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ZFR1800 Series Wireless Field Bus System Technical Bulletin

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ZFR1800 Series Wireless Field Bus System
Technical Bulletin
                                                                                                           Code No. LIT-12011295
                                                                                                           Software Release 10.1
                                                                                                           Issued December 5, 2014

                                                       Refer to the QuickLIT website for the most up-to-date version of this document.

Document Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
    Applications to Avoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ZFR1800 Series Wireless Field Bus System Overview . . . . . . . . . . . . . . . . . . . . . . . 7
    ZFR1800 Series System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    NAE and NCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    ZFR1810 Coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    ZFR1811 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    Supported Field Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    WRZ Series Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
    ZFR Checkout Tool (ZCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    ZFR Wireless USB Dongle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    WRZ-SST-120 Wireless Sensing System Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Location and Estimating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
    Required Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
    General Guidelines for Locating Wireless Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    Guidelines for Locating Thermostats and Wireless Sensors . . . . . . . . . . . . . . . . . . . . 15

    Guidelines for Locating ZFR1800 Series System Components . . . . . . . . . . . . . . . . . . 16

    Wireless Signal Transmission Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    Selecting a PAN OFFSET for a Wireless Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Detailed Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
    Designing and Planning the ZFR1800 Series Wireless Field Bus System . . . . . . . . . . 18

    Installing the ZFR1800 Series Wireless Field Bus System . . . . . . . . . . . . . . . . . . . . . . 23
    Installing the ZFR1810 Coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

                                                    ZFR1800 Series Wireless Field Bus System Technical Bulletin                             1
    Installing the ZFR1811 Router Used with a Field Controller . . . . . . . . . . . . . . . . . . . . . . . . 28
         Using the ZFRCBL Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

         Port Swap on Wireless-Enabled VMAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    Installing the ZFR1811 Router as a Repeater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

    Installing a WRZ Series Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

    Commissioning the ZFR1800 Series Wireless Field Bus System . . . . . . . . . . . . . . . . . 33
    Powering the ZFR1810 Coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

    Powering the ZFR1811 Router and WEFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

    Powering the ZFR1811 Repeater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

    Using the ZFR Wireless USB Dongle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
         Setting ZFR Wireless USB Dongle Parameters in CCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

         Setting ZFR Wireless USB Dongle Parameters in ZCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

    Connecting to and Downloading the FEC/FAC/IOM/VMA Field Controllers . . . . . . . . . . . . 42

    Verifying Wireless Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
    Commissioning the WEFCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

    Network Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

    Upgrading an Existing ZFR1810 Coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
    Replacing an Existing ZFR1810 Coordinator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

    Replacing an Existing ZFR1811 Router. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    Replacing a WRZ Series Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
    Changing the Wireless Active Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    Optimizing/Reforming a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
         Optimizing the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

         Reforming the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

         Using the ZFR1810 Coordinator’s Network Optimize/Reform Button . . . . . . . . . . . . . . . . . . . . . 49

         Optimizing/Reforming a Network from the Metasys Site Management Portal . . . . . . . . . . . . . . . 50

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
    ZFR1810 Coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    ZFR1811 Router and WEFCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

    WRZ Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

    Testing Wireless Signal Strength between WRZ Series Sensor and ZFR1811 Router. . . . 62

2      ZFR1800 Series Wireless Field Bus System Technical Bulletin
    ZFR USB Dongle Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Appendix A: ZigBee Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
    ZigBee Communications Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

    ZigBee Device Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
         Coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

         Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

         End Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

    ZigBee Network Topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

    Parent and Child Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

    Self-Healing, Multi-Hop Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
    End Devices, Parent and Target Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

    ZFR1800 System Implementation of ZigBee Technology . . . . . . . . . . . . . . . . . . . . . . . 67

    ZigBee Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

    Wireless Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
    Wireless Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix B: Upgrading Controller Firmware Using Point Schedule . . . . . . . . . . . 72
Appendix C: Restricted Hallway Scenario. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
    Invalid Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
    Valid Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

                                                           ZFR1800 Series Wireless Field Bus System Technical Bulletin                                         3
4   ZFR1800 Series Wireless Field Bus System Technical Bulletin
ZFR1800 Series Wireless Field Bus System
Technical Bulletin

Document Introduction
  This document describes how to commission and configure a ZFR1800 Series
  Wireless Field Bus System on a Metasys® network. This document also provides a
  brief technical background on ZigBee® technology and describes how to test and
  troubleshoot a wireless mesh network.
  This document does not describe how to install ZFR1810 Coordinators, ZFR1811
  Routers/Repeaters, or WRZ Series Sensors. It also does not describe how to install,
  commission, configure, operate, or troubleshoot the supported controllers.

Related Documentation
  Table 1: ZFR1800 Series Wireless Field Bus System Related Documentation
   For Information On                             See Document                               LIT or Part Number
   Applications, Features, and Benefits of        ZFR1800 Series Wireless Field Bus          LIT-12011336
   the ZFR1800 Series Wireless Field Bus          System Product Bulletin
   System
   Locating, Mounting, and Wiring                 ZFR1810 Wireless Field Bus Coordinator     Part No. 24-10325-2
   ZFR1810 Coordinators                           Installation Instructions
   Locating, Mounting, and Wiring                 ZFR1811 Wireless Field Bus Router          Part No. 24-10325-10
   ZFR1811 Routers                                Installation Instructions
   Locating, Mounting, and Wiring                 WRZ Series Wireless Room Sensors           Part No. 24-10332-2
   WRZ Series Sensors                             Installation Instructions
                                                  WRZ-STR0000-0 Wireless Refrigerator/       Part No. 24-10332-10
                                                  Freezer Temperature Transmitter and
                                                  Probe Assembly Installation Instructions
   Using the WRZ-SST Series Wireless              WRZ-SST-120 Wireless Sensing System        Part No. 24-10563-12
   Sensing System Tool with a WRZ Series          Tool Installation Instructions
   Sensor to Perform a Site Survey for
   Pre-determining Potential Locations for
   Installation, and to Test Wireless Signal
   Strength In Advance of ZFR1800 Series
   System Installation
   Configuring, Commissioning, and                Controller Tool Help                       LIT-120111471
   Loading the ZFR1800 Series Wireless
   Field Bus System Using the Controller
   Configuration Tool (CCT)
   ZFR Checkout Tool                              Controller Tool Help                       LIT-120111471
   Troubleshooting MS/TP                          MS/TP Communications Bus Technical         LIT-12011034
   Communications Bus (FC bus) Issues             Bulletin
   Using the MS-BTCVT-1 to Connect to             Wireless Commissioning Converter           Part No. 24-10108-2
   Wireless Enabled Field Controllers             Installation Instructions
   (WEFCs)

