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Технічний документ JCI — VSD Series II

Вид документаТехнічний документ
ВиробникJCI
Код документаVSD-Series-II-2
Сторінок146
Мова документаанглійська
Розмір файлу5.0 МБ

Текст документа

VSD Series II

Application Manual
Effective April 2013
New Information
                                                                                                                                VSD Series II

Important Notice–Please Read
The product discussed in this literature is subject to terms and conditions outlined in Johnson
Controls Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Johnson Controls Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM
COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE
INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no
event will Johnson Controls Inc. or Eaton Electrical Inc. be responsible to the purchaser or
user in contract, in tort (including negligence), strict liability or otherwise for any special,
indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power,
additional expenses in the use of existing power facilities, or claims against the purchaser or
user by its customers resulting from the use of the information, recommendations and
descriptions contained herein.
The information contained in this manual is subject to change without notice.
Cover Photo: Johnson Controls® VSD Series II Drives

Warranty and Liability Information
In accordance with details on next page, Johnson Controls Inc. warrants the product delivered
in the Johnson Controls shipping package to be free from defects in material and
workmanship, under normal use and service. Products that fail during this period will be
repaired or replaced at Johnson Controls discretion, with the same or a functionally equivalent
product, provided the original purchaser (A) returns the failed product, and (B) provides proof
of original date of purchase. The original purchaser of the product must obtain a Johnson
Controls Return Material Authorization (RMA) number prior to returning any defective
product. (When purchased through an Authorized Distributor, the Distributor should supply an
RMA number to their customer.)
The maximum liability of this warranty is limited to the purchase price of the product. In no
event, regardless of cause, shall Johnson Controls Inc. or Eaton Electrical Inc. be liable (a) for
penalties or penalty clauses of any description, or (b) for certification not otherwise
specifically provided herein and/or indemnification of purchaser or others for costs, damages
or expenses, each arising out of or related to the product or services of any order or (c) for any
damages resulting from loss of profits, use of products or for any incidental indirect or
consequential damages, even if advised of the possibility of such damages.

                                                             VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com               i
VSD Series II

Standard Warranty
Subject to the limitations and conditions stated herein, that all new Series II VSD products
shall be free from defects in material and workmanship and shall deliver their rated output as
indicated on the nameplates for a period of thirty (30) months from date of shipment.
This warranty shall provide coverage for replacement parts only and does not cover failure or
damage due to storage, installation, operation or maintenance not in conformance with
Johnson Controls recommendations and industry standard practice or due to accident,
misuse, abuse or negligence. In addition, this warranty does not cover reimbursement for
labor, including any removal/installation expenses which may be incurred in connection with
repair or replacement, unless otherwise agreed upon by Johnson Controls.

Warranty with Certified Start-Up
Provided the equipment is commissioned by an authorized EATON® service
provider (including individuals certified through Johnson Controls VSD Start-up/
Commissioning Certification Training), JOHNSON CONTROLS warrants that all new Series II
VSD products shall be free from defects in material and workmanship and shall deliver their
rated output as indicated on the nameplates for a period of thirty-nine (39) months from date
of shipment.
This warranty shall provide coverage for replacement parts and on-site labor, including any
removal/installation expenses associated with the warranty claim.

Return Authorization/General Returns
Product Description                                                                      Credit
Open, Type 1, Type 12 Drives                                                             100%
Intellipass® and Intellidisconnect Type 1, Type 12 and Type 3R Enclosed Branded Drives   85%
Custom Engineered Drives and Obsolete Products                                           0%

1.   JOHNSON CONTROLS agrees to accept VSD Open products for return and without
     penalty or restocking charge. JOHNSON CONTROLS will issue a 100% credit—provided
     the product is in its original unopened package and is returned within 120 days of receipt
     of product by JOHNSON CONTROLS.
2.   JOHNSON CONTROLS agrees to accept VSD Intellipass and Intellidisconnect Drives
     with a 15% restocking fee provided the product is in its original unopened package and is
     returned within 120 days of receipt of product by JOHNSON CONTROLS.
3.   JOHNSON CONTROLS shall promptly refund or credit said customer for any and all
     payments made by the buyer for such product(s). The buyer will be responsible for all
     freight charges associated with products authorized for return to JOHNSON CONTROLS.

