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6SE7087-6KN50 — Frequency Inverter (DC-AC) Chassis Type, SIMOVERT MASTERDRIVES Motion Control / Vector Control

Вид документаІнструкція
ВиробникSIEMENS
Моделі6SE7087-6KN50, 6SE7087-6KN60, 6SE7031-0TE60, 6SE7031-2TF60, 6SE7031-5TF60, 6SE7031-8TF60, 6SE7032-1TG60, 6SE7032-6TG60
Група обладнанняelectrical
Мова документаанглійська
Розмір файлу5.6 МБ

Про документ

Operating instructions for Siemens SIMOVERT MASTERDRIVES chassis-type inverters that generate a variable-frequency three-phase PWM output from a DC link voltage for feeding three-phase motors at U2/T1, V2/T2, W2/T3. Two product lines are covered: MASTERDRIVES Motion Control (order no. 6SE7087-6KN50, control board CUMC) and MASTERDRIVES Vector Control (order no. 6SE7087-6KN60, control board CUVC). Units are available air-cooled or water-cooled (-1AA0/-1AA1), in construction types E through Q/N/M.

Ключові дані

Rated input voltageDC 510 (-15 %) to 650 (+10 %) [also DC 270 to 310 V, DC 675 to 810 V, DC 890 to 930 V variants]
Output frequency0 ... 400 Hz (Motion Control); V/f = constant 0 to 600 Hz, V = constant 8 to 300 Hz (Vector Control)
Pulse frequency2.5 kHz / 5 kHz (Motion Control); 1.7 to 16 kHz depending on size (Vector Control)
Degree of protectionIP00 standard, IP20 option (types E to G)
Ambient temperature during operation0° C to +40° C
Storage temperature-25° C to +70° C
Overvoltage categoryCategory III to IEC 664-1
ApprovalsUL E 145 153; CSA LR 21 927

Застосування

  • Feeding three-phase motors from a common DC bus via rectifier units, rectifier/regenerative feedback units or self-commutating rectifier/regenerative feedback units (AFE)
  • TN, TT and IT supply systems according to EN 60364-3
  • Vector control (speed/torque/frequency closed-loop control) and V/f open-loop control applications
  • Parallel-connected inverters via MASTER-SLAVE connection (types M, N, Q)

Особливості

  • Parameterization via PMU operator panel, OP1S panel, DriveMonitor PC software, terminal strip or bus system
  • Option boards expand functions (technology boards T100/T300/T400/TSY, communication boards CBP/CBP2/CBC, SIMOLINK SLB)
  • Pulse encoders and analog tachometers usable as motor encoders
  • "Safe stop" option (K80) with safety relay and checkback contact
  • Water-cooled versions (-1AA0/-1AA1) for installation in IP54 cabinets
  • Automatic motor identification, quick parameterization with parameter modules, parameter download/upload

Технічні дані

Parameter Value
Rated input voltage DC 270 (-15 %) to 310 (+15 %); DC 510 (-15 %) to 650 (+10 %); DC 675 (-15 %) to 810 (+10 %); DC 890 to 930 (± 15 %)
Rated output voltage 3 AC 0 up to rated input voltage x 0.64 (MC); 0 up to rated DC voltage x 0.75 (VC)
Output frequency 0 ... 400 Hz (MC); 0 to 600 Hz V/f = constant, 8 to 300 Hz V = constant (VC)
Rated current (output) 92 A (31-0TE) up to 1300 A (41-3TL70, MC); up to 2470 A (42-5TN60, VC)
Pulse frequency 2.5 kHz / 5 kHz (MC); 1.7 to 16 kHz depending on size (VC)
Aux. power supply DC 24 (20 - 30) V; fan supply AC 230 ± 15 % / 50/60 Hz
Load class II acc. to EN60146-1-1; base load current 0.91 x rated output current; overload current 1.6 x rated output current, 30 s, cycle time 300 s
Power factor cosϕ < 0.92 ind.
Efficiency η (rated operation, 5 kHz / 2.5 kHz) 0.97 / 0.97 / 0.97 / 0.98 / 0.98 by size (types E–G, Table 11-4); ≥ 0.98 for most sizes (Table 13-x, VC)
Ambient temperature during operation 0° C to +40° C (up to 50° C see derating curves)
Storage / transport temperature -25° C to +70° C
Installation altitude ≤ 1000 m above sea level (100 % load capability); > 1000 m to 4000 m with derating (K1 = 0.9 at 2000 m, 0.845 at 3000 m, 0.8 at 4000 m)
Relative humidity ≤ 95 % transport/storage, ≤ 85 % operation (moisture condensation not permissible)
Climatic class 3K3 to DIN IEC 721-3-3; chemical active substances 3C1
Pollution degree Pollution degree 2 to IEC 664-1
Overvoltage category Category III to IEC 664-1
Degree of protection IP00 standard; IP20 option for types E to G
Protection class Class 1 to IEC 536
Vibrations 0.075 mm deflection 10 Hz to 58 Hz; 9.8 m/s² > 58 Hz to 500 Hz (stationary use)
Shocks (E, F, G only) 30 g, 16 ms half-sine shock
Cooling Air cooling with built-in fan; water cooling optional (-1AA0/-1AA1)
Dimensions (type E example) Width 270 mm, height 1050 mm, depth 350 mm
Weight (type E example) approx. 55 kg

Варіанти замовлення

Construction types E, F, G, J, K, L (and M, N, Q for parallel units). Internal unit fuses standard from type ≥ J onwards, option L30 for types E–G. Option M20 = IP20 degree of protection (types E–G). Fan fuses per Table: F NQ-R-2 / FNQ-R-2, F NQ-R-5 / FNQ-R-5, FNM-10, TRM 30 (Bussmann / Gould Shawmut).

