| Вид документа | Інструкція |
|---|---|
| Виробник | SIEMENS |
| Моделі | 6SE7087-6KN50, 6SE7087-6KN60, 6SE7031-0TE60, 6SE7031-2TF60, 6SE7031-5TF60, 6SE7031-8TF60, 6SE7032-1TG60, 6SE7032-6TG60 |
| Група обладнання | electrical |
| Мова документа | англійська |
| Розмір файлу | 5.6 МБ |
Про документ
Operating instructions for Siemens SIMOVERT MASTERDRIVES chassis-type inverters that generate a variable-frequency three-phase PWM output from a DC link voltage for feeding three-phase motors at U2/T1, V2/T2, W2/T3. Two product lines are covered: MASTERDRIVES Motion Control (order no. 6SE7087-6KN50, control board CUMC) and MASTERDRIVES Vector Control (order no. 6SE7087-6KN60, control board CUVC). Units are available air-cooled or water-cooled (-1AA0/-1AA1), in construction types E through Q/N/M.
Ключові дані
| Rated input voltage | DC 510 (-15 %) to 650 (+10 %) [also DC 270 to 310 V, DC 675 to 810 V, DC 890 to 930 V variants] |
|---|---|
| Output frequency | 0 ... 400 Hz (Motion Control); V/f = constant 0 to 600 Hz, V = constant 8 to 300 Hz (Vector Control) |
| Pulse frequency | 2.5 kHz / 5 kHz (Motion Control); 1.7 to 16 kHz depending on size (Vector Control) |
| Degree of protection | IP00 standard, IP20 option (types E to G) |
| Ambient temperature during operation | 0° C to +40° C |
| Storage temperature | -25° C to +70° C |
| Overvoltage category | Category III to IEC 664-1 |
| Approvals | UL E 145 153; CSA LR 21 927 |
Застосування
- Feeding three-phase motors from a common DC bus via rectifier units, rectifier/regenerative feedback units or self-commutating rectifier/regenerative feedback units (AFE)
- TN, TT and IT supply systems according to EN 60364-3
- Vector control (speed/torque/frequency closed-loop control) and V/f open-loop control applications
- Parallel-connected inverters via MASTER-SLAVE connection (types M, N, Q)
Особливості
- Parameterization via PMU operator panel, OP1S panel, DriveMonitor PC software, terminal strip or bus system
- Option boards expand functions (technology boards T100/T300/T400/TSY, communication boards CBP/CBP2/CBC, SIMOLINK SLB)
- Pulse encoders and analog tachometers usable as motor encoders
- "Safe stop" option (K80) with safety relay and checkback contact
- Water-cooled versions (-1AA0/-1AA1) for installation in IP54 cabinets
- Automatic motor identification, quick parameterization with parameter modules, parameter download/upload
Технічні дані
| Parameter | Value |
|---|---|
| Rated input voltage | DC 270 (-15 %) to 310 (+15 %); DC 510 (-15 %) to 650 (+10 %); DC 675 (-15 %) to 810 (+10 %); DC 890 to 930 (± 15 %) |
| Rated output voltage | 3 AC 0 up to rated input voltage x 0.64 (MC); 0 up to rated DC voltage x 0.75 (VC) |
| Output frequency | 0 ... 400 Hz (MC); 0 to 600 Hz V/f = constant, 8 to 300 Hz V = constant (VC) |
| Rated current (output) | 92 A (31-0TE) up to 1300 A (41-3TL70, MC); up to 2470 A (42-5TN60, VC) |
| Pulse frequency | 2.5 kHz / 5 kHz (MC); 1.7 to 16 kHz depending on size (VC) |
| Aux. power supply | DC 24 (20 - 30) V; fan supply AC 230 ± 15 % / 50/60 Hz |
| Load class | II acc. to EN60146-1-1; base load current 0.91 x rated output current; overload current 1.6 x rated output current, 30 s, cycle time 300 s |
| Power factor | cosϕ < 0.92 ind. |
| Efficiency η (rated operation, 5 kHz / 2.5 kHz) | 0.97 / 0.97 / 0.97 / 0.98 / 0.98 by size (types E–G, Table 11-4); ≥ 0.98 for most sizes (Table 13-x, VC) |
| Ambient temperature during operation | 0° C to +40° C (up to 50° C see derating curves) |
| Storage / transport temperature | -25° C to +70° C |
| Installation altitude | ≤ 1000 m above sea level (100 % load capability); > 1000 m to 4000 m with derating (K1 = 0.9 at 2000 m, 0.845 at 3000 m, 0.8 at 4000 m) |
| Relative humidity | ≤ 95 % transport/storage, ≤ 85 % operation (moisture condensation not permissible) |
| Climatic class | 3K3 to DIN IEC 721-3-3; chemical active substances 3C1 |
| Pollution degree | Pollution degree 2 to IEC 664-1 |
| Overvoltage category | Category III to IEC 664-1 |
| Degree of protection | IP00 standard; IP20 option for types E to G |
| Protection class | Class 1 to IEC 536 |
| Vibrations | 0.075 mm deflection 10 Hz to 58 Hz; 9.8 m/s² > 58 Hz to 500 Hz (stationary use) |
| Shocks (E, F, G only) | 30 g, 16 ms half-sine shock |
| Cooling | Air cooling with built-in fan; water cooling optional (-1AA0/-1AA1) |
| Dimensions (type E example) | Width 270 mm, height 1050 mm, depth 350 mm |
| Weight (type E example) | approx. 55 kg |
Варіанти замовлення
Construction types E, F, G, J, K, L (and M, N, Q for parallel units). Internal unit fuses standard from type ≥ J onwards, option L30 for types E–G. Option M20 = IP20 degree of protection (types E–G). Fan fuses per Table: F NQ-R-2 / FNQ-R-2, F NQ-R-5 / FNQ-R-5, FNM-10, TRM 30 (Bussmann / Gould Shawmut).
Допуски та стандарти
- EU Low-voltage directive 73/23/EEC and RL93/68/EEC: EN 50178
- EU EMC directive 89/336/EEC: EN 61800-3
- EU machinery directive 89/392/EEC: EN60204-1
- UL: E 145 153
- CSA: LR 21 927
- EN 60529 (degree of protection), UL 50 (open-type devices)
- IEC 60364, IEC 60664-1, DIN VDE 0110
- EN 60439-1, EN 60146 / EN60146-1-1
- EN 55011 (radio interference suppression filter Class A1)
- IEC 68-2-6 (vibrations), IEC 68-2-27 (shocks)
- EN 954-1 (Safety Category 3, safe stop sample application)
