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Технічний документ SIEMENS — Catalog CR 1 · 2015

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© Siemens AG 2015

Drive and Control Components for Cranes
Cranes

                                    Catalog   Edition
                                    CR 1      2015
                                                  © Siemens AG 2015

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                                                              © Siemens AG 2015

Drive and Control Components for Cranes
Cranes
                                                                      SIMOCRANE crane technology platform
                                                                                                              1

                                                                      SIMOCRANE Standard Technology
                                                                                                              2

                                                                      SIMOCRANE Advanced Technology
                                                                                                              3

                                                                      SIMOCRANE CMS Crane Management System
                                                                                                              4
Catalog CR 1 · 2015

Supersedes:                                                           SIMOCRANE application examples
                                                                                                              5
Catalog CR 1 · 2012
Catalog News CR 1 N · March 2013 chapters 1, 2, 3 and 5

Refer to the Industry Mall for current updates of
this catalog:
www.siemens.com/industrymall
                                                                      Drive systems
                                                                                                              6
The products contained in this catalog can also be found
in the Interactive Catalog CA 01.
Article No.: E86060-D4001-A510-D4-7600

Please contact your local Siemens branch.
                                                                      SIMOTICS motors for cranes
                                                                                                              7
© Siemens AG 2015

                                                                      Services and documentation
                                                                                                              8

                                                                      Appendix
                                                                      SIMOCRANE symbols
                                                                                                              9

                   The products and systems described in
                   this catalog are manufactured/distributed
                   under application of a certified quality
                   management system in accordance with
                   DIN EN ISO 9001 and DIN EN ISO 14001
                   (Certified Registration No. 002241). The cer-
                   tificate is recognized by all IQNet countries.
                                                                                        © Siemens AG 2015

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                Efficient automation starts with
                efficient engineering.
                Totally Integrated Automation: Efficiency driving productivity.

                Efficient engineering is the first step toward better production that is faster,

                more flexible, and more intelligent. With all components interacting efficiently,

                Totally Integrated Automation (TIA) delivers enormous time savings right from

                the engineering phase. The result is lower costs, faster time-to-market, and

                greater flexibility.

          2     Siemens CR 1 · 2015
                                                                                    © Siemens AG 2015

                                                                                              A unique complete approach for all industries

                                                                                              As one of the world's leading automation suppliers,
                                                                                              Siemens provides an integrated, comprehensive portfolio
                                                                                              for all requirements in process and manufacturing industries.
                                                                                              All components are mutually compatible and system-tested.
                                                                                              This ensures that they reliably perform their tasks in industrial
                                                                                              use and interact efficiently, and that each automation solu-
                                                                                              tion can be implemented with little time and effort based
                                                                                              on standard products. The integration of many separate indi-
                          Totally Integrated Automation
                                                                                              vidual engineering tasks into a single engineering environ-
                          Efficient interoperability of all automation components             ment, for example, provides enormous time and cost savings.

                                                                                              With its comprehensive technology and industry-specific
                                                                                              expertise, Siemens is continuously driving progress in manu-
                                                                                              facturing industries – and Totally Integrated Automation plays
                                                                                              a key role.

                                                                                              Totally Integrated Automation creates real value added in
                                                                                              all automation tasks, especially for:

                                                                                              • Integrated engineering
                                                                                                Consistent, comprehensive engineering throughout the
                                                                                                entire product development and production process
                                                                                              • Industrial data management
                                                                                                Access to all important data occurring in productive
                                                                                                operation – along the entire value chain and across
                                                                                                all levels
  352),1(7                                                                                    • Industrial communication
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                                                                                                cross-vendor standards that are mutually compatible
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                                                                                              • Industrial security
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                                                                                                Systematic minimization of the risk of an internal or
 7RWDOO\                                                                                        external attack on plants and networks
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 3RZHU                                                                                        • Safety Integrated
                                                                                                Reliable protection of personnel, machinery, and the
                                                                                                environment thanks to seamless integration of safety
                                                                                                technologies into the standard automation

                  Making things right with Totally Integrated Automation

                  Totally Integrated Automation, industrial automation from
                  Siemens, stands for the efficient interoperability of all auto-
                  mation components. The open system architecture covers
                  the entire production process and is based on end-to-end
                  shared characteristics: consistent data management, global
                  standards, and uniform hardware and software interfaces.