Допуски та стандарти

  • EU Low-voltage directive 73/23/EEC and RL93/68/EEC: EN 50178
  • EU EMC directive 89/336/EEC: EN 61800-3
  • EU machinery directive 89/392/EEC: EN60204-1
  • UL: E 145 153
  • CSA: LR 21 927
  • EN 60529 (degree of protection), UL 50 (open-type devices)
  • IEC 60364, IEC 60664-1, DIN VDE 0110
  • EN 60439-1, EN 60146 / EN60146-1-1
  • EN 55011 (radio interference suppression filter Class A1)
  • IEC 68-2-6 (vibrations), IEC 68-2-27 (shocks)
  • EN 954-1 (Safety Category 3, safe stop sample application)
  • IEC 721-3-3 (climatic class 3K3)
  • EN 12198-1 to -3 (EMF, referenced)
  • IEC 536 (protection class), DIN 24185 (filter data), DIN 53438 (filter fire behaviour), DIN 54840 (plastic components marking)

Позиції каталогу з цим документом

Текст документа

Operating Instructions Edition: AF




simovert
      masterdrives
    Motion Control / Vector Control
    Frequency Inverter (DC-AC) Chassis Type
06.2006                                                                                                                     Contents




                Contents


1               DEFINITIONS AND WARNINGS ..................................................................... 1-1


2               DESCRIPTION ................................................................................................. 2-1


3               TRANSPORT, STORAGE, UNPACKING........................................................ 3-1


4               FIRST START-UP ............................................................................................ 4-1


5               INSTALLATION ............................................................................................... 5-1

5.1             Installing the unit............................................................................................... 5-1
5.1.1           Installing units of types E, F, G ......................................................................... 5-2
5.1.2           Installing units of type J .................................................................................... 5-4

5.2             Installing the optional boards............................................................................ 5-9


6               INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1


7               CONNECTING-UP ........................................................................................... 7-1

7.1             Power connections ........................................................................................... 7-4

7.2             Auxiliary power supply, main contactor ............................................................ 7-7

7.3             Control connections .......................................................................................... 7-9

7.4             Fan supply ...................................................................................................... 7-16

7.5             Fan fuses ........................................................................................................ 7-17




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                                                      1
Contents                                                                                                                 06.2006




8          PARAMETERIZATION..................................................................................... 8-1

8.1        Parameter menus ............................................................................................. 8-1

8.2        Changeability of parameters............................................................................. 8-5

8.3        Parameter input via the PMU............................................................................ 8-6

8.4        Parameter input via the OP1S........................................................................ 8-10

8.5        Parameter input with DriveMonitor ................................................................. 8-14
8.5.1      Installation and connection ............................................................................. 8-14
8.5.1.1    Installation....................................................................................................... 8-14
8.5.1.2    Connection...................................................................................................... 8-14
8.5.2      Establishing the connection between DriveMonitor and the device ............... 8-15
8.5.2.1    Setting the USS interface ............................................................................... 8-15
8.5.2.2    Starting the USS bus scan.............................................................................. 8-17
8.5.2.3    Creating a parameter set ................................................................................ 8-18
8.5.3      Parameterization............................................................................................. 8-20
8.5.3.1    Structure of the parameter lists, parameterization with DriveMonitor ............ 8-20
8.5.3.2    General diagnostics ........................................................................................ 8-25

8.6        Parameter reset to factory setting .................................................................. 8-26

8.7        Parameterizing by download .......................................................................... 8-27

8.8        Parameterizing with parameter modules ........................................................ 8-28

8.9        Motor lists........................................................................................................ 8-41

8.10       Motor identification.......................................................................................... 8-52

8.11       Complete parameterization............................................................................. 8-52


9          MAINTENANCE ............................................................................................... 9-1

9.1        Replacing the fan.............................................................................................. 9-2

9.2        Replacing the fan fuse (construction type J) .................................................... 9-3

9.3        Replacing the starting capacitor ....................................................................... 9-3

9.4        Replacing the capacitor battery ........................................................................ 9-4

9.5        Replacing the SML and the SMU ..................................................................... 9-4




                                                                                           6SE7087-6KN50 Siemens AG
2                                                               Operating Instructions       SIMOVERT MASTERDRIVES
06.2006                                                                                                                       Contents




10              FORMING ....................................................................................................... 10-1


11              TECHNICAL DATA ........................................................................................ 11-1