  1.   This LIT number represents a print-friendly version of Controller Tool Help.

                                            ZFR1800 Series Wireless Field Bus System Technical Bulletin             5
Applications
    The wireless Metasys products within a Metasys system are ideal for any location
    where it is cost-prohibitive, difficult, or aesthetically unappealing to hardwire
    between Metasys products. Examples of these locations include the following:
    •    hospitals, office buildings, university campuses, educational facilities,
         correctional facilities, and other commercial structures with brick or solid
         concrete walls and/or ceilings that impede hard-wired applications
    •    office buildings, retail stores, and other commercial real estate where tenant
         turnover is frequent and temporary walls and ceilings are common
    •    museums, historical buildings, atriums, and other sites where building
         aesthetics and historical preservation are important
    •    stadiums, arenas, gymnasiums, convention centers, airports, zoos, and other
         locations with large, open spaces
    •    buildings with marble, granite, glass, mirrored, wood veneer, or other
         decorative surfaces that present challenges to hard-wiring
    •    buildings with asbestos or other hazardous materials that must not be disturbed
    •    buildings with occupants sensitive to disruptions to business
    •    regions with high labor costs
    •    refrigerator/freezer storage containers

Applications to Avoid
    Locations or applications that prohibit cellular telephones or Wireless Fidelity
    (WiFi) systems are unsuitable for the wireless Metasys products. Examples
    include:
    •    operating rooms or radiation therapy rooms
    •    validated environments
    •    UL 864 applications
    •    Department of Defense applications requiring Diacap certification (for
         example, military bases and military hospitals)
    Do not use the wireless Metasys products in applications that cannot tolerate
    intermittent interference, or where:
    •    critical control features would impact life-safety or result in large monetary
         loss, including secondary (backup) life-safety applications
    •    data centers, production lines, or critical areas would be shut down
    •    loss of critical control would result from loss of data from humidity or
         temperature sensor communications
    •    operation of exhaust fans or Air Handling Units (AHUs) would impair a purge
         or pressurization mode

6       ZFR1800 Series Wireless Field Bus System Technical Bulletin
  •     missing data would invalidate reporting required by the customer
  •     security points are monitored

ZFR1800 Series Wireless Field Bus System Overview
  The ZFR1800 Series Wireless Field Bus System uses ZigBee technology for
  wireless monitoring of HVAC equipment using the BACnet® protocol. The
  system creates a wireless mesh network that enhances reliability and provides a
  resilient self-healing capability by using automatically forming multiple
  transmission paths for the data.
  The Multidrop Serial Bus/Token-Passing (MS/TP) trunk and device limits for
  supported Network Automation Engine (NAE) and Network Control Engine
  (NCE) models are the same for hard-wired products, wireless products, or a
  combination of hard-wired and wireless products.
  The wireless mesh network is independent of any building infrastructure and does
  not require any preexisting wireless infrastructure.
  Any of the following Metasys® field controllers can be wirelessly enabled using a
  ZFR1811 Wireless Field Bus Router:
  •     Field Equipment Controllers (FEC) - FEC16 or FEC26
  •      Advanced Application Field Equipment Controllers (FAC) - FAC26 or FAC36
  •     Input/Output Module (IOM) - IOM17, IOM27, IOM37, or IOM47
  •     Variable Air Volume (VAV) Modular Assembly (VMA) - VMA16
  The wireless components are transparent to the supervisory controller and require
  no special setup procedure to discover, map, and integrate the Wireless Enabled
  Field Controllers (WEFCs).
  Note: The devices within the ZFR1800 Series Wireless Field Bus System are
        designed for indoor, intra-building applications only.
  Note: A successful ZFR1800 Series Wireless Field Bus System requires that a
        minimum wireless signal strength is maintained between system
        components. Component location is an important part of system design.
        Distance, metal objects, and other obstructions can reduce or completely
        block the wireless signal transmissions.

      IMPORTANT: A Network Engine reports an offline alarm within a fixed
      period of time when an associated MS/TP field controller goes offline. For a
      hard-wired FEC, FAC, IOM, or VMA field controller, this time period is usually
      20 seconds. For a wireless-enabled FEC, FAC, IOM, or VMA field controller
      within the ZFR1800 Wireless Field Bus system, this time period is 5 minutes.

  An example of a ZFR1800 Series Wireless Field Bus System is shown in Figure 1.

                                        ZFR1800 Series Wireless Field Bus System Technical Bulletin   7
    Figure 1: Example Metasys Network with ZFR1800 Wireless Field Bus System

8   ZFR1800 Series Wireless Field Bus System Technical Bulletin
ZFR1800 Series System Components
  One ZFR1811 router is required per field controller. This pairing of a router and an
  FAC, FEC, IOM or VMA16 field controller is a Wireless Enabled Field Controller
  (WEFC).
  A ZFR1800 Series system consists of:
  •   up to eight ZFR1810 Wireless Field Bus Coordinators per field bus
  •   up to 35 Wireless Enabled Field Controllers (WEFCs) per coordinator/
      Personal Area Network (PAN)
  •   up to 100 WEFCs per field bus, depending on the network engine (32 with
      NCE, 50 with NAE35)
  •   up to nine WRZ Sensors per WEFC
  Note: Up to 100 total WEFC and WRZ Sensors per PAN
  •   additional ZFR1811 Wireless Field Bus Routers connected to MS-ZFRRPT-0
      Repeater accessories, as required, acting as repeaters.
      Note: Repeaters extend the wireless transmission distance of the BACnet data
            communications, fill in any gaps within the wireless mesh network, and
            provide multiple wireless data transmission pathways.