                  Totally Integrated Automation lays the foundation for
                  comprehensive optimization of the production process:
                  • Time and cost savings due to efficient engineering
                  • Minimized downtime due to integrated diagnostic
                     functions
                  • Simplified implementation of automation solutions due
                     to global standards
                  • Better performance due to interoperability of system-
                     tested components

                                                                                                                               Siemens CR 1 · 2015        3
                                       © Siemens AG 2015

                          Answers for industry.
                          Siemens Industry answers the challenges in the manufacturing

                          and the process industry as well as in the building automation

                          business. Our drive and automation solutions based on Totally

                          Integrated Automation (TIA) and Totally Integrated Power (TIP)

                          are employed in all kinds of industry. In the manufacturing

                          and the process industry. In industrial as well as in functional

                          buildings.
                          Siemens offers automation, drive, and       Check out the opportunities our
                          low-voltage switching technology as         automation and drive solutions provide.
                          well as industrial software from stan-      And discover how you can sustainably
                          dard products up to entire industry solu-   enhance your competitive edge with us.
                          tions. The industry software enables our
                          industry customers to optimize the en-
                          tire value chain – from product design
                          and development through manufacture
                          and sales up to after-sales service. Our
                          electrical and mechanical components
                          offer integrated technologies for the en-
                          tire drive train – from couplings to gear
                          units, from motors to control and drive
                          solutions for all engineering industries.
                          Our technology platform TIP offers ro-
                          bust solutions for power distribution.

4   Siemens CR 1 · 2015
                                                                                       1
                                      © Siemens AG 2015

SIMOCRANE crane technology platform

                                                          1/2    Pre-configured crane control modules
                                                                 for controlling and automating all types
                                                                 of crane
                                                          1/2    Overview
                                                          1/3    More information

                                                          1/4    Crane solutions –
                                                                 Components in the application
                                                          1/4    Harbor cranes
                                                          1/6    Industrial cranes

                                                          1/8    SIMOCRANE Standard Technology
                                                          1/9    SIMOCRANE Basic Technology
                                                          1/9    SIMOCRANE Drive-Based Technology

                                                          1/10   SIMOCRANE Advanced Technology
                                                          1/10   SIMOCRANE ECO Technology
                                                          1/10   SIMOCRANE Sway Control Systems
                                                          1/10   SIMOCRANE TPS Truck Positioning System

                                                          1/11   SIMOCRANE CMS
                                                                 Crane Management System
                                                          1/11   Overview

                                                          1/12   SIMOCRANE application examples
                                                          1/12   Overview

                                                          1/12   Drive systems
                                                          1/12   Overview

                                                          1/12   SIMOTICS motors
                                                          1/12   Overview

                                                                 Siemens CR 1 · 2015
                                                                © Siemens AG 2015

      SIMOCRANE crane technology platform
      Pre-configured crane control modules for controlling and automating all types of crane

1   ■ Overview
      Competent and innovative                                             Siemens is setting standards in energy efficiency and
                                                                           energy management
      Crane technology and lifting gear at Siemens have a long tradi-
      tion. As far back as 1891, Siemens had equipped a 1.5 t slewing      Rising energy costs and reduction of CO2 emissions are also
      crane with regenerative feedback into the line supply.               concerns that demand innovative economical and environmen-
                                                                           tally sound solutions. Regenerative systems, energy-efficient
      With our drive technology today we can achieve a lifting capa-       motors, as well as hybrid drives with intelligent energy manage-
      city of much more than 14000 t and a hoisting gear speed in          ment system are today's solutions for the future.
      excess of 180 m/min.
                                                                           Platform concept
      Trends and requirements
                                                                           In order to meet these requirements, Siemens has developed
      We create significant customer benefits through savings in fuel      the SIMOCRANE crane technology platform. With the solutions
      costs and reduction of CO2 emissions with our rubber tired gan-      developed by Siemens we master the challenge of shorter and
      try cranes thanks to our ECO concept. With our automation and        shorter handling times for loads combined with reduced energy
      safety concepts we implement automatic guided crane opera-           requirements.
      tion.
      The rapid growth of worldwide container transport with ever          Standardization and specialization
      shorter cargo handling times places new demands on crane             As one of the leading experts in the industry, Siemens offers
      manufacturers, system integrators and operators of harbor            innovative SINAMICS drive and control systems for this purpose.
      cranes. Mastering large dimensions, high speeds and heavy            On this platform, the modular, maintenance-friendly drive and
      loads despite highly demanding precision and safety require-         control components of SIMOCRANE form the basis for control-
      ments and all imaginable climatic environmental conditions is        ling the motion of a crane.
      a characteristic challenge for this field of application.
                                                                           The portfolio is supplemented with a series of technology op-
      The industrial environment is characterized by a wide variety of     tions of SIMOCRANE Advanced Technology which, in a suitable
      crane types and load suspension devices. Precision and safety        combination, optimize operation of a crane and increase the
      are paramount here, but throughput of goods and availability are     availability.
      also important factors. Depending on the type of goods to be
      transported, careful transport and damage prevention can be a        The concept of a modular technology platform also contributes
      decisive factor. Industrial cranes are often part of a process       to the shortening of the configuring and commissioning times.
      chain (e.g. ladle crane) or are integrated into system landscapes
      of a logistical type (e.g. warehouse management).