ii                   VSD Series II   LIT12011771—April 2013    www.johnsoncontrols.com
                                                                                                                              VSD Series II

Support Services
The goal of Johnson Controls is to ensure your greatest possible satisfaction with the
operation of our products. We are dedicated to providing fast, friendly, and accurate
assistance. Whether it’s by phone, fax, or e-mail, you can access support information
listed below.
You should contact your local Johnson Controls Sales Representative for product pricing,
availability, ordering, expediting, and repairs.

Web Site
Use the Johnson Controls Web site to find product information.

Web Site Address
www.johnsoncontrols.com –> HVAC Controls –> Variable Speed Drives

Johnson Controls Product Sales Operation
Call the Johnson Controls PSO Team if you need assistance with placing an order, stock
availability or proof of shipment, expediting an existing order, emergency shipments, product
price information and returns (including warranty returns).
Voice: 1-800-ASK-JNSN [275-5676] (US); 1-800-321-4023 (CA)
FAX: 1-800-356-1191 (US); 1-800-321-4024 (CA)
Support Hours of Operation: Monday–Friday, 6:30 a.m.–5:30 p.m. CST
                            (No evening or weekend Customer Service hours).
If you are in the U.S. or Canada, you can take advantage of our toll-free line for technical
assistance. Technical support engineers are available for calls during regular business hours.
Johnson Controls Field Support Center
1-888-281-3792 Monday–Friday, 7:30 a.m.–5:30 p.m. CST
email: CGFieldSupportCenter@jci.com

For emergency assistance, contact: Eaton Technical Resource Center
Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–5:00 p.m. EST)
FAX: 828-651-0549
e-mail: TRC@Eaton.com

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VSD Series II

Table of Contents
SAFETY
      Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             xi
      Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            xi
      Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             xi
      Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              xi

VSD SERIES II OVERVIEW
      How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               1
      Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             1
      Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               3
      Power Ratings and Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      4

HVAC APPLICATION
      Specific Functions of Johnson Controls VSD Series II Application . . . . . . . . . .                                     6
      Example of Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   7

KEYPAD OF THE DRIVE
      Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         9
      Using the Graphical Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               9
      Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   14

VSD SERIES II—STARTUP
      Startup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      15
      PID Mini-Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       16
      Multi-Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      16

MENU STRUCTURE
      Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        17

PARAMETER FUNCTIONS
      Parameter Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           18

PARAMETERS
      Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        21
      Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     22
      Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    24
      Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        32
      Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     33
      Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     37
      Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     39
      PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      41

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                                                                                                                                                         VSD Series II

Table of Contents, continued
I/O AND HARDWARE
    Basic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    56
    Power Unit Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            57
    Common Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              58
    Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       58

USER SETTINGS
    User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        59

PARAMETER DESCRIPTIONS
    Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               60

DIAGNOSTICS
    Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        72
    Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       76
    Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       76

COMMUNICATIONS
    BACnet Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            77
    Modbus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            93
    N2 Open System Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 115
    Sensor/Actuator Bus System Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       127