11.1            Notes regarding water-cooled units................................................................ 11-9
11.1.1          Notes regarding installation and components .............................................. 11-10
11.1.2          Application .................................................................................................... 11-13
11.1.3          Coolant.......................................................................................................... 11-15
11.1.3.1        Definition of cooling water............................................................................. 11-15
11.1.3.2        Antifreeze additive ........................................................................................ 11-16
11.1.3.3        Corrosion protection agent ........................................................................... 11-18
11.1.4          Protection against condensation .................................................................. 11-19
11.1.5          Notes on materials........................................................................................ 11-20
11.1.6          Cabinet design an connection system.......................................................... 11-21
11.1.7          Characteristic data of water-cooled units, types J, K and L ......................... 11-22


12              FAULTS AND ALARMS ................................................................................ 12-1

12.1            Faults .............................................................................................................. 12-1

12.2            Alarms........................................................................................................... 12-13

12.3            Fatal errors (FF)............................................................................................ 12-36


13              ENVIRONMENTAL FRIENDLINESS............................................................. 13-1




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                                                         3
08.2008                                                                        Definitions and Warnings




1               Definitions and Warnings
Qualified personnel      For the purpose of this documentation and the product warning labels,
                         a "Qualified person" is someone who is familiar with the installation,
                         mounting, start-up, operation and maintenance of the product. He or
                         she must have the following qualifications:
                         ♦ Trained or authorized to energize, de-energize, ground and tag
                            circuits and equipment in accordance with established safety
                            procedures.
                         ♦ Trained or authorized in the proper care and use of protective
                            equipment in accordance with established safety procedures.
                         ♦ Trained in rendering first aid.


DANGER                   indicates an imminently hazardous situation which, if not avoided, will
                         result in death, serious injury and considerable damage to property.




WARNING                  indicates a potentially hazardous situation which, if not avoided, could
                         result in death, serious injury and considerable damage to property.




CAUTION                  used with the safety alert symbol indicates a potentially hazardous
                         situation which, if not avoided, may result in minor or moderate injury.




CAUTION                  used without safety alert symbol indicates a potentially hazardous
                         situation which, if not avoided, may result in property damage.


NOTICE                   NOTICE used without the safety alert symbol indicates a potential
                         situation which, if not avoided, may result in an undesirable result or
                         state.


NOTE                     For the purpose of this documentation, "Note" indicates important
                         information about the product or about the respective part of the
                         documentation which is essential to highlight.




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                    1-1
Definitions and Warnings                                                                        08.2008




WARNING                    Hazardous voltages are present in this electrical equipment during
                           operation.
                           Non-observance of the warnings can thus result in severe personal
                           injury or property damage.
                           Only qualified personnel should work on or around the equipment
                           This personnel must be thoroughly familiar with all warning and
                           maintenance procedures contained in this documentation.
                           The successful and safe operation of this equipment is dependent on
                           correct transport, proper storage and installation as well as careful
                           operation and maintenance.


NOTE                       This documentation does not purport to cover all details on all types of
                           the product, nor to provide for every possible contingency to be met in
                           connection with installation, operation or maintenance.
                           Should further information be desired or should particular problems
                           arise which are not covered sufficiently for the purchaser's purposes,
                           the matter should be referred to the local SIEMENS sales office.
                           The contents of this documentation shall not become part of or modify
                           any prior or existing agreement, commitment or relationship. The sales
                           contract contains the entire obligation of SIEMENS AG. The warranty
                           contained in the contract between the parties is the sole warranty of
                           SIEMENS AG. Any statements contained herein do not create new
                           warranties or modify the existing warranty.


                           Proper use of Siemens products

WARNING                    Siemens products may only be used for the applications described in
                           the catalog and in the relevant technical documentation. If products and
                           components from other manufacturers are used, these must be
                           recommended or approved by Siemens. Proper transport, storage,
                           installation, assembly, commissioning, operation and maintenance are
                           required to ensure that the products operate safely and without any
                           problems. The permissible ambient conditions must be adhered to. The
                           information in the relevant documentation must be observed.




                                                                               6SE7087-6KN50 Siemens AG
1-2                                                   Operating Instructions     SIMOVERT MASTERDRIVES
08.2008                                                                             Definitions and Warnings




CAUTION                     Components which can be destroyed by electrostatic discharge (ESD)
                            The board contains components which can be destroyed by
                            electrostatic discharge. These components can be easily destroyed if
                            not carefully handled. If you have to handle electronic boards, please
                            observe the following:
                            Electronic boards should only be touched when absolutely necessary.
                            The human body must be electrically discharged before touching an
                            electronic board.
                            Boards must not come into contact with highly insulating materials - e.g.
                            plastic parts, insulated desktops, articles of clothing manufactured from
                            man-made fibers.
                            Boards must only be placed on conductive surfaces.
                            Boards and components should only be stored and transported in
                            conductive packaging (e.g. metalized plastic boxes or metal
                            containers).
                            If the packing material is not conductive, the boards must be wrapped
                            with a conductive packaging material, e.g. conductive foam rubber or
                            household aluminium foil.
                            The necessary ESD protective measures are clearly shown again in the
                            following diagram:
                            ♦ a = Conductive floor surface
                            ♦ b = ESD table
                            ♦ c = ESD shoes
                            ♦ d = ESD overall
                            ♦ e = ESD chain
                            ♦ f = Cubicle ground connection