      Pre-configured crane control modules for controlling and
      automating all types of crane

                                                                           SIMOCRANE

                                                               Standard Technology
                                                                          Advanced Technology
                                                                               Crane Management System

                                                                                                                       G_CR01_EN_00238b

        1/2       Siemens CR 1 · 2015
                                                            © Siemens AG 2015

                                                                 SIMOCRANE crane technology platform
                      Pre-configured crane control modules for controlling and automating all types of crane

■ Overview (continued)                                                                                                                        1
  Scalable in hardware and software                                    Continuous consulting
  Our products and solutions cover the requirements of cranes in       We accompany you over the complete life cycle of your crane.
  dockside applications (container loading and unloading, stack-       With engineering and mechatronic support for the creation of
  ing mode and grab mode), as well as in industrial applications       the optimal solution for your crane. During the implementation,
  in the steel and paper industries (ladle cranes, winding applica-    installation and commissioning phases as well as during ser-
  tions), in shipbuilding (Goliath cranes) and in numerous other in-   vicing work this is achieved by provision of spare parts, on-site
  dustrial applications. Due to their scalability they support cus-    service (local) and the appropriate maintenance contracts. In
  tomers both in the implementation of complex large cranes with       the creation of the optimal solution for your crane through to
  high drive outputs of up to several 1000 kW and demanding            implementation and handover to the plant as well as during
  functional scope (sway control, automation), as well as simpler      servicing work on site or via teleservice. In cooperation with you,
  crane types with lower outputs of just a few kW and a low degree     we also develop concepts for modernizing and retrofitting old
  of automation (manual operation).                                    crane systems.

                                                                                              Life cycle support
       Modernization                                                                                   Design
         Evaluation                                                                                      Mechatronic support
         Products to Turnkey                                                                             Design review

       Operation                                                                                       Realization
         Spare parts                                                                                     Products to Turnkey
         Service & Support                                                                               PM@Cranes
         Service contracts

                                                                                                                           G_CR01_EN_00321a

  Siemens offers products and solutions for all crane
  applications
  Section "SIMOCRANE application examples" demonstrates
  what is involved in a complete crane application. It illustrates
  what is covered by standard products and where the application
  component is relevant in the application.

■ More information
  A glossary of terms for SIMOCRANE can be found in Chapter 9
  Appendix.

                                                                                                          Siemens CR 1 · 2015         1/3
                                                                                                    © Siemens AG 2015

      SIMOCRANE crane technology platform
      Crane solutions – Components in the application
      Harbor cranes
1   ■ Overview
      Application range
                                                                                                                                                              Container cranes
                                                                                                                                                              • STS (ship-to-shore) cranes
                                                                                                                                                              Grab cranes
                                                                                                                                                              • GSU (grab ship unloader) cranes
                                                                                                                                                              Stacking cranes
                                                                                                                                                              • ASC (automated stacking cranes)
                                                                                                                                                              • RTG (rubber tired gantry) cranes
                                                                                                                                                              • RMG (rail mounted gantry) cranes