NAE and NCE
  NAE35/45/55s and NCE25s (NxEs) are Web-enabled, Ethernet-based, supervisory
  controllers that connect BAS networks to IP networks and the Web. NxEs provide
  scheduling, alarm and event management, trending, energy management, data
  exchange, dial-out capability, and password protection. With a computer running
  Microsoft® Internet Explorer® Version 6.0 (or later), you can browse to a
  configured NxE, and monitor and control BAS field devices in the Metasys Site
  Management Portal on the NxE.

ZFR1810 Coordinator
  A ZFR1810 Wireless Field Bus Coordinator provides a wireless interface between
  an NAE35/45/55 or NCE25 supervisory controller on a wired BACnet MS/TP
  network and wireless-enabled Metasys BACnet FEC/IOM/VMA field controllers.
  Each wireless mesh network requires one ZFR1810 Coordinator, which initiates
  the formation of the network. Each field bus can support up to eight ZFR1810
  Coordinators.
  A ZFR1810 Coordinator can operate from either of two power sources:
  •   a 24 VAC, Class 2 power source
  •   15 VDC power provided from the FC Bus jack on any Field Equipment or
      Supervisory Controller that is connected directly to the FC Bus
  The ZFR1810 Coordinator features a remote-mount antenna and cable to allow
  transmission when the ZFR1810 Coordinator is mounted inside a metal panel.

                                     ZFR1800 Series Wireless Field Bus System Technical Bulletin   9
ZFR1811 Router
     A ZFR1811 Wireless Field Bus Router is used with any model FEC, IOM, or
     VMA16 field controller to provide a wireless interface between a field controller
     and:
     •    the NAE/NCE supervisory controller (by means of a ZFR1810 Coordinator)
     •     its associated WRZ Series Sensors
     The ZFR1811 Router can also be used as a repeater to extend the range of the data
     communications within the wireless mesh network, or to fill any gaps within the
     mesh network, based on the physical layout of the wireless devices, obstacles, and
     other characteristics of the installation site.
     A ZFR1811 Router is powered directly from the connected field controller’s
     15 VDC output. It can also be powered by the ZFRRPT repeater accessory to serve
     as a stand-alone repeater, extending the range of the BACnet data communications
     within the wireless mesh network.

Supported Field Controllers
     The ZFR1800 Series Wireless Field Bus System enables wireless BACnet
     connectivity between FAC, FEC, IOM, or VMA16 controllers and Network
     Engines, including NAE/35/45/55 and NCEs.
     In addition, the wireless field bus system provides wireless communication
     between FEC, FAC, or VMA16 Controllers and WRZ Series Sensors. Each
     wireless-enabled FEC, FAC, or VMA16 controller can support up to nine WRZ
     Series Sensors, for multi-zone or averaging applications, or for high/low
     temperature or humidity selection within a zone.
     Note: The ZFR1811 Routers should be at the same Metasys system release
           version as the wirelessly enabled FEC, IOM, or VMA16 field controller. If
           there is a version mismatch, the Controller Configuration Tool (CCT)
           provides indication of this, and the ZFR1811 Router automatically updates
           during the main code download to the field controller. For information on
           uploading or downloading the devices to match, refer to the Loading
           Devices chapter of the Controller Tool Help (LIT-12011147).
     Note: Some field controller applications do not support the occupancy/
           temperature setback function.
     Note: Wirelessly enabled FEC, FAC, and VMA16 field controllers can also use
           hard-wired NS Series network sensors.

10       ZFR1800 Series Wireless Field Bus System Technical Bulletin
WRZ Series Sensors
  Depending on the sensor model, the WRZ Series Sensors transmit temperature,
  setpoint, humidity, occupancy status, and low battery conditions to an associated
  field controller by means of a ZFR1811 Router. If the field controller is mapped to
  the NxE, the data sent by the wireless sensor can be displayed.
  Some applications that support the temperature or humidity control functions do
  not support the occupancy/temperature setback function. Refer to a field
  controller’s commissioning and operation literature to determine if the application
  supports occupancy or temperature setback functions.
  Note: Configure the Analog Inputs (AIs) on all WRZ Sensors as SA Bus devices
        (the same as with hard-wired NS Series Sensors).
  Note: The WRZ Series Sensors are designed for indoor, intra-building
        applications only.
  The WRZ Series Sensors require two 1.5 VDC AA alkaline batteries. The WRZ
  sensors minimize power consumption by transmitting data only once per minute,
  which yields an expected battery life of approximately 4 to 5 years.

ZFR Checkout Tool (ZCT)
  The ZFR Checkout Tool is an optional tool, included with the installation of the
  Controller Configuration Tool (CCT), that allows you to validate the wireless
  connectivity and health of wireless devices within a ZFR1800 Series Wireless
  Field Bus system, helping ensure a reliable mesh network is in place. You can use
  the information provided by the ZCT to analyze and troubleshoot the wireless
  mesh network created by a ZFR1800 Series System.
  The ZCT gathers information by discovering the wireless field controllers and
  wireless sensors on your network and analyzing their status and wireless
  communication paths. The ZCT provides a simple report of wireless network
  performance, including online status verification and wireless signal strength
  information. The ZCT also provides wireless device lists, signal strength
  information, and diagnostic measurements of the wireless mesh network.
  Refer to the Using the ZFR Checkout Tool (ZCT) chapter of the Controller Tool
  Help (LIT-12011147) for more information on the ZCT.
  The ZCT requires a Universal Serial Bus (USB) adapter with ZigBee driver. For
  information on this adapter and how to order it, see WRZ-SST-120 Wireless
  Sensing System Tool.
  Note: You must connect the adapter to the computer running CCT/ZCT before
        attempting to scan the network.