                                                        d
          b             d                                                   b               d

                    e                                                                  e

                               f        f                        f     f                            f

          a   c                                  c          a                   c               a
              Sitting                            Standing                   Standing / Sitting

                            Fig. 1-1        ESD protective measures




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                         1-3
Definitions and Warnings                                                                                          08.2008




                                                Safety and Operating Instructions
                                                       for Drive Converters
                                            (in conformity with the low-voltage directive 73/23/EWG)
1. General                                                    4. Installation
In operation, drive converters, depending on their            The installation and cooling of the appliances shall be in
degree of protection, may have live, uninsulated, and         accordance with the specifications in the pertinent
possibly also moving or rotating parts, as well as hot        documentation.
surfaces.                                                     The drive converters shall be protected against
In case of inadmissible removal of the required covers,       excessive strains. In particular, no components must be
of improper use, wrong installation or maloperation,          bent or isolating distances altered in the course of
there is the danger of serious personal injury and            transportation or handling. No contact shall be made with
damage to property.                                           electronic components and contacts.
For further information, see documentation.                   Drive converters contain electrostatic sensitive components
All operations serving transport, installation and            which are liable to damage through improper use. Electric
commissioninng as well as maintenance are to be               components must not be mechanically damaged or
carried out by skilled technical personnel (Observe           destroyed (potential health risks).
IEC 60364 or CENELEC HD 384 or DIN VDE 0100                   5. Electrical connection
and IEC 60664 or DIN VDE0110 and national accident            When working on live drive converters, the applicable
prevention rules!).                                           national accident prevention rules (e.g. BGV A3) must be
For the purposes of these basic safety instructions,          complied with.
"skilled technical personnel" means persons who are           The electrical installation shall be carried out in
familiar with the installation, mounting, commissioning       accordance with the relevant requirements (e.g. cross-
and operation of the product and have the qualifications
                                                              sectional areas of conductors, fusing, PE connection).
needed for the performance of their functions.
                                                              For further information, see documentation.
2. Intended use
                                                              Instructions for the installation in accordance with EMC
Drive converters are components designed for                  requirements, like screening, earthing, location of filters
inclusion in electrical installations or machinery.           and wiring, are contained in the drive converter
In case of installation in machinery, commissioning of        documentation. They must always be complied with, also
                                                              for drive converters bearing a CE marking. Observance of
the drive converter (i.e. the starting of normal
                                                              the limit values required by EMC law is the responsibility of
operation) is prohibited until the machinery has been
                                                              the manufacturer of the installation or machine.
proved to conform to the provisions of the directive
98/37/EG (Machinery Safety Directive - MSD).                  6. Operation
Account is to be taken of EN 60204.                           Installations which include drive converters shall be
Commissioning (i.e. the starting of normal opertion) is       equipped with additional control and protective devices in
admissible only where conformity with the EMC                 accordance with the relevant applicable safety
directive (89/336/EEC) has been established.                  requirements, e.g. Act respecting technical equipment,
                                                              accident prevention rules etc. Changes to the drive
The drive converters meet the requirements of the
                                                              converters by means of the operating software are
low-voltage directive 73/23/EEC.
                                                              admissible.
They are subject to the harmonized standards of the
series EN 50178 / DIN VDE 0160 in conjunction with            After disconnection of the drive converter from the
EN 60439-1 / DIN VDE 0660 part 500 and EN 60146 /             voltage supply, live appliance parts and power terminals
VDE 0558.                                                     must not be touched immediately because of possibly
                                                              energized capacitors. In this respect, the corresponding
The technical data as well as information concerning the
                                                              signs and markings on the drive converter must be
supply conditions shall be taken from the rating plate and
                                                              respected.
from the documentation and shall be strictly observed.
                                                              During operation, all covers and doors shall be kept closed.
3. Transport, storage
                                                              7. Maintenance and servicing
The instructions for transport, storage and proper use
shall be complied with.                                       The manufacturer's documentation shall be followed.
The climatic conditions shall be in conformity with EN        KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!
50178.




                                                                                         6SE7087-6KN50 Siemens AG
1-4                                                             Operating Instructions     SIMOVERT MASTERDRIVES
08.2008                                                                     Definitions and Warnings




Residual risks of Power Drive Systems (PDS)
DANGER       The components for the controller and drive of a Power Drive System (PDS) are
             authorized for industrial and commercial use in industrial networks. Their use in
             public networks requires a different planning and/or additional measures.
             It is only permissible to operate these components in enclosed housings or in
             superordinate control cabinets and when all protective devices and protective
             covers are used.
             These components may only be handled by qualified and trained specialist
             persons who are familiar with and observe all the safety instructions on the
             components and in the relevant technical user documentation.