      Example: STS crane, lifting capacity up to 120 t, trolley speed up to 250 m/min

      Crane topology
                                                                                                                                                              Drive system:
                                                            SIMOCRANE
                  SIMATIC S7-300                                                                                                                              SINAMICS S120
                                                            CMS
                                                                                                                                                              Controller:
                                                                                                                                                              SIMOTION D
                                              Industrial Ethernet
                                                                                                                           PROFIBUS                           SIMATIC S7 I/O:
                                                                          DC link
                                                                                                                                                              PROFIBUS/PROFINET
                                                                                                             DRIVE-CLiQ                                       HMI/diagnostics:
                                                                                                                                                              SIMOCRANE CMS with SIMATIC WinCC

                                                                                                                                      SIMATIC
                                                                                                                                       ET 200
             1    2   3    2     1                     4      5   5        6               7    5    5   6                      5     6
                   Line
                 contactor

                                                                                                                                           G_CR01_EN_00323c
                          Crane switch

                                                                                                                               Boom
        Trans-                       Trans-
        former                       former
                  Infeed       Auxiliary                   Hoisting gear               Gantry                        Trolley
                               power supply
         1       Active Interface Module in chassis format            4   SIMOTION D435-2                        7   CX32-2 Controller
         2       Active Line Module in chassis format                 5   Motor Module in chassis format             Extension
         3       CU320-2 Control Unit                                 6   SMC30 Sensor Module Cabinet-Mounted

        1/4                    Siemens CR 1 · 2015
                                          © Siemens AG 2015

                                                            SIMOCRANE crane technology platform
                                                       Crane solutions – Components in the application
                                                                                                                Harbor cranes

■ Overview (continued)                                                                                                          1
  Drive systems
                         SINAMICS S120 high-performance multi-axis drive system
                         Built-in units
                         • Infeed/regenerative feedback modules from 16 to 900 kW
                           (up to 3420 kW through parallel connection)
                         • Motor Modules for the operation of three-phase induction motors from 1.6 to 800 kW
                         Cabinet units
                         • Line Connection Modules for connecting line-side components to the supply system
                         • Active Line Modules for the infeed/regenerative feedback of 300 to 900 kW
                           (up to 3420 kW through parallel connection)
                         • Motor Modules for the operation of three-phase induction motors from 110 to 800 kW
                         • Switch-Over Modules for connecting Motor Modules to motors for optimal utilization and/or
                           redundancy of the drive components
                         • Motor Multi Connection Modules for connecting several motors to a common Motor Module
                           in multiple-motor applications for gantries
                         • Motor Double Choke Modules for interconnecting motor reactors in applications with long
                           motor cables, e.g. gantries

  SIMOTIC motors
                         Three-phase induction motors for use with SINAMICS S120
                         Hoist motors
                         • SIMOTICS M-1PH8, IP23/IP55, S1, 2.8 to 1340 kW, 13 to 12451 Nm
                         • SIMOTICS SD 1LE1, IP55, S1, 1.75 to 200 kW, 15 to 1546 Nm
                         • SIMOTICS SD 1LG4/1LG6, IP55, S1, 1.75 to 332 kW, 15 to 2323 Nm
                         Gantry motors
                         • SIMOTICS SD 1LP4/1LP6, with a spring-set brake, IP55, S3-25 %, 3 to 132 kW, 30 to 873 Nm

                                                                                              Siemens CR 1 · 2015       1/5
                                                                                                   © Siemens AG 2015

      SIMOCRANE crane technology platform
      Crane solutions – Components in the application
      Industrial cranes
1   ■ Overview
      Application range
                                                                                                                                                     Ladle cranes
                                                                                                                                                     Bridge cranes
                                                                                                                                                     • OHBC (overhead bridge cranes)
                                                                                                                                                     Goliath cranes

      Example: Ladle crane, lifting capacity 200 - 500 t, gantry speed approx. 60 m/min

      Crane topology
                                                                                                                                                     Drive system:
                        SIMATIC S7-300                                                              SIMOCRANE CMS
                                                                                                                                                     SINAMICS S120
                                                                                                                                                     Controller:
                                                                    PROFIBUS                                                                         SIMOTION D
                                                                                                                                                     SIMATIC S7
                 DC link
                                                                    DRIVE-CLiQ                                                                       I/O:
                                                                                                                                                     PROFIBUS/PROFINET
                                                                                                                                                     HMI/diagnostics:
                                                                                                                                                     SIMOCRANE CMS with SIMATIC WinCC