- IEC 721-3-3 (climatic class 3K3)
- EN 12198-1 to -3 (EMF, referenced)
- IEC 536 (protection class), DIN 24185 (filter data), DIN 53438 (filter fire behaviour), DIN 54840 (plastic components marking)
Позиції каталогу з цим документом
Текст документа
Operating Instructions Edition: AF
simovert
masterdrives
Motion Control / Vector Control
Frequency Inverter (DC-AC) Chassis Type
06.2006 Contents
Contents
1 DEFINITIONS AND WARNINGS ..................................................................... 1-1
2 DESCRIPTION ................................................................................................. 2-1
3 TRANSPORT, STORAGE, UNPACKING........................................................ 3-1
4 FIRST START-UP ............................................................................................ 4-1
5 INSTALLATION ............................................................................................... 5-1
5.1 Installing the unit............................................................................................... 5-1
5.1.1 Installing units of types E, F, G ......................................................................... 5-2
5.1.2 Installing units of type J .................................................................................... 5-4
5.2 Installing the optional boards............................................................................ 5-9
6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1
7 CONNECTING-UP ........................................................................................... 7-1
7.1 Power connections ........................................................................................... 7-4
7.2 Auxiliary power supply, main contactor ............................................................ 7-7
7.3 Control connections .......................................................................................... 7-9
7.4 Fan supply ...................................................................................................... 7-16
7.5 Fan fuses ........................................................................................................ 7-17
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 1
Contents 06.2006
8 PARAMETERIZATION..................................................................................... 8-1
8.1 Parameter menus ............................................................................................. 8-1
8.2 Changeability of parameters............................................................................. 8-5
8.3 Parameter input via the PMU............................................................................ 8-6
8.4 Parameter input via the OP1S........................................................................ 8-10
8.5 Parameter input with DriveMonitor ................................................................. 8-14
8.5.1 Installation and connection ............................................................................. 8-14
8.5.1.1 Installation....................................................................................................... 8-14
8.5.1.2 Connection...................................................................................................... 8-14
8.5.2 Establishing the connection between DriveMonitor and the device ............... 8-15
8.5.2.1 Setting the USS interface ............................................................................... 8-15
8.5.2.2 Starting the USS bus scan.............................................................................. 8-17
8.5.2.3 Creating a parameter set ................................................................................ 8-18
8.5.3 Parameterization............................................................................................. 8-20
8.5.3.1 Structure of the parameter lists, parameterization with DriveMonitor ............ 8-20
8.5.3.2 General diagnostics ........................................................................................ 8-25
8.6 Parameter reset to factory setting .................................................................. 8-26
8.7 Parameterizing by download .......................................................................... 8-27
8.8 Parameterizing with parameter modules ........................................................ 8-28
8.9 Motor lists........................................................................................................ 8-41
8.10 Motor identification.......................................................................................... 8-52
8.11 Complete parameterization............................................................................. 8-52
9 MAINTENANCE ............................................................................................... 9-1
9.1 Replacing the fan.............................................................................................. 9-2
9.2 Replacing the fan fuse (construction type J) .................................................... 9-3
9.3 Replacing the starting capacitor ....................................................................... 9-3
9.4 Replacing the capacitor battery ........................................................................ 9-4