                                    ZFR1800 Series Wireless Field Bus System Technical Bulletin   11
ZFR Wireless USB Dongle
     The ZFR Wireless USB Dongle allows a computer to connect to a ZFR wireless
     Field Bus for commissioning and downloading applications to wirelessly enabled
     field controllers. The ZFR Wireless USB Dongle is also used with the ZFR
     Checkout Tool for the purpose of analyzing a ZFR wireless mesh. The ZFR
     Wireless USB Dongle requires a USB software driver, which is installed
     automatically with CCT Release 5.3 or later. No user configuration is required.

WRZ-SST-120 Wireless Sensing System Tool
     Use the optional, battery-operated WRZ-SST-120 Wireless Sensing System Tool
     with any model WRZ Series Sensor as a site survey tool. Position the
     battery-operated WRZ-SST-120 Tool and the WRZ Series test sensor in potential
     locations of ZFR1800 system devices to survey your application, test the wireless
     signal strength between potential device locations, and adjust ZFR1800 device
     locations before installing the devices. Refer to the WRZ-SST-120 Wireless Sensing
     System Tool Installation Instructions (Part No. 24-10563-12) for more information
     on the tool.

12     ZFR1800 Series Wireless Field Bus System Technical Bulletin
Location and Estimating Guidelines
  This section of the document provides general information, guidelines, and a
  procedure for determining the optimum location for wireless Metasys systems.
  Positioning the wireless Metasys products in the optimum locations with direct,
  unobstructed, line-of-sight signal paths enhances the wireless signal strengths
  between associated products and typically reduces the number of wireless products
  required for your application. Figure 2 shows an example of a line-of-sight path for
  a ZFR1800 Series Wireless Field Bus System.

                             Figure 2: Line of Sight

   IMPORTANT: For special precautions regarding installing of a ZFR1800
   Series system in a hallway, see Appendix C: Restricted Hallway Scenario.

                                     ZFR1800 Series Wireless Field Bus System Technical Bulletin   13
Required Materials
     To perform the procedures for locating the components of your wireless Metasys
     systems, you need the following:
     •    a detailed copy of the job site floor plans for the proposed application site with
          the wall locations, column locations, mechanical rooms, elevator shafts,
          stairwells, metal duct work, chases and risers, and other large metal
          obstructions shown. The plans should also include the proposed
          mechanical/HVAC zone layout and wireless device locations.
     •    a copy of the job site architectural and mechanical specifications with the
          construction materials defined
     •    information on the dimensions, materials, and the general location of the
          furnishings and other mobile content that is or will be installed in the occupied
          application space (for example, file cabinets, shelving units, partitions,
          displays, and other large metal items that can obstruct wireless signals)
     •    several different colored pens or markers for identifying zone and area
          boundaries, wireless Metasys product locations, and signal obstructions.
          Examples of major obstructions (MOs) include:
          -   interior building features such as elevator shafts, stairwells, mechanical or
              electrical equipment rooms, equipment chases for HVAC, plumbing and
              electrical risers, metal reinforced walls, concrete walls, cinder blocks, glass
              walls with metal coating, and large metal-reinforced columns and pillars
          -   office equipment and furnishings such as computer racks, many rows of tall
              file cabinets and book shelves, metal partitions, and displays
          Examples of minor obstructions include several rows of cabinets or shelves,
          metal light fixtures, multiple small pillars, sheetrock walls with metal or wood
          studs, and glass walls without metal coating. For estimating purposes, several
          small or minor obstructions can be grouped and considered a single MO.

General Guidelines for Locating Wireless Devices
     Follow these general guidelines when locating your wireless products:
     •    Locate the wireless Metasys products so they are easily accessible.
     •    Locate the wireless products in direct, line of sight to as many other wireless
          products within the same wireless network. The best distance is calculated by
          locating the device on the same plane; however, it is possible to locate the
          devices in an atrium as long as you maintain proper line of sight.
     •    Avoid metal, concrete, and brick obstructions (including equipment rooms and
          elevator shafts) between the wireless products.
     •    Locate the ZFR1810 Coordinators in an elevated position in the space, above
          furniture, cabinets, shelves, and other obstructions.

14       ZFR1800 Series Wireless Field Bus System Technical Bulletin
  •   All ZFR1811 Routers/Repeaters should be located in the same plane. For
      example, if you are mounting the routers/repeaters above a dropped ceiling, all
      routers/repeaters must be mounted above the dropped ceiling.
  •   Avoid configurations where a microwave oven is located between two wireless
      devices. Avoid locating the ZFR1810 Coordinator near areas that may contain
      a microwave oven, such as an employee break area or cafeteria. At a minimum,
      ensure that no microwave ovens are within 6 m (20 ft) of a
      ZFR1810 Coordinator.
  •   For best signal transmission on ZFR1810 Coordinators, which have an external
      antenna, vertically orient the external antenna with at least 50 mm (2 in.)
      exposed below and clear of any pipes, duct work, or other metal obstructions.
  •   For best signal transmission on ZFR1811 Routers and WRZ sensors, which
      have internal antennas, vertically mount these products.
  •   Do not mount the wireless Metasys product in recessed areas, metal
      enclosures, or shelving units unless the antenna can be positioned outside of
      the recessed area or enclosure.
  •   Locate the wireless Metasys products that are within a wireless network on the
      same floor or building level as the associated wireless products in the same
      wireless network. For example, locate ZFR1810 Coordinators, ZFR1811
      routers, and WRZ sensors on the same floor.