The machine manufacturer must take into account the following residual risks resulting from the
components for the controller and drive of a Power Drive System (PDS) when evaluating the
risk of his machine in accordance with the EC machinery guideline.
1. Undesired movements of driven machine components during commissioning, operation,
    maintenance and repair, e.g. as a result of
   • HW and/or SW errors in the sensors, controller, actuators and connection system
   • Reaction times of the controller and the drive
   • Operation and/or ambient conditions not compliant with the specification
   • Errors in parameterization, programming, wiring and installation
   • Use of radio units/mobile phones in the direct vicinity of the controller
   • External influences/damage.
2. Extraordinary temperatures and emissions of light, noises, particles and gases, e.g. as a
   result of
   • Comp onent failure
   • Software errors
   • Operation and/or ambient conditions not compliant with the specification
   • External influences/damage.
3. Dangerous contact voltages, e.g. as a result of
   • Comp onent failure
   • Influence upon electrostatic charging
   • Induction of voltages in the case of moving motors
   • Operation and/or ambient conditions not compliant with the specification
   • Con densation/conductive contamination
   • External influences/damage.
4. Operational electrical, magnetic and electromagnetic fields that may pose a risk to people
   with a pacemaker, implants or metallic items if they are too close.
5. Release of pollutants and emissions if components are not operated or disposed of properly.
For additional information on the residual risks emanating from the components of the PDS,
please refer to the relevant chapters of the technical user documentation.




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                 1-5
Definitions and Warnings                                                                        08.2008




DANGER                     Electrical, magnetic and electromagnetic fields (EMF) that occur during
                           operation can pose a danger to persons who are present in the direct
                           vicinity of the product − especially persons with pacemakers, implants,
                           or similar devices.
                           The relevant directives and standards must be observed by the
                           machine/plant operators and persons present in the vicinity of the
                           product. These are, for example, EMF Directive 2004/40/EEC and
                           standards EN 12198-1 to -3 pertinent to the European Economic Area
                           (EEA), as well as accident prevention code BGV 11 and the associated
                           rule BGR 11 "Electromagnetic fields" of the German employer's liability
                           accident insurance association pertinent to Germany.
                           These state that a hazard analysis must be drawn up for every
                           workplace, from which measures for reducing dangers and their impact
                           on persons are derived and applied, and exposure and danger zones
                           are defined and observed.
                           The safety information in the Storage, Transport, Installation,
                           Commissioning, Operation, Maintenance, Disassembly and Disposal
                           sections must also be taken into account.




                                                                               6SE7087-6KN50 Siemens AG
1-6                                                   Operating Instructions     SIMOVERT MASTERDRIVES
06.2006                                                                                            Description




2               Description
Range of application From the DC voltage at terminals C/L+ and D/L-, inverters generate a
                     three-phase system of variable output frequency with the method of
                     pulse width modulation (PWM) for feeding three-phase motors at
                     terminals U2/T1, V2/T2, W2/T3.
                     When the DC link is charged the control board is supplied with voltage
                     by an integral power supply unit. If the DC link is discharged, the control
                     board can be fed via an external 24 V supply at terminal X9.
                     The unit functions are controlled by the software on the control board.
                     The unit can be operated via the PMU operator control panel, the user-
                     friendly OP1S operator control panel, the terminal strip or via a bus
                     system. Option boards can be used to expand the unit's functions.
                     Pulse encoders and analog tachometers can be used as motor
                     encoders.
                     The power section and the electronics of the inverter are cooled by a
                     fan. The customer must connect up 230 V AC (50/60 Hz) to the
                     terminals X18/1...5 to supply the fan.


                                                     Terminal strip
                       Optional                                                         PMU
                       boards                     Control electronics                  Serial
                                                                                       interface

 ext. X9/1                                   24 V           Internal                    X18/1   ext.
24 V = X9/2                                   ==             power                M     X18/5 230 V ~
                                                      ==     supply               1~


     C / L+                                                                            U2/T1
                                                                                             Motor
                                                                                       V2/T2 connec-
     D/L-                                                                              W2/T3 tion
                                  DC link                                              PE2
                   Fuses*
                                                                       Inverter
     PE1


                            Fig. 2-1        Circuit principle of the inverter




*NOTE                       The fuses are an option in the case of types E to G!




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                           2-1
06.2006                                                                          Transport, Storage, Unpacking




3               Transport, Storage, Unpacking
                         The units and components are packed in the manufacturing plant
                         corresponding to that specified when ordered. A packing label is
                         located on the outside of the packaging. Please observe the
                         instructions on the packaging for transport, storage and professional
                         handling.
Transport                Vibrations and jolts must be avoided during transport. If the unit is
                         damaged, you must inform your shipping company immediately.
Storage                  The units and components must be stored in clean, dry rooms.
                         Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are
                         permissible. Temperature fluctuations must not be more than 30 K per
                         hour.

CAUTION                  If the storage period of one year is exceeded, the unit must be newly
                         formed. See Section ”Forming".