                                                                                                                             SIMATIC
                                                                                                                              ET 200

           3     2          1               4       5           6                    5         6                    5    6
                           Line contactor

                           Crane switch

          Transformer

                  Infeed                        Hoisting gear                     Trolley                 Gantry

                                                                                                                                  G_CR01_EN_00322c
                           1 Active Interface Module in chassis format           4 SIMOTION D435-2
                           2 Active Line Module in chassis format                5 Motor Module in chassis format

                           3 CU320-2 Control Unit                                6 SMC30 Sensor Module Cabinet-Mounted

        1/6             Siemens CR 1 · 2015
                                          © Siemens AG 2015

                                                            SIMOCRANE crane technology platform
                                                       Crane solutions – Components in the application
                                                                                                            Industrial cranes

■ Overview (continued)                                                                                                          1
  Drive systems
                         SINAMICS S120 high-performance multi-axis drive system
                         Built-in units
                         • Infeed/regenerative feedback modules from 16 to 900 kW
                           (up to 3420 kW through parallel connection)
                         • Motor Modules for the operation of three-phase induction motors from 1.6 to 800 kW
                         Cabinet units
                         • Line Connection Modules for connecting line-side components to the supply system
                         • Active Line Modules for the infeed/regenerative feedback of 300 to 900 kW
                           (up to 3420 kW through parallel connection)
                         • Motor Modules for the operation of three-phase induction motors from 110 to 800 kW
                         • Switch-Over Modules for connecting Motor Modules to motors for optimal utilization and/or
                           redundancy of the drive components
                         • Motor Multi Connection Modules for connecting several motors to a common Motor Module
                           in multiple-motor applications for gantries
                         • Motor Double Choke Modules for interconnecting motor reactors in applications with long
                           motor cables, e.g. gantries
                         Power Modules
                         • AC/AC built-in units from 0.37 to 200 kW

  SIMOTIC motors
                         Three-phase induction motors for use with SINAMICS S120
                         Hoist motors
                         • SIMOTICS M-1PH8, IP23/IP55, S1, 2.8 to 1340 kW, 13 to 12451 Nm
                         • SIMOTICS SD 1LE15/16, IP55, S1, 1.75 to 200 kW, 15 to 1546 Nm
                         • SIMOTICS SD 1LG4/1LG6, IP55, S1, 1.75 to 332 kW, 15 to 2323 Nm

                                                                                              Siemens CR 1 · 2015      1/7
                                                       © Siemens AG 2015

      SIMOCRANE crane technology platform
      SIMOCRANE Standard Technology

1   ■ Overview
      SIMOCRANE Standard Technology                              Siemens offers the drive-based mid-performance solution
                                                                 with a compact functional scope SIMOCRANE Drive-Based
      SIMOCRANE Standard Technology supports optimized motion    Technology and the high-performance solution SIMOCRANE
      control of different types of crane.                       Basic Technology, which you can expand using SIMOCRANE
                                                                 Advanced Technology.

                                                                               Visualization       Drive system
                                                                               SIMOCRANE CMS       SINAMICS S120

                                                                                     Control
                                                                                     SIMOTION D

                                                                                                 Motors
                                                                                                            G_CR01_EN_00239c

        1/8      Siemens CR 1 · 2015
                                                              © Siemens AG 2015

                                                                                               SIMOCRANE crane technology platform
                                                                                                    SIMOCRANE Standard Technology

■ Overview (continued)                                                                                                                                              1
   SIMOCRANE Basic Technology                                                         SIMOCRANE Drive-Based Technology
   • SIMOTION D435-2 and CX32-2                                                       • SINAMICS CU310-2 hardware
     hardware                                                                           and Power Modules
   • Engineering software                                                             • Engineering software
   • SIMOTION SCOUT                                                                   • SINAMICS STARTER