Guidelines for Locating Thermostats and Wireless Sensors
  For best temperature sensing and control, follow the same best practices used to
  locate a hard-wired temperature control, sensor, or thermostat when locating
  wireless sensors:
  •   Avoid enclosed or recessed locations and locations behind curtains, doors, or
      other obstructions to the controlled space.
  •   Avoid locations near entry foyers, doors, windows, supply air ducts, and pipes.
  •   Avoid locations that are exposed to drafts, direct sunlight, and other sources of
      heat or cooling.
  •   Avoid locations where the wireless products could be exposed to excessive
      vibration.
  •   Locate the wireless products on an interior wall where it is easily accessible, at
      least 1.4 m (54 in.) above the floor, in an area where the temperature is
      representative of the entire zone.

                                      ZFR1800 Series Wireless Field Bus System Technical Bulletin   15
Guidelines for Locating ZFR1800 Series System Components
     Use information in this section to determine the optimum location for the
     ZFR1810 Coordinator, ZFR1811 Routers, and WRZ Sensors in your ZFR1800
     Series system applications and to estimate the number of additional repeaters
     required.
     •     ZFR1811 Router locations are determined by the locations of the equipment
           that are being controlled, the locations of the associated field controllers and
           WRZ sensors, the physical characteristics of the applications space, and the
           obstructions in the application space.
     •     Every WRZ Sensor should be within 15 m (50 ft) (recommended) of at least
           two ZFR1811 Routers. (WRZ Sensors communicate only with routers.)
     •     Every ZFR1811 Router should be within 15 m (50 ft) (recommended) of at
           least two other ZFR1811 Routers.
     •     The ZFR1810 Coordinator should be within 15 m (50 ft) (recommended) of at
           least two ZFR1811 Routers.
     •     The ZFR1810 Coordinator should be at the center of the mesh network.
     •     The maximum distance between the ZFR1810 Coordinator and the farthest
           ZFR1811 Router should be less than 76.2 m (250 ft).

         IMPORTANT: If any WRZ Sensor, ZFR1811 Router, or ZFR1810
         Coordinator is not within 15 m (50 ft) (recommended) of at least two other
         ZFR1811 Routers, then use ZFR1811 Routers and ZFRRPT Repeater
         accessories to function as repeaters to provide multiple wireless data pathways.

Wireless Signal Transmission Range
     The effective transmission range/distance for indoor applications varies because of
     wireless signal absorption and reflection due to metal obstructions, walls (or
     floors), and furniture found in typical building interiors.
     Transmission ranges between ZFR1800 Series products can be less than the
     maximum distances shown in Table 3.
     Table 2: Indoor Line-of-Sight Transmission Ranges
         Range Type                                 Transmission Distance
                                  ZFR1810 Coordinator,        WRZ Series Sensor
                                  ZFR1811 Router/Repeater
         Recommended              15.2 m (50 ft)               15.2 m (50 ft)
         Maximum, Line of Sight   76.2 m (250 ft)              30 m (100 ft)

16        ZFR1800 Series Wireless Field Bus System Technical Bulletin
Selecting a PAN OFFSET for a Wireless Network
  When selecting a PAN OFFSET for a wireless network, keep these points in mind:
  •     All devices within one wireless mesh network must be set to the same PAN
        OFFSET.
  •     Select PAN OFFSETs that are unique for the site.
  •     Select PAN OFFSETs that result in unique MS/TP addresses for each ZFR1810
        Coordinator on a trunk.

      IMPORTANT: To avoid interference, assign a unique PAN OFFSET to each
      wireless network in a building. Using a unique PAN OFFSET is particularly
      important if you have PANs on adjacent floors of a building. Do not use the
      same PAN OFFSET on multiple wireless networks in a building, even if the
      PANs do not overlap.

                                     ZFR1800 Series Wireless Field Bus System Technical Bulletin   17
Detailed Procedures
Designing and Planning the ZFR1800 Series Wireless Field Bus
System
     To ensure that the system is well-designed with good line-of-sight communication
     paths and distances, see Location and Estimating Guidelines for planning
     guidelines and restrictions before designing the system.

         IMPORTANT: For special precautions regarding installing of a ZFR1800
         Series system in a hallway, see Appendix C: Restricted Hallway Scenario.

     In designing and planning the system, pay special attention to these points:
     •     Every WRZ Sensor should be within 15 m (50 ft) (recommended) of at least
           two ZFR1811 Routers.
     •     Every ZFR1811 Router should be within 15 m (50 ft) (recommended) of at
           least two other ZFR1811 Routers.
     •     The ZFR1810 Coordinator should be within 15 m (50 ft) (recommended) of at
           least two ZFR1811 Routers.
     •     If any WRZ Sensor, ZFR1811 Router, or ZFR1810 Coordinator is not within
           15 m (50 ft) (recommended) of at least two other ZFR1811 Routers, then use
           ZFR1811 Routers and ZFRRPT Repeater accessories to function as repeaters
           to serve this purpose of providing multiple wireless data pathways.
           Note: WRZ sensors do not act as repeaters in the ZFR1800 Series Wireless
                 Field Bus System.
     •     The maximum distance between the ZFR1810 Coordinator and the farthest
           ZFR1811 Router/Repeater should be less than 76.2 m (250 ft).
     •     Transmissions may use up to ten hops to transmit the signal to the coordinator;
           transmissions that require more than ten hops can not reach the coordinator due
           to network restrictions. A hop is any time a signal (information packet) moves
           from one wireless device in the network to another wireless device in the
           network.

18       ZFR1800 Series Wireless Field Bus System Technical Bulletin
•     When a wireless mesh network forms, it uses up to five address depths in
      assigning addresses for network communication. Refer to Figure 3. For more
      information, see Appendix C: Restricted Hallway Scenario.