9.5 Replacing the SML and the SMU ..................................................................... 9-4
6SE7087-6KN50 Siemens AG
2 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Contents
10 FORMING ....................................................................................................... 10-1
11 TECHNICAL DATA ........................................................................................ 11-1
11.1 Notes regarding water-cooled units................................................................ 11-9
11.1.1 Notes regarding installation and components .............................................. 11-10
11.1.2 Application .................................................................................................... 11-13
11.1.3 Coolant.......................................................................................................... 11-15
11.1.3.1 Definition of cooling water............................................................................. 11-15
11.1.3.2 Antifreeze additive ........................................................................................ 11-16
11.1.3.3 Corrosion protection agent ........................................................................... 11-18
11.1.4 Protection against condensation .................................................................. 11-19
11.1.5 Notes on materials........................................................................................ 11-20
11.1.6 Cabinet design an connection system.......................................................... 11-21
11.1.7 Characteristic data of water-cooled units, types J, K and L ......................... 11-22
12 FAULTS AND ALARMS ................................................................................ 12-1
12.1 Faults .............................................................................................................. 12-1
12.2 Alarms........................................................................................................... 12-13
12.3 Fatal errors (FF)............................................................................................ 12-36
13 ENVIRONMENTAL FRIENDLINESS............................................................. 13-1
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 3
08.2008 Definitions and Warnings
1 Definitions and Warnings
Qualified personnel For the purpose of this documentation and the product warning labels,
a "Qualified person" is someone who is familiar with the installation,
mounting, start-up, operation and maintenance of the product. He or
she must have the following qualifications:
♦ Trained or authorized to energize, de-energize, ground and tag
circuits and equipment in accordance with established safety
procedures.
♦ Trained or authorized in the proper care and use of protective
equipment in accordance with established safety procedures.
♦ Trained in rendering first aid.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death, serious injury and considerable damage to property.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death, serious injury and considerable damage to property.
CAUTION used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
NOTICE NOTICE used without the safety alert symbol indicates a potential
situation which, if not avoided, may result in an undesirable result or
state.
NOTE For the purpose of this documentation, "Note" indicates important
information about the product or about the respective part of the
documentation which is essential to highlight.
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 1-1
Definitions and Warnings 08.2008
WARNING Hazardous voltages are present in this electrical equipment during
operation.
Non-observance of the warnings can thus result in severe personal
injury or property damage.
Only qualified personnel should work on or around the equipment
This personnel must be thoroughly familiar with all warning and
maintenance procedures contained in this documentation.
The successful and safe operation of this equipment is dependent on
correct transport, proper storage and installation as well as careful
operation and maintenance.
NOTE This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchaser's purposes,
the matter should be referred to the local SIEMENS sales office.
The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.
Proper use of Siemens products
WARNING Siemens products may only be used for the applications described in
the catalog and in the relevant technical documentation. If products and
components from other manufacturers are used, these must be
recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are
required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be adhered to. The
information in the relevant documentation must be observed.
6SE7087-6KN50 Siemens AG
1-2 Operating Instructions SIMOVERT MASTERDRIVES
08.2008 Definitions and Warnings
CAUTION Components which can be destroyed by electrostatic discharge (ESD)
The board contains components which can be destroyed by
electrostatic discharge. These components can be easily destroyed if
not carefully handled. If you have to handle electronic boards, please
observe the following:
Electronic boards should only be touched when absolutely necessary.