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VSD Series II

List of Figures
Rating Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       2
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     2
Carton Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        2
Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             7
US Keypad Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             8
EMEA Keypad Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 8
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         9
Editing Values on Graphical Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   10
Accessing Control Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             11
Parameter Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         12
Help Text Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          13
Adding Item To Favorites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             13
Multi-Monitoring Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            14
Principal Example Diagram of BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      77
AC Drive Components (BACnet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     78
BACnet Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              78
RS-485 Cable Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         78
RS-485 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     78
VSD Series II AC Drive Terminals (BACnet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        79
RS-485 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          79
RS-485 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   80
BACnet MS/TP Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     80
Fault Tracing Diagram for BACnet MS/TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                         91
Fault Tracing Diagram for BACnet IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    92
Basic Structure of Modbus Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    93
Principal Example Diagram of Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        93
AC Drive Components (Modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     95
Modbus Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              95
RS-485 Cable Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         95
RS-485 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     95
VSD Series II AC Drive Terminals (Modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                          96
RS-485 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          96
RS-485 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   97
Modbus RTU Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   97
ID Map Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       107
Fault Tracing Diagram for Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      112
Fault Tracing Diagram for Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      113
AC Drive Components (N2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                115
N2 Cable Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      116
N2 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  116
VSD Series II AC Drive Terminals (N2 Protocol) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        116
N2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     117
N2 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              117
N2 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          118
Principal Example Diagram of Metasys N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                         120
Fault Tracing Diagram for N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              125
AC Drive Components (SA Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    127

vi                       VSD Series II     LIT12011771—April 2013          www.johnsoncontrols.com
                                                                                                                                                                 VSD Series II

List of Tables
VSD Series II Open Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 3
NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                               4
NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                               5
VSD Series II Variable Speed Drive Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                5
Keypad Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           17
Basic Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 18
Timer Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   19
Multi-Monitor Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                19
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         21
Analog Input 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         22
Analog Input 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         22
Analog Input 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         22
Analog Input 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         23
Analog Input 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         23
Analog Input 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         23
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         23
Digital Input 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        24
Digital Input 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        24
Digital Input 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        25
Digital Input 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        26
Digital Input 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        27
Digital Input 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        28
Digital Input Ext 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          29
Digital Input Ext 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          30
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         31
Analog Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            32
Digital Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         33
Digital Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         34
Digital Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         35
Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        36
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         37
Skip Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           38
Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          38
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   39
Automatic Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            40
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         41
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      42
Feedbacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        44
Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          45
Process Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              46
Pressure Loss Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     46
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         47
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      48
Feedbacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        49
Process Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              50
Fixed Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            50
Fire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        51
Multi-Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         51
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      51

                                                                                         VSD Series II       LIT12011771—April 2013    www.johnsoncontrols.com              vii
VSD Series II

List of Tables, continued
Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     52
Motor 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    52
Drive Control 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        52
Interval 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   53
Interval 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   53
Interval 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Interval 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Interval 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55
Timer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    55
Timer 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    55
Timer 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    55
Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           56
Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          57
Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        57
Sine Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    57
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     57
RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     58
Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         58
BACnet IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      58
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       58
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      59
P2.1… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    60
P2.2… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    60
P2.3… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    62
P2.4… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    62
P2.5… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    63
P2.6… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    63
P2.7… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    64
P2.8… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    64
P2.9… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    66
P2.10… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     69
P2.11… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     69
P2.12… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     69
P2.13… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     70
P2.14… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     70
P2.15… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     70
P2.16… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     71
Active Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      72
Reset Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     72
Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      72
Fault Codes and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 72
Total Counters (Counters cannot be cleared) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                          76
Trip Counters (Counters can be reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      76
Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             76
BACnet MS/TP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                77
BACnet IP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           77
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       82
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          82
Ethernet Common Settings (M4.8.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        83
BACnet IP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           83
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          83

viii                     VSD Series II      LIT12011771—April 2013          www.johnsoncontrols.com
                                                                                                                                                               VSD Series II