                                                                   G_CR01_XX_00204b                                                              G_CR01_XX_00336a

  SIMOCRANE offers scalable technology modules for crane                              SIMOCRANE Drive-Based Technology is drive-based and offers
  automation to increase productivity. The technology module                          a compact functional scope within the SINAMICS environment,
  basis is SIMOCRANE Basic Technology which can be ex-                                which can also be extended with the SIMOCRANE Drive-Based
  panded with the SIMOCRANE Advanced Technology modules                               Sway Control.
  such as Sway Control, Skew Control and Truck Positioning.
                                                                                      Highlights of Drive-Based Technology are fast commissioning
  The different modules enable the applications required in the                       by using standard applications and a high degree of flexibility
  crane environment for automation of manual, semi or fully auto-                     through the appropriate adaptation options.
  matic cranes to be represented.
                                                                                      SIMOCRANE Drive-Based Technology encompasses the follow-
  SIMOCRANE Basic Technology enables and optimizes the                                ing features:
  motion control of the different axes of a crane, also interactively.                • All of the functions that have been proven in practice and
  The software concept is modular, which makes it easier to im-                         required for mid-performance applications are available on
  plement different crane types. The hardware platform for                              the SINAMICS platform for parameterization
  SIMOCRANE Basic Technology is the drive-based SIMOTION D
  Motion Controller. Together with the SINAMICS S120 drives fam-                      • Pre-configured standard applications for hoist and trolley/
  ily, SIMOCRANE offers a high-performance drive system for total                       gantry with control via PROFIBUS DP or via I/O signals
  control of the motion and therefore provides the platform for                         ("ready-to-run", only have to be parameterized using script)
  automation of the crane.                                                            • Can be adapted for customer-specific requirements
                                                                                        "ready-to-apply" (for adaptation by the user).
  The software modules for the drives are a component part of
  SIMOCRANE Basic Technology:
  • Hoist
  • Gantry
  • Trolley
  • Slewing gear
  • Grab
  • Jib (boom hoist) or luffing gear

                                                                                                                       Siemens CR 1 · 2015      1/9
                                                              © Siemens AG 2015

      SIMOCRANE crane technology platform
      SIMOCRANE Advanced Technology

1   ■ Overview
      SIMOCRANE Advanced Technology
                                                                        SIMOCRANE ECO Technology
      Apart from the drive technology, technological supplementary
      functions and sensor-based automation components are gain-
      ing in importance in the fulfillment of current market require-
      ments. An important trend with cranes is the increasing degree
      of automation and simultaneous reduction in CO2 values.
      SIMOCRANE Advanced Technology comprises optional addi-
      tional components for increasing productivity and enhancing
      safety for personnel and machines.
      Perfectly tuned SIMOCRANE modules allow different depths          In mobile cranes, diesel generators are used conventionally in
      of automation to be achieved as well as CO2 emissions to be       constant speed mode for generating electrical power. With
      reduced.                                                          SIMOCRANE ECO Technology, diesel generators are operated
                                                                        at speeds dependent on the load. This results in reduced fuel
                                                                        consumption and, therefore, savings in operating costs and
                                                                        reduced emissions.

                                                                        SIMOCRANE Sway Control Systems
                                                                        • Integrated solution with SIMOTION D
                                                                        • Standalone solution with SIMOTION C
                                                                        • Drive-Based solution with SINAMICS S120

                                                                        Each movement of a crane with cable guides results in the load
                                                                        swaying and therefore represents a risk to humans and property.
                                                                        Transport processes also take longer to complete. A sway
                                                                        control system can be used to make the transport processes
                                                                        more effective and safer.
                                                                        SIMOCRANE offers a high-performance sway control system
                                                                        with different operating modes that ensures a high degree of
                                                                        safety for persons, transport goods and equipment.
                                                                        Automatic sway control relieves the crane driver and also
                                                                        ensures faster and more accurate positioning of the load.
                                                                        In the case of automated motion control, a sway control system
                                                                        is essential for avoiding the risk of collisions and accidents. In
                                                                        the case of grab cranes, a completely controlled sway is neces-
                                                                        sary.
                                                                        The high-performance solution can be applied for different type
                                                                        of cranes, like STS, GSU and OHBC cranes.
                                                                        Furthermore, SIMOCRANE meets also the challenge of mid-
                                                                        performance market with its drive-based solution SIMOCRANE
                                                                        Drive-Based Sway Control. Its main function is to damp sway
                                                                        in manual operation, so that it can recieve the crane driver and
                                                                        increase productivity.