The human body must be electrically discharged before touching an
electronic board.
Boards must not come into contact with highly insulating materials - e.g.
plastic parts, insulated desktops, articles of clothing manufactured from
man-made fibers.
Boards must only be placed on conductive surfaces.
Boards and components should only be stored and transported in
conductive packaging (e.g. metalized plastic boxes or metal
containers).
If the packing material is not conductive, the boards must be wrapped
with a conductive packaging material, e.g. conductive foam rubber or
household aluminium foil.
The necessary ESD protective measures are clearly shown again in the
following diagram:
♦ a = Conductive floor surface
♦ b = ESD table
♦ c = ESD shoes
♦ d = ESD overall
♦ e = ESD chain
♦ f = Cubicle ground connection
d
b d b d
e e
f f f f f
a c c a c a
Sitting Standing Standing / Sitting
Fig. 1-1 ESD protective measures
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 1-3
Definitions and Warnings 08.2008
Safety and Operating Instructions
for Drive Converters
(in conformity with the low-voltage directive 73/23/EWG)
1. General 4. Installation
In operation, drive converters, depending on their The installation and cooling of the appliances shall be in
degree of protection, may have live, uninsulated, and accordance with the specifications in the pertinent
possibly also moving or rotating parts, as well as hot documentation.
surfaces. The drive converters shall be protected against
In case of inadmissible removal of the required covers, excessive strains. In particular, no components must be
of improper use, wrong installation or maloperation, bent or isolating distances altered in the course of
there is the danger of serious personal injury and transportation or handling. No contact shall be made with
damage to property. electronic components and contacts.
For further information, see documentation. Drive converters contain electrostatic sensitive components
All operations serving transport, installation and which are liable to damage through improper use. Electric
commissioninng as well as maintenance are to be components must not be mechanically damaged or
carried out by skilled technical personnel (Observe destroyed (potential health risks).
IEC 60364 or CENELEC HD 384 or DIN VDE 0100 5. Electrical connection
and IEC 60664 or DIN VDE0110 and national accident When working on live drive converters, the applicable
prevention rules!). national accident prevention rules (e.g. BGV A3) must be
For the purposes of these basic safety instructions, complied with.
"skilled technical personnel" means persons who are The electrical installation shall be carried out in
familiar with the installation, mounting, commissioning accordance with the relevant requirements (e.g. cross-
and operation of the product and have the qualifications
sectional areas of conductors, fusing, PE connection).
needed for the performance of their functions.
For further information, see documentation.
2. Intended use
Instructions for the installation in accordance with EMC
Drive converters are components designed for requirements, like screening, earthing, location of filters
inclusion in electrical installations or machinery. and wiring, are contained in the drive converter
In case of installation in machinery, commissioning of documentation. They must always be complied with, also
for drive converters bearing a CE marking. Observance of
the drive converter (i.e. the starting of normal
the limit values required by EMC law is the responsibility of
operation) is prohibited until the machinery has been
the manufacturer of the installation or machine.
proved to conform to the provisions of the directive
98/37/EG (Machinery Safety Directive - MSD). 6. Operation
Account is to be taken of EN 60204. Installations which include drive converters shall be
Commissioning (i.e. the starting of normal opertion) is equipped with additional control and protective devices in
admissible only where conformity with the EMC accordance with the relevant applicable safety
directive (89/336/EEC) has been established. requirements, e.g. Act respecting technical equipment,
accident prevention rules etc. Changes to the drive
The drive converters meet the requirements of the
converters by means of the operating software are
low-voltage directive 73/23/EEC.
admissible.
They are subject to the harmonized standards of the
series EN 50178 / DIN VDE 0160 in conjunction with After disconnection of the drive converter from the
EN 60439-1 / DIN VDE 0660 part 500 and EN 60146 / voltage supply, live appliance parts and power terminals
VDE 0558. must not be touched immediately because of possibly
energized capacitors. In this respect, the corresponding
The technical data as well as information concerning the
signs and markings on the drive converter must be
supply conditions shall be taken from the rating plate and
respected.
from the documentation and shall be strictly observed.
During operation, all covers and doors shall be kept closed.
3. Transport, storage
7. Maintenance and servicing
The instructions for transport, storage and proper use
shall be complied with. The manufacturer's documentation shall be followed.
The climatic conditions shall be in conformity with EN KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!
50178.