List of Tables, continued
BACnet MS/TP—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           84
BACnet MS/TP—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    84
BACnet IP—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      85
BACnet IP—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 85
Object Types and Properties Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        86
Binary Value Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          87
Analog Value Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            88
Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          89
Status Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         89
Typical Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             90
Modbus RTU Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              94
Modbus TCP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              94
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       99
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          99
Common Settings for Modbus TCP (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             100
Modbus TCP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             100
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         100
Parity Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   101
FB Protocol Statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          101
Modbus RTU—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        101
Modbus RTU—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   101
FB Protocol Statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          102
Modbus TCP—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        102
Modbus TCP—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   102
Supported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           103
Defined Coil Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            104
Defined Input Discrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            104
Defined Input Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 104
Parameter IDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       104
Fieldbus Process Data IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              105
Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         105
Fieldbus Process Data OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 106
Status Word Bits B1–B28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               106
Status Word Bits B29-B31 (Descriptions of Bit Connections) . . . . . . . . . . . . . . . . . . . .                                  106
Parameter Values in 16-bit IDMap Read/Write Registers . . . . . . . . . . . . . . . . . . . . . . .                                 107
Parameter Values in 32-Bit IDMap Read/Write Registers . . . . . . . . . . . . . . . . . . . . . . .                                 107
Operation Day Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             107
Resettable Operation Day Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    107
Energy Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        107
Resettable Energy Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               107
Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   108
Typical Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            111
Process Data OUT Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                114
N2 Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     115
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      119
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         119
FB Protocol Statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          120
N2—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                120
N2—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           120

                                                                                       VSD Series II      LIT12011771—April 2013     www.johnsoncontrols.com              ix
VSD Series II

List of Tables, continued
Analog Inputs (AI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   122
Binary Inputs (BI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   122
Analog Outputs (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      123
Binary Outputs (BO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      123
Integral Integers (ADI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    123
Typical Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       124
Process Data OUT Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           126
SA Bus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    127

x                       VSD Series II     LIT12011771—April 2013        www.johnsoncontrols.com
                                                                                                                            VSD Series II

Safety
Definitions and Symbols                                          Warnings and Cautions
                                                                 This manual contains clearly marked cautions and warnings
                         WARNING                                 which are intended for your personal safety and to avoid any
                                                                 unintentional damage to the product or connected
This symbol indicates high voltage. It calls your attention      appliances.
to items or operations that could be dangerous to you
and other persons operating this equipment. Read the             Please read the information included in cautions and
message and follow the instructions carefully.                   warnings carefully.

                                                                                                  WARNING
This symbol is the “Safety Alert Symbol.” It occurs with         The relay outputs and other I/O-terminals may have a
either of two signal words: CAUTION or WARNING, as               dangerous control voltage present even when VSD
described below.                                                 Series II is disconnected from mains.

                         WARNING                                                                  WARNING
Indicates a potentially hazardous situation which, if not        Be sure not to plug the Ethernet/BACnet IP cable to the
avoided, can result in serious injury or death.                  terminal under the keypad! This might harm your
                                                                 personal computer.
                          CAUTION
                                                                                                  WARNING
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious      Be sure not to plug the Modbus TCP cable to the terminal
damage to the product. The situation described in the            under the keypad! This might harm your personal
CAUTION may, if not avoided, lead to serious results.            computer.
Important safety measures are described in CAUTION (as
well as WARNING).                                                                                 CAUTION
                                                                 Remove external Control signal before resetting the fault to
Hazardous High Voltage                                           prevent unintentional restart of the drive.
                         WARNING                                 Important Safety Information
Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing             Hazardous High Voltage
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above                                               WARNING
line potential. Extreme care should be taken to protect
against shock.                                                   The components of the power unit of VSD Series II are
                                                                 live when the AC drive is connected to mains potential.
Stand on an insulating pad and make it a habit to use only       Coming into contact with this voltage is extremely
one hand when checking components. Always work with              dangerous and may cause death or severe injury.
another person in case an emergency occurs. Disconnect
power before checking controllers or performing                                                   WARNING
maintenance. Be sure equipment is properly grounded. Wear
safety glasses whenever working on electronic controllers or     The motor terminals U, V, W and the brake resistor
rotating machinery.                                              terminals are live when VSD Series II is connected to
                                                                 mains, even if the motor is not running.