Unpacking                The packaging comprises a wooden base, board and corrugated paper.
                         It can be disposed of corresponding to the appropriate local regulations.
                         After the consignment has been unpacked and checked to ensure that
                         everything is complete and not damaged, the units and components
                         can be installed and commissioned. Depending on the degree of
                         protection and type of construction, the units are mounted on a pallet
                         either with or without transport rails.


                          Type of            Pallet
                          construction
                          E, F, G, J, K, L   One unit per type of construction




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                           3-1
06.2006                                                                                            First Start-up




4                 First Start-up
                            After removing the packaging, check that the unit is
 Unpack and check the       intact and undamaged. Only intact units may be started
        units               up. Also check the unit to ensure it is complete and that      See section
                            the optional boards are correctly equipped on the basis        "Transport,
                            of the package label (on the outside of the packaging).         Storage,
                            Make sure that the techonology option is enabled if this       Unpacking"
                            was included in the order.

    Mount the unit and      Retrofit any optional boards which have not yet been             See section
  install optional boards   installed, if necessary. Then install the units taking into     "Installation"
    which have not yet      account the requirements at the point of installation and     and "Installation
         been fitted        the EMC instructions.                                         in Conformance
                                                                                              with EMC
                                                                                            Regulations"

    Form the DC link        If the DC link of the unit was de-energized for more than       See section
 capacitors, if necessary   one year, you have to newly form the DC link capacitors          "Forming"




                            Starting with the protective conductor please connect    See section
 Connect the protective     the power cables or DC link buses and the 230 V AC for "Connecting-up"
  conductor, the power      the fan. If configured, also connect the external 24 V        and
 cables or buses and, if    supply. Pay attention to EMC instructions when laying   "Installation in
  present, the ext. 24 V    the cables. Please do not at this stage connect any     Conformance
         supply             control, communication, encoder and motor cables           with EMC
                            (exception: cable for connecting up an OP1S, if          Regulations"
                            parameterization is to be effected via the OP1S).

   Connect the control      Please connect the remaining control, communication,
 cables, communication      encoder and motor cables. Pay attention to the EMC
 cables, encoder cables     instructions when laying the cables.
    and motor cables        WARNING        The device must be disconnected from           See section
                                           its voltage supplies (24 V DC electronics    "Connecting-up"
                                           supply and DC link / mains voltage)          and "Installation
                                           before the control and encoder leads are in Conformance
                                           connected or disconnected!                      with EMC
                                           Failure to observe this advice can result in   Regulations"
                                           encoder defects, which may in turn cause
                                           uncontrolled axis movements.

                            After checking that the cabling has been correctly
                            connected and that it sits properly, power up the
 Power up the external
                            external 24 V supply or the line voltage. After the
 24 V supply or the line                                                                        111
                            electronics power supply has been started, the unit
        voltage
                            initializes itself. The action can take several seconds.
                            The drive status is subsequently shown on the PMU.




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                               4-1
First Start-up                                                                                        06.2006




                            If the PMU does not show status °005 after completion
  If necessary, carry out
                            of the unit initialization, or if the unit has already been See section
     parameter reset to
                            parameterized before, you should carry out a parameter "Parameterization"
       factory setting
                            reset to factory setting.



    Parameterizing by
                                                                                           See section
    download or with        AAA
                                                                                        "Parameterization"
   parameter modules




    De-energize 24 V
  supply or line voltage



                                                                                          siehe
                            After checking the unit and the cabling once more, power
                                                                                     "Anschließen"
                            up the line voltage or DC bus voltage and perform a        und "EMV-
                            function test according to your parameterization.
                                                                                        gerechter
                                                                                         Aufbau"
                            WARNING It must be ensured that no danger for
       Function test
                                           persons and equipment can occur by
                                           energizing the power and the unit. It is
                                           recommended not to couple the driven
                                           machine until the function test has been
                                           successfully completed.




                  Further start-up and parameterization according to
                               your specific requirements                                  siehe "Ans




                                                                                  6SE7087-6KN50 Siemens AG
4-2                                                      Operating Instructions     SIMOVERT MASTERDRIVES
06.2006                                                                                   Installation




5               Installation

5.1             Installing the unit

WARNING                  Safe converter operation requires that the equipment is mounted and
                         commissioned by qualified personnel taking into account the warning
                         information provided in these Operating Instructions.
                         The general and domestic installation and safety regulations for work
                         on electrical power equipment (e.g. VDE) must be observed as well as
                         the professional handling of tools and the use of personal protective
                         equipment.
                         Death, severe bodily injury or significant material damage could result if
                         these instructions are not followed.


NOTE                     MASTERDRIVES components are designed in accordance with degree
                         of protection IP20 or IBXXB in accordance with EN 60529 and as open-
                         type devices to UL 50, thus providing protection against electrical
                         shocks. In order to also ensure protection against mechanical and
                         climatic stresses the components have to be operated in
                         housings/cabinets/rooms that are designed according to the
                         requirements of’ EN 60529 and classified as enclosure type to UL 50.