6SE7087-6KN50 Siemens AG
1-4 Operating Instructions SIMOVERT MASTERDRIVES
08.2008 Definitions and Warnings
Residual risks of Power Drive Systems (PDS)
DANGER The components for the controller and drive of a Power Drive System (PDS) are
authorized for industrial and commercial use in industrial networks. Their use in
public networks requires a different planning and/or additional measures.
It is only permissible to operate these components in enclosed housings or in
superordinate control cabinets and when all protective devices and protective
covers are used.
These components may only be handled by qualified and trained specialist
persons who are familiar with and observe all the safety instructions on the
components and in the relevant technical user documentation.
The machine manufacturer must take into account the following residual risks resulting from the
components for the controller and drive of a Power Drive System (PDS) when evaluating the
risk of his machine in accordance with the EC machinery guideline.
1. Undesired movements of driven machine components during commissioning, operation,
maintenance and repair, e.g. as a result of
• HW and/or SW errors in the sensors, controller, actuators and connection system
• Reaction times of the controller and the drive
• Operation and/or ambient conditions not compliant with the specification
• Errors in parameterization, programming, wiring and installation
• Use of radio units/mobile phones in the direct vicinity of the controller
• External influences/damage.
2. Extraordinary temperatures and emissions of light, noises, particles and gases, e.g. as a
result of
• Comp onent failure
• Software errors
• Operation and/or ambient conditions not compliant with the specification
• External influences/damage.
3. Dangerous contact voltages, e.g. as a result of
• Comp onent failure
• Influence upon electrostatic charging
• Induction of voltages in the case of moving motors
• Operation and/or ambient conditions not compliant with the specification
• Con densation/conductive contamination
• External influences/damage.
4. Operational electrical, magnetic and electromagnetic fields that may pose a risk to people
with a pacemaker, implants or metallic items if they are too close.
5. Release of pollutants and emissions if components are not operated or disposed of properly.
For additional information on the residual risks emanating from the components of the PDS,
please refer to the relevant chapters of the technical user documentation.
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 1-5
Definitions and Warnings 08.2008
DANGER Electrical, magnetic and electromagnetic fields (EMF) that occur during
operation can pose a danger to persons who are present in the direct
vicinity of the product − especially persons with pacemakers, implants,
or similar devices.
The relevant directives and standards must be observed by the
machine/plant operators and persons present in the vicinity of the
product. These are, for example, EMF Directive 2004/40/EEC and
standards EN 12198-1 to -3 pertinent to the European Economic Area
(EEA), as well as accident prevention code BGV 11 and the associated
rule BGR 11 "Electromagnetic fields" of the German employer's liability
accident insurance association pertinent to Germany.
These state that a hazard analysis must be drawn up for every
workplace, from which measures for reducing dangers and their impact
on persons are derived and applied, and exposure and danger zones
are defined and observed.
The safety information in the Storage, Transport, Installation,
Commissioning, Operation, Maintenance, Disassembly and Disposal
sections must also be taken into account.
6SE7087-6KN50 Siemens AG
1-6 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Description
2 Description
Range of application From the DC voltage at terminals C/L+ and D/L-, inverters generate a
three-phase system of variable output frequency with the method of
pulse width modulation (PWM) for feeding three-phase motors at
terminals U2/T1, V2/T2, W2/T3.
When the DC link is charged the control board is supplied with voltage
by an integral power supply unit. If the DC link is discharged, the control
board can be fed via an external 24 V supply at terminal X9.
The unit functions are controlled by the software on the control board.
The unit can be operated via the PMU operator control panel, the user-
friendly OP1S operator control panel, the terminal strip or via a bus
system. Option boards can be used to expand the unit's functions.
Pulse encoders and analog tachometers can be used as motor
encoders.
The power section and the electronics of the inverter are cooled by a
fan. The customer must connect up 230 V AC (50/60 Hz) to the
terminals X18/1...5 to supply the fan.
Terminal strip
Optional PMU
boards Control electronics Serial
interface
ext. X9/1 24 V Internal X18/1 ext.
24 V = X9/2 == power M X18/5 230 V ~
== supply 1~
C / L+ U2/T1
Motor
V2/T2 connec-
D/L- W2/T3 tion
DC link PE2
Fuses*
Inverter
PE1
Fig. 2-1 Circuit principle of the inverter
*NOTE The fuses are an option in the case of types E to G!