                                                         VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com              xi
VSD Series II

                                                                            Important Warnings
                           WARNING
After disconnecting the AC drive from the mains, wait                                               WARNING
until the indicators on the keypad go out (if no keypad is                  VSD Series II AC drive is meant for fixed installations
attached see the indicators on the cover). Wait 5 more                      only.
minutes before doing any work on the connections of
VSD Series II. Do not open the cover before this time has
expired. After expiration of this time, use a measuring                                             WARNING
equipment to absolutely ensure that no voltage is                           Do not perform any measurements when the AC drive is
present. Always ensure absence of voltage before                            connected to the mains.
starting any electrical work!
                                                                                                    WARNING
                           WARNING
                                                                            The ground leakage current of VSD Series II AC drives
The control I/O-terminals are isolated from the mains                       exceeds 3.5 mA AC. According to standard EN61800-5-1,
potential. However, the relay outputs and other I/O-                        a reinforced protective ground connection must be
terminals may have a dangerous control voltage present                      ensured. See chapter 1.3.
even when VSD Series II is disconnected from mains.
                                                                                                    WARNING
                           WARNING
                                                                            If the AC drive is used as a part of a machine, the
Before connecting the AC drive to mains make sure that                      machine manufacturer is responsible for providing the
the front and cable covers of VSD Series II are closed.                     machine with a supply disconnecting device (EN
                                                                            60204-1).
                           WARNING
During a ramp stop (see the Application Manual), the                                                WARNING
motor is still generating voltage to the drive. Therefore,                  Only spare parts delivered by JCI can be used.
do not touch the components of the AC drive before the
motor has completely stopped. Wait until the indicators
on the keypad go out (if no keypad is attached see the                                              WARNING
indicators on the cover). Wait additional 5 minutes                         At power-up, power brake or fault reset the motor will
before starting any work on the drive.                                      start immediately if the start signal is active, unless the
                                                                            pulse control for Start/Stop logic has been selected.
                                                                            Furthermore, the I/O functionalistic (including start
                                                                            inputs) may change if parameters, applications or
                                                                            software are changed.Disconnect, therefore, the motor if
                                                                            an unexpected start can cause danger.

                                                                                                    WARNING
                                                                            The motor starts automatically after automatic fault
                                                                            reset if the auto restart function is activated. See the
                                                                            Application Manual for more detailed information.

                                                                                                    WARNING
                                                                            Prior to measurements on the motor or the motor cable,
                                                                            disconnect the motor cable from the AC drive.

                                                                                                    WARNING
                                                                            Do not touch the components on the circuit boards.
                                                                            Static voltage discharge may damage the components.

                                                                                                    WARNING
                                                                            Check that the EMC level of the AC drive corresponds to
                                                                            the requirements of your supply network.

xii             VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com
                                                                                                                                VSD Series II

Additional Cautions

                           CAUTION
The VSD Series II AC drive must always be grounded with an
grounding conductor connected to the grounding terminal
marked with    .
The ground leakage current of VSD Series II exceeds 3.5 mA
AC. According to EN61800-5-1, one or more of the following
conditions for the associated protective circuit shall be
satisfied:
a)   The protective conductor shall have a cross-sectional
     area of at least 10 mm2 Cu or 16 mm2 Al, through its
     total run.
b)   Where the protective conductor has a cross-sectional
     area of less than 10 mm2 Cu or 16 mm2 Al, a second
     protective conductor of at least the same cross-sectional
     area shall be provided up to a point where the protective
     conductor has a cross-sectional area not less than
     10 mm2 Cu or 16 mm2 Al.
c)   Automatic disconnection of the supply in case of loss of
     continuity of the protective conductor.
The cross-sectional area of every protective grounding
conductor which does not form part of the supply cable or
cable enclosure shall, in any case, be not less than:
— 2.5 mm2 if mechanical protection is provided or
— 4 mm2 if mechanical protection is not provided. The
  ground fault protection inside the AC drive protects only
  the drive itself against ground faults in the motor or the
  motor cable. It is not intended for personal safety.
The ground fault protection inside the Ac drive protects only
the drive itself against ground faults in the motor or the
motor cable. It is not intended for personal safety.
Due to the high capacitive currents present in the AC drive,
fault current protective switches may not function properly.
Do not perform any voltage withstand tests on any part of
VSD Series II. There is a certain procedure according to
which the tests shall be performed. Ignoring this procedure
may result in damaged product.