                                    Figure 3: Address Depths

Note: Sensor devices cannot communicate directly with routers at depth 5. They
      must be able to join the mesh at depth 4 or lower. For example, suppose a
      WRZ sensor is physically located in the same room as its VMA with
      Address K at depth 5. Since Address K cannot support any sensors directly,
      the sensor must be within range of Device J at depth 4 and send its data to
      Device J, which then forwards it to Address K.
Note: When a router joins the mesh, it does so based on the availability and signal
      quality of other devices around it at that point in time. For example,
      although Device L is physically located in the proximity of Device H, it
      may get its address from Device J when it joins, making it a depth 5 device
      and effectively limiting the growth of the mesh from that point.
Table 3 shows recommended and maximum indoor transmission ranges between
ZFR1800 Series products.
Table 3: Indoor Transmission Ranges
    Range Type                                 Transmission Distance
                             ZFR1810 Coordinator,         WRZ Series Sensor
                             ZFR1811 Router/Repeater
    Recommended              15.2 m (50 ft)               15.2 m (50 ft)
    Maximum, Line of Sight   76.2 m (250 ft)              30 m (100 ft)

Indoor line-of-sight transmission ranges between products can be less than shown
in Table 3. The effective transmission distances and signal quality can vary per
application because of wireless signal absorption and reflection due to metal
obstructions, walls, ceilings, floors, and furniture found in typical building
interiors.
Note: Use the optional, battery-operated WRZ-SST-120 Wireless Sensing System
      Tool with any model WRZ Series Sensor as a site survey tool to determine
      the wireless signal strength between potential locations of ZFR1800 system
      devices to survey your application and adjust ZFR1800 device locations
      before permanently installing the devices. Refer to the WRZ-SST-120
      Wireless Sensing System Tool Installation Instructions (Part No. 24-10563-
      12) for more information on the tool.

                                       ZFR1800 Series Wireless Field Bus System Technical Bulletin   19
     To locate the products on a copy of the job site building and HVAC plans:
     1. Inspect the building plans floor by floor (section by section on each floor if
        necessary), and locate your field controller and the intended locations of all
        WRZ sensors. See Figure 4.

                  WRZ
                 Sensor

                                        ZFR1810
                                       Coordinator                     Elevator
                                                                        Shaft

     ZFR1811
      Router

                                                 Building
                                                 Column

           Field
         Controller

                                                                                         Fig:ZFRflroln

               Figure 4: Building Floor Plan with ZFR1800 Series System

     2. Locate the ZFR1811 Routers near their respective field controllers.
     3. Highlight all of the obstructions on the building floor plans; for example,
        elevator shafts, metal equipment, equipment rooms, and duct work. See
        Figure 4.
     4. Locate the ZFR1810 Coordinator near the center of the space. See Figure 4.
        You must locate the ZFR1810 Coordinator on the same floor or building level
        as the associated ZFR1811 Routers. The ZFR1810 Coordinator’s antenna
        should be in direct, unobstructed line-of-sight with a minimum of two
        ZFR1811 Routers.

20     ZFR1800 Series Wireless Field Bus System Technical Bulletin
5. On your floor plans, draw a 15 m (50 ft) diameter (7.5 m [25 ft] radius) circle
   around each ZFR1800 Coordinator (purple circle), ZFR1811 Router (orange
   circle), and WRZ Sensor (green circle), to help determine wireless signal
   range. See Figure 5.

                   WRZ
                  Sensor

                                                               Elevator
                                                                Shaft
                                    ZFR1810
                                   Coordinator

       ZFR1811
        Router

                                            Building
           Field                            Column
         Controller

                                                                                 Fig:ZFRflrpln2

  Figure 5: Building Floor Plan with ZFR1800 System and with Circles
                  Representing Wireless Signal Range

                                  ZFR1800 Series Wireless Field Bus System Technical Bulletin     21
     6. Add ZFR1811 Routers and ZFRRPT Repeater accessories to serve as repeaters
        in order to fill in gaps and provide multiple wireless transmission paths
        between products. See Figure 6.
        Note: On your floor plan, if you have 15-m (50-ft) diameter (7.5-m
              [25-ft] radius) circles that do not overlap with each other, add
              ZFR1811 Routers (yellow circle) to serve as repeaters to fill in the gaps
              so that every 15-m (50-ft) diameter (7.5-m [25-ft] radius) circle
              overlaps with at least two other 15-m (50-ft) diameter (7.5-m [25-ft]
              radius) circles.
        Note: Typical job sites include a number of major and minor obstructions in
              the final occupied space. The router quantity and locations are directly
              affected by the number and location of obstructions.

              Figure 6: Building Floor Plan with ZFR1800 System Including Repeaters

22     ZFR1800 Series Wireless Field Bus System Technical Bulletin
Installing the ZFR1800 Series Wireless Field Bus System
  Ensure that the physical installation of the ZFR1810 Coordinator and all the
  ZFR1811 Routers/Repeaters have good line-of-sight communication paths, good
  wired connections, and correct DIP switch settings per the guidelines in the
  following documents:
  •   ZFR1810 Wireless Field Bus Coordinator Installation Instructions
      (Part No. 24-10325-2)
  •   ZFR1811 Wireless Field Bus Router Installation Instructions
      (Part No. 24-10325-10)
  Pay special attention to these points:
  •   Mount all ZFR1811 Routers/Repeaters and the antenna of the ZFR1810
      Coordinator in the same horizontal plane where possible, preferably just above
      the ceiling panels. See Figure 7.