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 2-1
06.2006 Transport, Storage, Unpacking
3 Transport, Storage, Unpacking
The units and components are packed in the manufacturing plant
corresponding to that specified when ordered. A packing label is
located on the outside of the packaging. Please observe the
instructions on the packaging for transport, storage and professional
handling.
Transport Vibrations and jolts must be avoided during transport. If the unit is
damaged, you must inform your shipping company immediately.
Storage The units and components must be stored in clean, dry rooms.
Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are
permissible. Temperature fluctuations must not be more than 30 K per
hour.
CAUTION If the storage period of one year is exceeded, the unit must be newly
formed. See Section ”Forming".
Unpacking The packaging comprises a wooden base, board and corrugated paper.
It can be disposed of corresponding to the appropriate local regulations.
After the consignment has been unpacked and checked to ensure that
everything is complete and not damaged, the units and components
can be installed and commissioned. Depending on the degree of
protection and type of construction, the units are mounted on a pallet
either with or without transport rails.
Type of Pallet
construction
E, F, G, J, K, L One unit per type of construction
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 3-1
06.2006 First Start-up
4 First Start-up
After removing the packaging, check that the unit is
Unpack and check the intact and undamaged. Only intact units may be started
units up. Also check the unit to ensure it is complete and that See section
the optional boards are correctly equipped on the basis "Transport,
of the package label (on the outside of the packaging). Storage,
Make sure that the techonology option is enabled if this Unpacking"
was included in the order.
Mount the unit and Retrofit any optional boards which have not yet been See section
install optional boards installed, if necessary. Then install the units taking into "Installation"
which have not yet account the requirements at the point of installation and and "Installation
been fitted the EMC instructions. in Conformance
with EMC
Regulations"
Form the DC link If the DC link of the unit was de-energized for more than See section
capacitors, if necessary one year, you have to newly form the DC link capacitors "Forming"
Starting with the protective conductor please connect See section
Connect the protective the power cables or DC link buses and the 230 V AC for "Connecting-up"
conductor, the power the fan. If configured, also connect the external 24 V and
cables or buses and, if supply. Pay attention to EMC instructions when laying "Installation in
present, the ext. 24 V the cables. Please do not at this stage connect any Conformance
supply control, communication, encoder and motor cables with EMC
(exception: cable for connecting up an OP1S, if Regulations"
parameterization is to be effected via the OP1S).
Connect the control Please connect the remaining control, communication,
cables, communication encoder and motor cables. Pay attention to the EMC
cables, encoder cables instructions when laying the cables.
and motor cables WARNING The device must be disconnected from See section
its voltage supplies (24 V DC electronics "Connecting-up"
supply and DC link / mains voltage) and "Installation
before the control and encoder leads are in Conformance
connected or disconnected! with EMC
Failure to observe this advice can result in Regulations"
encoder defects, which may in turn cause
uncontrolled axis movements.
After checking that the cabling has been correctly
connected and that it sits properly, power up the
Power up the external
external 24 V supply or the line voltage. After the
24 V supply or the line 111
electronics power supply has been started, the unit
voltage
initializes itself. The action can take several seconds.
The drive status is subsequently shown on the PMU.
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 4-1
First Start-up 06.2006
If the PMU does not show status °005 after completion
If necessary, carry out
of the unit initialization, or if the unit has already been See section
parameter reset to
parameterized before, you should carry out a parameter "Parameterization"
factory setting
reset to factory setting.
Parameterizing by
See section
download or with AAA
"Parameterization"
parameter modules
De-energize 24 V
supply or line voltage
siehe
After checking the unit and the cabling once more, power
"Anschließen"
up the line voltage or DC bus voltage and perform a und "EMV-
function test according to your parameterization.
gerechter
Aufbau"
WARNING It must be ensured that no danger for
Function test
persons and equipment can occur by
energizing the power and the unit. It is
recommended not to couple the driven
machine until the function test has been
successfully completed.
Further start-up and parameterization according to
your specific requirements siehe "Ans
6SE7087-6KN50 Siemens AG
4-2 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Installation
5 Installation
5.1 Installing the unit
WARNING Safe converter operation requires that the equipment is mounted and
commissioned by qualified personnel taking into account the warning
information provided in these Operating Instructions.
The general and domestic installation and safety regulations for work
on electrical power equipment (e.g. VDE) must be observed as well as
the professional handling of tools and the use of personal protective
equipment.
Death, severe bodily injury or significant material damage could result if
these instructions are not followed.