                                                             VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com             xiii
VSD Series II

xiv             VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com
                                                                                                             VSD Series II Overview

VSD Series II Overview
This chapter describes the purpose and contents of this            Check to make sure that the package includes the Installation
manual, the receiving inspection recommendations and the           Manual (LIT-12011772), Quick Start Guide (LIT-12011771)
VSD Series II Open Drive catalog numbering system.                 and accessory packet. The accessory packet includes:
                                                                   ●   Rubber grommets
How to Use this Manual                                             ●   EMC grounding clamps for power cables

The purpose of this manual is to provide you with information      ●   Control cable grounding clamps
necessary to install, set and customize parameters, start up,      ●   EMC jumper locking clips
troubleshoot and maintain the VSD Series II variable speed
drive (VSD). To provide for safe installation and operation of     ●   M4 screw for EMC level change (FS7 only)
the equipment, read the safety guidelines at the beginning of
this manual and follow the procedures outlined in the
                                                                   ●   Additional grounding screw
following chapters before connecting power to the VSD              ●   Real time clock battery
Series II VSD. Keep this operating manual handy and
distribute to all users, technicians and maintenance               ●   UL conduit plate
personnel for reference.
                                                                   Inspect the unit to ensure it was not damaged during
                                                                   shipment.
Receiving and Inspection                                           Make sure that the part number indicated on the nameplate
                                                                   corresponds with the catalog number on your order.
The VSD Series II VSD has met a stringent series of factory
quality requirements before shipment. It is possible that          If shipping damage has occurred, please contact and file a
packaging or equipment damage may have occurred during             claim with the carrier involved immediately.
shipment. After receiving your VSD Series II VSD, please
                                                                   Note: Do not destroy the packing. The template printed on
check for the following:
                                                                         the protective cardboard can be used for marking the
                                                                         mounting points of the VSD Series II VSD on the wall
                                                                         or in a cabinet.

                                                           VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com       1
VSD Series II Overview

Rating Plates

Manuals

Carton Label

2               VSD Series II   LIT12011771—April 2013   www.johnsoncontrols.com
                                                                                                                                   VSD Series II Overview

Catalog Number Selection

VSD Series II Open Drives

                                                      VS 3D4 4 1 1 B - S 0000
                                                         310
                                     Base Product                                                                          Options (Ordered Separately)
                               VS = VSD Series                                                                    VS-XMX-K9-FS4-5 = Aux Contacts
                                                                       Voltage                                         Qty 2 (FS4-5 Bypass and Drive Output Contactors)
                                                                      1 = 208V                                    VS-XMX-K9-FS6-9 = Aux Contacts
                                                                      2 = 230V                                         Qty 2 (FS6-9 Bypass and Drive Output Contactors)
                                                                      4 = 480V                                          Extended I/O Options in Slot D and E
                                                                      5 = 575V 1                                                (Ordered Separately)
                                                                                                                  VS-XMX-B1 = 6 DI or DO, 1 ext +24 Vdc/EXT +24 Vdc
                                                                                                                       Programmable
                                                                                                                  VS-XMX-B2 = 1 RO (NC/NO), 1 RO (NO), 1 Thermistor
                        Open Style Amps/Rating                                                                    VS-XMX-B4 = 1 AI (mA isolated), 2 AO (mA isolated)
                                                                          Enclosure Rating                        VS-XMX-B5 = Card-3 Relay Dry Contact
  208–240 Volts 3PH                 380–480 Volts 3PH
                                                                      1 = Nema-UL Type 1 (IP21)                   VS-XMX-B9 = 1 RO (NO), 5 DI 42–240 Vac

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