                          Ductwork

                         Drop Ceiling Grid

                         Ductwork

                          Drop Ceiling Grid

                          Ductwork

                                                                      FIG:ZFR1811_horiz_pln
                              Drop Ceiling Grid

 Figure 7: Mount ZFR1811 Routers/Repeaters in the Same Horizontal Plane
              Below Pipes, Duct Work, or Metal Obstructions

                                         ZFR1800 Series Wireless Field Bus System Technical Bulletin   23
     •    For best signal transmission, vertically orient the ZFR1811 Router/Repeater or
          the ZFR1810 Coordinator’s antenna with at least 50 mm (2 in.) exposed below
          (and clear of) any pipes, duct work, or other metal obstructions.
          Do not mount a ZFR1811 Router/Repeater or the ZFR1810 Coordinator’s
          antenna in a horizontal orientation.
          When mounting the ZFR1811 Router/Repeater or the ZFR1810 Coordinator’s
          antenna to an enclosure, mount it to the top, bottom, or side of the enclosure.
          See Figure 8.

                                                 50 mm
                                                 (2 in.)
                                                minimum
                                50 mm
                                (2 in.)
                               minimum

                                                                   FIG:ZFR1811_mnt_nomnt

                 Figure 8: Proper and Improper Mounting Orientations

     •    Do not mount the ZFR1810 Coordinator’s antenna or the ZFR1811 Router/
          Repeater in recessed areas, metal enclosures, or shelving units.
     •    Locate the ZFR1810 Coordinator’s antenna and the ZFR1811 Router/Repeater
          in line-of-sight with as many ZFR1811 Routers/Repeaters and WRZ Sensors as
          possible. Ensure that the line-of-sight is clear of metal studs or ductwork.
     •    Locate the ZFR1810 Coordinator on the same floor as the associated ZFR1811
          Routers/Repeaters and WRZ Sensors.

24       ZFR1800 Series Wireless Field Bus System Technical Bulletin
•   Connect the ZFR1811 Router to the correct jack on the field controller. Refer
    to the ZFR1811 Wireless Field Bus Router Installation Instructions
    (Part No. 24-10325-10).
•   Select PAN Addresses that are unique within the site.
•   Select PAN Addresses that result in unique MS/TP addresses for each
    ZFR1810 Coordinator on a trunk. We recommend that you set the PAN
    addresses of multiple ZFR1810 coordinators on the same trunk sequentially to
    guarantee that each ZFR1810 has a unique MSTP Address on the bus.Refer to
    the ZFR1810 Wireless Field Bus Coordinator Installation Instructions (Part
    No. 24-10325-2).
Note: Once the PAN has been selected and other devices start to join the network,
      do not change the PAN switches to another value and then back again.
      Changing the PAN switches causes that device to clear its network
      information, resulting in abandoned children. This can lead to duplicate
      network (short ) addresses and controller online/offline toggling.

                                  ZFR1800 Series Wireless Field Bus System Technical Bulletin   25
     .

                              Figure 9: Sample DIP Switch Settings

26       ZFR1800 Series Wireless Field Bus System Technical Bulletin
Installing the ZFR1810 Coordinator
   To install the ZFR1810 Coordinator:
   1. Select mounting locations for the ZFR1810 Coordinator and its external
      antenna. See Location and Estimating Guidelines and Designing and Planning
      the ZFR1800 Series Wireless Field Bus System.
   2. Mount the ZFR1810 Coordinator and its external antenna. Refer to the
      ZFR1810 Wireless Field Bus Coordinator Installation Instructions
      (Part No. 24-10325-2).
      Note: The connection from the antenna cable to the ZFR1810 is intended to
            be made only once. Avoid any repeat removals and reinsertions that
            may affect wireless connection integrity and unit performance.
      Note: Remove the ZFR1810 Coordinator from its mounting base before
            connecting the antenna cable to the ZFR1810 Coordinator.
   3. Set the ZFR1810 Coordinator’s End-of-Line (EOL) switch based on MS/TP
      network installation guidelines. Refer to the ZFR1810 Wireless Field Bus
      Coordinator Installation Instructions (Part No. 24-10325-2).
   4. Set the ZFR1810 Coordinator’s PAN OFFSET Switch per the job drawings
      (for example, Floor 1 = 1, Floor 2 = 2, and so forth). The MS/TP address of the
      ZFR1810 Coordinator is 120 plus the sum of the first three values of the
      PAN OFFSET DIP switch, giving an MS/TP address range of 120 to 127. Only
      the values associated with the first three switch positions (right to left) affect
      the MS/TP address. In Figure 9, for example, the PAN OFFSET is configured
      to 13 with values 1, 4, and 8 set to the ON position. The sum of these values is
      5, and the MS/TP address of the ZFR1810 Coordinator would then be 120 + 5,
      which equals 125.

    IMPORTANT: The PAN OFFSET switch setting must be the same for all the
    ZFR1800 Series and WRZ devices on the same wireless mesh network.

    IMPORTANT: To avoid MS/TP address conflicts, do not connect the
    ZFR1810 Coordinator to the field bus before setting the PAN OFFSET switches.

    IMPORTANT: To avoid interference, assign a unique PAN OFFSET to each
    wireless network in a building. Using a unique PAN OFFSET is particularly
    important if you have PANs on adjacent floors of a building. Do not use the
    same PAN OFFSET on multiple wireless networks in a building, even if the
    PANs do not overlap.

    IMPORTANT: For multiple ZFR1810 Coordinators on a field bus, use
    sequential PAN OFFSETs to ensure unique MSTP addresses.

                                      ZFR1800 Series Wireless Field Bus System Technical Bulletin   27
     5. Wire the MS/TP FC Bus between the ZFR1810 Coordinator and the NAE or
        NCE. Refer to the ZFR1810 Wireless Field Bus Coordinator Installation
        Instructions (Part No. 24-10325-2).
     6. Connect the power supply to the ZFR1810 Coordinator, but do not apply
        power.

Installing the ZFR1811 Router Used with a Field Controller
     The ZFR1811 Router connects to each FEC/IOM/VMA field controller as
     specified in Table 4. For additional information on the appropriate connection
     point, refer to the ZFR1811 Wireless Field Bus Router Installation Instructions
     (Part No. 24-10325-10) and the appropriate installation instructions of each
     controller.