NOTE MASTERDRIVES components are designed in accordance with degree
of protection IP20 or IBXXB in accordance with EN 60529 and as open-
type devices to UL 50, thus providing protection against electrical
shocks. In order to also ensure protection against mechanical and
climatic stresses the components have to be operated in
housings/cabinets/rooms that are designed according to the
requirements of’ EN 60529 and classified as enclosure type to UL 50.
Clearances When positioning the units, it must be observed that the DC link
connection is located at the top section of the unit and the motor
connection at the lower section of the unit.
The units can be mounted flush with each other.
When mounting in switch cabinets, you must leave a clearance at the
top and the bottom of the units for cooling.
Please refer to the dimension drawings on the following pages
regarding these minimum clearances.
When mounting in switch cabinets, the cabinet cooling must be
dimensioned according to the dissipated power. Please refer to the
Technical Data in this regard.
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 5-1
Installation 06.2006
Requirements at the ♦ Foreign particles
point of installation The units must be protected against the ingress of foreign particles
as otherwise their function and operational safety cannot be
ensured.
♦ Dust, gases, vapors
Equipment rooms must be dry and dust-free. Ambient and cooling
air must not contain any electrically conductive gases, vapors and
dusts which could diminish the functionality. If necessary, filters
should be used or other corrective measures taken.
♦ Cooling air
The ambient climate of the units must not exceed the values of DIN
IEC 721-3-3 class 3K3. For cooling air temperatures of more than
40°C (104°F) and installation altitudes higher than 1000 m, derating
is required.
NOTE for types MASTERDRIVES chassis units are CE designated products with
E to G standard IP00 degree of protection.
When installed in a cabinet, an additional direct touch protection is
necessary. IEC60204-1 6.2 must be observed meticulously.
For types E to G there is the option M20 for IP20 degree of protection.
5.1.1 Installing units of types E, F, G
Mounting surface
350 mm
Cooling air E,F G
Type
Clearances 400 320
[mm]
Fig. 5-1 Minimum clearances for cooling air requirement (types E, F, G)
6SE7087-6KN50 Siemens AG
5-2 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Installation
The following are required for mounting:
♦ Dimension drawing for the relevant type of construction
♦ M8 or M10 screws, refer to dimension drawing for the quantity
Mounting surface
1050 mm 1025 mm 1025 mm
Cutouts
for M8 screw
350 mm 10 mm 180 mm 10 mm 270 mm
270 mm 360 mm
Type E Type F
Side view Front view
Fig. 5-2 Dimension drawing for types E, F
Mounting surface
1450 mm 1375 mm
Cutout for
M8 screw
350 mm 25 mm 119 mm 270 mm
508 mm
Side view Front view
Fig. 5-3 Dimension drawing for type G
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 5-3
Installation 06.2006
5.1.2 Installing units of type J
Mounting surface Cutout for M8 / M10 screw
1400 1345
Long holes 9 x 12
for M8 screw
45
550
213 483 708
Side view
800
Front view
Fig. 5-4 Dimension drawing for type J
6SE7087-6KN50 Siemens AG
5-4 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Installation
Air cooling Door/roof openings
An underpressure is created in the openings of the cabinet doors due to
the flow of air. This is dependent on the volumetric flow and the
hydraulic cross-section of the openings.
The flow causes a build-up (over) pressure in the roof or in the top
cover.
As a result of the difference in pressure between the overpressure at
the top and the underpressure at the bottom of the cabinet, a flow of air
is created inside the unit, a so-called arcing short-circuit. This can be
stronger or weaker depending on the volumetric flow and the door/roof
opening cross-section.
As a result of the flow inside the unit, air which is already pre-heated
enters the heat sinks which causes an excessively high component
temperature rise. In addition, a different, more unfavourable operating
point is set for the fan.
If the units are operated with an arcing short-circuit, this will result in the
failure of the units or in their destruction!
An arcing short-circuit must be prevented by the provision of
partitions.
The switch cabinets adjacent to the inverter cabinets must also be
taken into consideration in this case.
The Fig. 5-6 shows the necessary partition measures. Partitions
should be executed up to the cabinet frame and should be designed in
such a way that the discharged air flow is taken around the cabinet
beams and not pressed into them.
Partitions are necessary with all types of protection higher than IP20.
The necessary opening cross-sections are indicated in the table.
The indicated opening cross-section is made up of several holes. In
order to keep the pressure loss here to a minimum, the cross-sectional
2
surface has to be at least 280 mm per hole (e.g. 7 mm x 40 mm).
