetic/numeric keys concerned

                           Opens the system data operating area
         +
                           In the program editor, pressing this key moves the cursor to the beginning of the selected pro-
                           gram block.

                           •   Toggles between entries in the input field
                           •   Enters the "Set-up menu" dialog box at NC startup

                           Enables user-defined extension applications, for example, generation of user dialog boxes with
                           the EasyXLanguage function. For more information about this function, see the SINUMERIK
                           808D ADVANCED Function Manual.

Status indicators

Indicator            Status and meaning
"POK"                •   Solid green: The power supply for the control system is switched on.
"RDY"                •   Solid green: The control system is ready and the PLC is in run mode.
                     •   Solid red: The control system is in stop mode.
                     •   Solid orange: The PLC is in stop mode.
                     •   Flashing orange: The PLC is in power-up mode.
"TEMP"               •   Off: The temperature of the control system is within the specified scope.
                     •   Solid orange: The temperature of the control system is beyond the scope.

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2.1.3        Screen layout

Alarms and messages in the status area

                                         Displays active alarms with alarm text
                                         The alarm number is displayed in white letter-
                                         ing on a red background. The associated
                                         alarm text is shown in red lettering. An arrow
                                         indicates that several alarms are active. The
                                         number to the right of the arrow indicates the
                                         total number of active alarms. When more
                                         than one alarm is active, the display scrolls
                                         through the alarms in sequence. An acknowl-
                                         edgement symbol indicates the alarm cancel
                                         criterion.
                                         Displays messages from NC programs
                                         Messages from NC programs do not have
                                         numbers and appear in green lettering.

                                               Programming and Operating Manual (Turning)
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2.2           Machine Control Panels (MCPs)
2.2.1         MCP versions
MCP version                                                   Applicable control system
•   Horizontal MCP, with English keys and override switches   All MCP variants are applicable to any of the following con-
•   Horizontal MCP, with Chinese keys and override switch-    trol systems:
    es                                                        • SINUMERIK 808D ADVANCED T (Turning)
•   Vertical MCP, with English keys and a reserved slot for   • SINUMERIK 808D ADVANCED M (Milling)
    the handwheel
•   Vertical MCP, with Chinese keys and a reserved slot for
    the handwheel
•   Vertical MCP, with English keys and an override switch
    for the spindle
•   Vertical MCP, with Chinese keys and an override switch
    for the spindle
•   Horizontal MCP, with Chinese keys and a reserved slot     This MCP variant is applicable to the following control sys-
    for the handwheel                                         tems:
                                                              • SINUMERIK 808D ADVANCED T (Turning)

2.2.2         MCP control elements

Horizontal MCP
● Variant with override switches

● Variant with a reserved slot for the handwheel

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6FC5398-5DP10-0BA8, 12/2018                                                                                                  13
Vertical MCP
•    Variant with an override switch for the spindle                 •   Variant with a reserved slot for the handwheel

①      Reserved hole for emergency stop button                ⑨      Spindle control keys

②      Tool number display                                    ⑩      Keys for program start, stop, and reset
       Displays the number of the currently active tool
③      Operating mode selection area                          ⑪      Pre-defined labeling strips for keys of the MCP

④      Program control keys                                   ⑫      Reserved slot for the handwheel

⑤      User-defined keys                                      ⑬      Spindle override control keys

⑥      Axis traversing keys                                   ⑭      Feed

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