Clearances               When positioning the units, it must be observed that the DC link
                         connection is located at the top section of the unit and the motor
                         connection at the lower section of the unit.
                         The units can be mounted flush with each other.
                         When mounting in switch cabinets, you must leave a clearance at the
                         top and the bottom of the units for cooling.
                         Please refer to the dimension drawings on the following pages
                         regarding these minimum clearances.
                         When mounting in switch cabinets, the cabinet cooling must be
                         dimensioned according to the dissipated power. Please refer to the
                         Technical Data in this regard.




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                  5-1
Installation                                                                                            06.2006




Requirements at the     ♦ Foreign particles
point of installation     The units must be protected against the ingress of foreign particles
                          as otherwise their function and operational safety cannot be
                          ensured.
                        ♦ Dust, gases, vapors
                          Equipment rooms must be dry and dust-free. Ambient and cooling
                          air must not contain any electrically conductive gases, vapors and
                          dusts which could diminish the functionality. If necessary, filters
                          should be used or other corrective measures taken.
                        ♦ Cooling air
                          The ambient climate of the units must not exceed the values of DIN
                          IEC 721-3-3 class 3K3. For cooling air temperatures of more than
                          40°C (104°F) and installation altitudes higher than 1000 m, derating
                          is required.

NOTE for types          MASTERDRIVES chassis units are CE designated products with
E to G                  standard IP00 degree of protection.
                        When installed in a cabinet, an additional direct touch protection is
                        necessary. IEC60204-1 6.2 must be observed meticulously.
                        For types E to G there is the option M20 for IP20 degree of protection.



5.1.1          Installing units of types E, F, G

                                                                  Mounting surface




                                                                    350 mm




                                   Cooling air                                      E,F   G
                                                                             Type
                                                                        Clearances 400 320
                                                                           [mm]




                        Fig. 5-1       Minimum clearances for cooling air requirement (types E, F, G)




                                                                                    6SE7087-6KN50 Siemens AG
5-2                                                     Operating Instructions        SIMOVERT MASTERDRIVES
06.2006                                                                                                                 Installation




                         The following are required for mounting:
                         ♦ Dimension drawing for the relevant type of construction
                         ♦ M8 or M10 screws, refer to dimension drawing for the quantity

                                                    Mounting surface




                         1050 mm                             1025 mm                                 1025 mm
                                                                                  Cutouts
                                                                                  for M8 screw




                                       350 mm            10 mm           180 mm                  10 mm         270 mm
                                                                         270 mm                                360 mm
                                                                         Type E                                Type F
                                     Side view                                         Front view


                         Fig. 5-2                Dimension drawing for types E, F



                                                       Mounting surface




                           1450 mm                                     1375 mm
                                                                                                 Cutout for
                                                                                                 M8 screw




                                         350 mm              25 mm 119 mm 270 mm
                                                                           508 mm
                                       Side view                        Front view


                         Fig. 5-3                Dimension drawing for type G




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                                                5-3
Installation                                                                                                         06.2006




5.1.2          Installing units of type J
                                             Mounting surface          Cutout for M8 / M10 screw




                       1400                                     1345




                                                                               Long holes 9 x 12
                                                                                 for M8 screw


                                                          45
                                     550
                                                                              213            483       708
                                 Side view
                                                                                       800
                                                                                    Front view

                      Fig. 5-4             Dimension drawing for type J




                                                                                                   6SE7087-6KN50 Siemens AG
5-4                                                              Operating Instructions              SIMOVERT MASTERDRIVES
06.2006                                                                                       Installation




Air cooling              Door/roof openings
                         An underpressure is created in the openings of the cabinet doors due to
                         the flow of air. This is dependent on the volumetric flow and the
                         hydraulic cross-section of the openings.
                         The flow causes a build-up (over) pressure in the roof or in the top
                         cover.
                         As a result of the difference in pressure between the overpressure at
                         the top and the underpressure at the bottom of the cabinet, a flow of air
                         is created inside the unit, a so-called arcing short-circuit. This can be
                         stronger or weaker depending on the volumetric flow and the door/roof
                         opening cross-section.
                         As a result of the flow inside the unit, air which is already pre-heated
                         enters the heat sinks which causes an excessively high component
                         temperature rise. In addition, a different, more unfavourable operating
                         point is set for the fan.
                         If the units are operated with an arcing short-circuit, this will result in the
                         failure of the units or in their destruction!
                         An arcing short-circuit must be prevented by the provision of
                         partitions.

                         The switch cabinets adjacent to the inverter cabinets must also be
                         taken into consideration in this case.

                         The Fig. 5-6 shows the necessary partition measures. Partitions
                         should be executed up to the cabinet frame and should be designed in
                         such a way that the discharged air flow is taken around the cabinet
                         beams and not pressed into them.
                         Partitions are necessary with all types of protection higher than IP20.

                         The necessary opening cross-sections are indicated in the table.
                         The indicated opening cross-section is made up of several holes. In
                         order to keep the pressure loss here to a minimum, the cross-sectional
                                                            2
                         surface has to be at least 280 mm per hole (e.g. 7 mm x 40 mm).