The opening and hole cross-sections ensure functioning even with high
types of protection.
These are implemented by using wire-lattices (wire fabric DIN 4189-
St-vzk-1x0.28) in front of the openings or the filters indicated in the
following. If finer filters are used, the filter surface and thus the opening
cross-section (upwards) have to be adapted accordingly.
If filters are used, the intervals for their replacement must be
observed!
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 5-5
Installation 06.2006
Filters The following filter mat is approved for use:
FIBROIDELASTOV made by DELBAG-Luftfilter GMBH
Technical filter data in accordance with DIN 24185:
Design FIBROID ELASTOV 10
Filter class EU 2
3 2
Volumetric flow V (m /h) x m 2500 - 10000
Initial pressure difference ∆pA Pa 9 - 46
End pressure difference ∆pE Pa 300
Average degree of separation % 72
2
Dust storage capability g/m -
Fire behaviour (DIN 53438) F1/K1
Heat resistance max. °C 80
Humidity resistance (rel. humidity) % 100
Dimensions: 1000 x 1500 x 10 mm
Order No.: 16 065 81
Manufacturer:
DELBAG-Luftfilter GMBH
Holzhauser Straße 159
13509 Berlin 27
Telephone: (030) 4381-0
Fax: (030) 4381-222
100
Initial pressure difference ∆ pA [Pa]
80
60
40
20
0
0 2000 4000 6000 8000 10000
Volumetric flow V [(m³/h) x m²]
Fig. 5-5 Data sheet of the filter mat
6SE7087-6KN50 Siemens AG
5-6 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Installation
Fans, volumetric MLFB 6SE7035-xTJ50
flow, opening cross-
sections Fan 2 x RH28M
Minimum volumetric flow [m3/s] 0.46
Minimum opening cross-section in the cabinet doors [m2]
Degree of protection IP00 to IP42 0.26
Minimum opening cross-section in the top cover [m2]
Degree of protection < IP20 0.26
Minimum opening cross-section in the roof section [m2]
Degree of protection IP22 to IP42 0.26
Table 5-1 Fans, volumetric flow, opening cross-sections
Opening cross-section in Direct partition
the roof section at the top between the fan box
(also possible at the front and the cabinet frame
and/or at the side) from all 4 sides
Cabinet frame
Partition to adjacent
cabinets on the left,
on the right and at the
rear
Opening cross-
sections in the doors
(maybe with filters
situated behind them)
Fig. 5-6 Partition measures
Siemens AG 6SE7087-6KN50
SIMOVERT MASTERDRIVES Operating Instructions 5-7
Installation 06.2006
Water cooling The units with water cooling (MLFB Annex: -1AA0 / -1AA1) are suitable
for installing in an enclosed cabinet (IP54). The components not
mounted on the heat sink, such as the electronics and the DC link
capacitors are cooled by heat transfer at the heat sink fins. To enable
this heat transfer to take place, air circulation inside the unit is
necessary.
Therefore, when installing the chassis unit in a cabinet, you must make
sure that the air being discharged from the fan can flow into the inside
of the chassis. The partitions to be provided in units with air cooling
are a disturbing factor in this case! They should not be mounted.
For an application in the types of protection > IP40, a distance of at
least 90 mm must be observed between the top of the units and the top
of the cabinet.
The units do not require external cooling air.
Additional losses cannot be dissipated!
1-inch internal threads are envisaged for the water connection. The
connecting nipples should be made of stainless steel or thick-walled
aluminium. Ideally, the connection should have flat seals. If the
connecting pieces enclosed with the units are used, these should be
sealed with Loctite 542 or with teflon tape.
Cooling water infeed (blue) and return (red) must be connected
according to the color scheme! The color markings can be found next to
the 1-inch water connection below the heat sink.
Built-in components If components are built into a cabinet roof section (DC bus, DC 24 V
in the roof section supply), these should be placed in the center if possible so that the air
leaving the fans can reach the openings in the roof cover unobstructed.
Implementation of In order to ensure that the units can function satisfactorily (in view of
the DC 24 V auxiliary electromagnetic influences), it may be necessary to provide each
supply chassis unit with its own DC 24 V auxiliary supply with an isolating
transformer.
6SE7087-6KN50 Siemens AG
5-8 Operating Instructions SIMOVERT MASTERDRIVES
06.2006 Installation
5.2 Installing the optional boards
WARNING The boards may only be replaced by qualified personnel.
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