      IMPORTANT: Switch 128 on the FC Bus address switch block enables the
      FEC/FAC/IOM/VMA field controller to operate in a wireless mode using the
      ZFR1800 Series Wireless Field Bus system. Set the field controller’s Switch
      128 to the ON position for wireless operation. Set the field controller’s Switch
      128 to the OFF position for hard-wired operation.

     To install the ZFR1811 Router used with a field controller:
     1. Select mounting locations for the ZFR1811 Router. Refer to the job plans and
        see Location and Estimating Guidelines and Designing and Planning the
        ZFR1800 Series Wireless Field Bus System.
     2. Set the ZFR1811 Router PAN OFFSET Switch to match the ZFR1810
        Coordinator PAN OFFSET according to the job plans (for example,
        Floor 1 = 1, Floor 2 = 2, and so forth).

      IMPORTANT: The PAN OFFSET switch setting must be the same for all the
      ZFR1800 Series and WRZ devices on the same wireless mesh network.

      IMPORTANT: Do not connect the ZFR1811 Router to the field controller
      before setting the PAN OFFSET switches.

      IMPORTANT: To avoid interference, assign a unique PAN Offset to each
      wireless network in a building. Using a unique PAN OFFSET is particularly
      important if you have PANs on adjacent floors of a building. Do not use the
      same PAN Offset on multiple wireless networks in a building, even if the
      PANs do not overlap.

     3. Mount the ZFR1811 Router. Refer to the ZFR1811 Wireless Field Bus Router
        Installation Instructions (Part No. 24-10325-10).
     4. At each FEC/FAC/IOM/VMA16 WEFC, set the MS/TP Address switch per the
        job plans. Set the MS/TP Address switch 128 to the ON position. This
        procedure enables the field controller’s wireless mode and allows it to work
        with a ZFR1811 Router.

28     ZFR1800 Series Wireless Field Bus System Technical Bulletin
     5. Connect the ZFR1811 Router to the field controller as shown in Table 4.
Table 4:    Connecting the ZFR1811 Router to a Field Controller
 Field               Plug the ZFR1811               Connection Points for             Use This
 Controller          Router Connector Cable         Bluetooth CVT                     Communications
 Model               into the following Jack        Commissioning Interface           Port between
                     on the Field Controller:       and Other SA Bus                  WEFC and Wired
                                                    Products1                         IOMs, WRS
                                                                                      Sensors, or VFDs
 FAC26, FAC36        FC Bus RJ-12 Jack              SA Bus RJ-12 Jack                 SA Bus Terminals
 FEC16               FC Bus RJ-12 Jack              SA Bus RJ-12 Jack                 SA Bus Terminals
 FEC26               FC Bus RJ-12 Jack              SA Bus RJ-12 Jack                 SA Bus Terminals
 IOM172,3            SA/FC Bus RJ-12 Jack           Not available in wireless mode.   N/A
                                                    Use CCT with ZFR Dongle.
 IOM272,3            SA/FC Bus RJ-12 Jack           Not available in wireless mode.   N/A
                                                    Use CCT with ZFR Dongle.
 IOM372,3            SA/FC Bus RJ-12 Jack           Not available in wireless mode.   N/A
                                                    Use CCT with ZFR Dongle.
 IOM472,3            SA/FC Bus RJ-12 Jack           Not available in wireless mode.   N/A
                                                    Use CCT with ZFR Dongle.
 VMA1610/16204       SA Bus RJ-12 Jack              Use ZFRCBL Cable.                 FC Bus Terminals
 VMA1615/1630        FC Bus RJ-12 Jack              SA Bus RJ-12 Jack                 SA Bus Terminals

1.   SA Bus products include the DIS1710 Local Controller Display, the BTCVT Wireless Commissioning
     Converter, and the NS Series (RJ-12 connection) Network Sensors, and Balancing Sensors.
2.   IOMs cannot be used in wireless mode to extend the IO of a field controller. You must
     always hardwire IOMs to their host field controller.
3.   Do not connect any device to the SA Bus/FC Bus terminal block when using the IOM with
     a ZFR1811.
4.   On the VMA1610/1620 models, when the 128 bit switch on the address DIP switch is turned on (to enable
     wireless operation), the FC and SA Bus are swapped internally. All connections that were SA Bus (RJ-12
     and terminal blocks) are now FC Bus connections. The terminal block connections marked for the FC Bus
     are now connected internally to the SA Bus.

     Using the ZFRCBL Wire Harness
         The ZFRCBL Cable is the MS-ZFRCBL-0 wire harness (Figure 10). The wire
         harness is a sealed, pre-wired unit that is plugged into the SA Bus and FC Bus
         terminal blocks as shown in Figure 10.

                                             ZFR1800 Series Wireless Field Bus System Technical Bulletin      29
                                                           RS-485 (RJ-12) Jack

                            FIG:ZFRCBL

                                                 SA BUS
                                              Terminal Block          FC BUS
                                                  Plug             Terminal Block
                                                                       Plug
                                                       SA
                    +
                            -                  COM     PWR                        -     COM
                                                                                                    SH
                                                                          +                         LD

                                                           SA
                                                     COM
                                                                                                     SHLD
                        +
                                                                                              COM
                                          -
                                                           PWR                +     -

                                         SA BUS                                               FC BUS
                                         Terminal                                             Terminal
                                          Block                                                Block

                  Figure 10: Installing a ZFRCBL Wire Harness

                                                       Sensor, SA Bus, or FC Bus Port
                                                            (RJ-12 Modular Jack)

                                              Power (15 VDC)
                                                                    6
                     Bus and Power Common
                                                                    5

                                                                                                         FIG:RJ_pinout
                                              Power (15 VDC)        4
                     Bus and Power Common                           3
                        

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