                         The opening and hole cross-sections ensure functioning even with high
                         types of protection.
                         These are implemented by using wire-lattices (wire fabric DIN 4189-
                         St-vzk-1x0.28) in front of the openings or the filters indicated in the
                         following. If finer filters are used, the filter surface and thus the opening
                         cross-section (upwards) have to be adapted accordingly.
                         If filters are used, the intervals for their replacement must be
                         observed!




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                      5-5
Installation                                                                                                                         06.2006




Filters         The following filter mat is approved for use:
                FIBROIDELASTOV made by DELBAG-Luftfilter GMBH

                Technical filter data in accordance with DIN 24185:
                        Design                                                                                       FIBROID ELASTOV 10
                        Filter class                                                                                 EU 2
                                                                                                      3          2
                        Volumetric flow V                                                        (m /h) x m          2500 - 10000
                        Initial pressure difference ∆pA                                          Pa                  9 - 46
                       End pressure difference ∆pE                                               Pa                  300
                       Average degree of separation                                              %                   72
                                                                                                          2
                       Dust storage capability                                                   g/m                 -
                        Fire behaviour (DIN 53438)                                                                   F1/K1
                        Heat resistance max.                                                     °C                  80
                        Humidity resistance (rel. humidity)                                      %                   100


                Dimensions: 1000 x 1500 x 10 mm
                Order No.: 16 065 81

                Manufacturer:
                DELBAG-Luftfilter GMBH
                Holzhauser Straße 159
                13509 Berlin 27
                Telephone: (030) 4381-0
                Fax:          (030) 4381-222
                                                       100




               Initial pressure difference ∆ pA [Pa]
                                                       80

                                                       60

                                                       40

                                                       20

                                                        0
                                                             0         2000             4000                  6000            8000      10000
                                                                                                   Volumetric flow V [(m³/h) x m²]


                Fig. 5-5                                         Data sheet of the filter mat




                                                                                                               6SE7087-6KN50 Siemens AG
5-6                                                                                Operating Instructions        SIMOVERT MASTERDRIVES
06.2006                                                                                                     Installation




Fans, volumetric               MLFB                                                           6SE7035-xTJ50
flow, opening cross-
sections                       Fan                                                              2 x RH28M
                               Minimum volumetric flow [m3/s]                                        0.46
                               Minimum opening cross-section in the cabinet doors [m2]
                               Degree of protection IP00 to IP42                                     0.26
                               Minimum opening cross-section in the top cover [m2]
                               Degree of protection < IP20                                           0.26
                               Minimum opening cross-section in the roof section [m2]
                               Degree of protection IP22 to IP42                                     0.26

                               Table 5-1      Fans, volumetric flow, opening cross-sections




  Opening cross-section in                                                          Direct partition
 the roof section at the top                                                     between the fan box
 (also possible at the front                                                    and the cabinet frame
     and/or at the side)                                                           from all 4 sides




                                                                                     Cabinet frame




                                                                                 Partition to adjacent
                                                                                 cabinets on the left,
                                                                                on the right and at the
                                                                                          rear




     Opening cross-
 sections in the doors
   (maybe with filters
 situated behind them)




                               Fig. 5-6       Partition measures




Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES    Operating Instructions                                                                    5-7
Installation                                                                                   06.2006




Water cooling           The units with water cooling (MLFB Annex: -1AA0 / -1AA1) are suitable
                        for installing in an enclosed cabinet (IP54). The components not
                        mounted on the heat sink, such as the electronics and the DC link
                        capacitors are cooled by heat transfer at the heat sink fins. To enable
                        this heat transfer to take place, air circulation inside the unit is
                        necessary.
                        Therefore, when installing the chassis unit in a cabinet, you must make
                        sure that the air being discharged from the fan can flow into the inside
                        of the chassis. The partitions to be provided in units with air cooling
                        are a disturbing factor in this case! They should not be mounted.

                        For an application in the types of protection > IP40, a distance of at
                        least 90 mm must be observed between the top of the units and the top
                        of the cabinet.

                        The units do not require external cooling air.
                        Additional losses cannot be dissipated!

                        1-inch internal threads are envisaged for the water connection. The
                        connecting nipples should be made of stainless steel or thick-walled
                        aluminium. Ideally, the connection should have flat seals. If the
                        connecting pieces enclosed with the units are used, these should be
                        sealed with Loctite 542 or with teflon tape.
                        Cooling water infeed (blue) and return (red) must be connected
                        according to the color scheme! The color markings can be found next to
                        the 1-inch water connection below the heat sink.

Built-in components   If components are built into a cabinet roof section (DC bus, DC 24 V
in the roof section   supply), these should be placed in the center if possible so that the air
                      leaving the fans can reach the openings in the roof cover unobstructed.
Implementation of     In order to ensure that the units can function satisfactorily (in view of
the DC 24 V auxiliary electromagnetic influences), it may be necessary to provide each
supply                chassis unit with its own DC 24 V auxiliary supply with an isolating
                      transformer.




                                                                             6SE7087-6KN50 Siemens AG
5-8                                                 Operating Instructions     SIMOVERT MASTERDRIVES
06.2006                                                                                    Installation




5.2             Installing the optional boards

WARNING                  The boards may only be replaced by qualified personnel.

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