                                                                        SIMOCRANE TPS Truck Positioning System

                                                                        Positioning of transport vehicles, comprising trucks with
                                                                        container trailers, must be performed smoothly and without
                                                                        delay.
                                                                        At terminals which use trucks with container trailers for transpor-
                                                                        tation, drivers are instructed manually or must rely on their judg-
                                                                        ment. This has a detrimental effect on both personnel safety and
                                                                        the duration of positioning tasks.

       1/10      Siemens CR 1 · 2015
                                                            © Siemens AG 2015

                                                                                           SIMOCRANE crane technology platform
                                                                                       SIMOCRANE CMS Crane Management System

■ Overview                                                                                                                                               1
  SIMOCRANE CMS Crane Management System                                              The SIMOCRANE CMS Crane Management System is a
                                                                                     PC-based visualization software (SCADA) providing operational
   SIMOCRANE CMS                                                                     data and diagnostic information for crane operators, mainte-
   • Hardware                                                                        nance personnel, and plant operators.
     SIMATIC IPC
     (Rack PC, Microbox, Touch PC)                                                   It also supports maintenance personnel evaluating operational
                                                                                     hours and load cycle counters for the entire terminal using the
   • Software
     SIMOCRANE CMS +                                                                 Remote Crane Management System. Crane-specific market
     SIMATIC WinCC + options/AddOns                                                  applications are delivered with SIMOCRANE CMS, e.g. Replay
                                                                                     function for playing back the crane operator actions, container
                                                                                     operating data statistics and reporting, own designed objects
                                                                                     for crane applications, remote crane diagnosis, etc.

                                                                  G_CR01_XX_00240a

                                                    Control monitoring &
       Information                                       Operation                                              Fault diagnostics
          Site documentation                                                                                      Alarm & Event lists
          reference                                                                                               Information reference
          Integration of                                                                                          Historical data
          customer-specific
          information                                                                                             Statistical information
          Online help system

       Operation recording                                                                                          Maintenance
          Process value
                                                                                                                    assistance
          recording                                                                                               Operational hours &
          Data analysis                                                                                           Counters
          Advanced trend monitoring                                                                               Instructions & Notes
          Replay function/Playback                                                                                Advanced diagnostics
                                                        Operational data
                                                        Acquisition & Reporting

                                                                                                                                       G_CR01_EN_00381

  With SIMOCRANE CMS Siemens relies on well-established                              The crane management system SIMOCRANE CMS includes
  standard of SIMATIC products from the industrial sector. The                       various components:
  crane management system is based on SIMATIC WinCC,                                 • Crane controller
  the SCADA software from Siemens, offering all functions of                           - CMS standard package for local installation on the crane
  an advanced visualization software.                                                    (e.g. fault diagnositics, Replay)
  Typical fields of application are harbor and industrial crane                        - CMS options (e.g. multi-terminal operation, advanced
  systems.                                                                               reporting)
                                                                                     • Management level
                                                                                       - RCMS server and client stations for remote operation

                                                                                                                      Siemens CR 1 · 2015       1/11
                                                                © Siemens AG 2015

      SIMOCRANE crane technology platform
      SIMOCRANE application examples – Drive systems – Motors

1   ■ Overview
      SIMOCRANE application examples                                       SIMOTICS motors
      SIMOCRANE offers a range of perfectly interacting products that
                                                                           Three-phase induction motors
      can be combined to fulfill a wide range of different requirements.
      The high degree of scalability is a decisive advantage for imple-
      menting crane applications ranging from simple, manual appli-
      cations to semi-automatic or fully-automatic crane applications.
      The diversity and combination possibilities of SIMOCRANE
      products for implementing the different requirements will be
      illustrated here.
      Through the use of Basic Technology and different Advanced
      Technology functions, different applications can be implemen-
      ted and various degrees of automation can be achieved.               Siemens offers the ideal SIMOTICS motor for any application.
      Besides the high-performance solution SIMOCRANE provides             The challenge in the field of crane drives is to create increasingly
      also a mid-performance solution as well.                             compact and dynamic motors in a wide range of outputs and
                                                                       

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