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VG1000 Series Forged Brass Ball Valves Installation Guide

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*1412015Z*
                                                                                 14-1201-5 Rev. Z
VG1000 Series Forged Brass Ball Valves
Installation Guide
                                                                                         Part No. 14-1201-5, Rev. Z
                                                                                                  Issued January 2020

Applications
The VG1000 Series Ball Valves are designed to regulate the flow of hot or chilled water (and for some models, low
pressure steam) in response to the demand of a controller in HVAC systems.

 IMPORTANT: Use the VG1000 Series Valves as an operating control. Where failure or malfunction of the
 VG1000 Series Valve could lead to personal injury or property damage to the controlled equipment or other
 property, additional precautions must be designed into the system. Incorporate and maintain other devices, such
 as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or
 malfunction of the VG1000 Series Valve.

Installation
Install VG1000 Series Ball Valves with the actuator at or above the centerline of the horizontal piping, as shown in
Figure 1.

 IMPORTANT: In steam applications, install the valve with the stem horizontal to the piping. Failure to follow
 these guidelines may shorten the life of the actuator.

To minimize heat transfer in steam applications, wrap the valve and piping with insulation. Allow sufficient
clearance to remove the actuator (as illustrated in the dimension drawings, Figure 6 through Figure 11).
When mounting the actuator in the field (before installation), use an adjustable wrench to manually rotate the valve
stem several times. This rotation breaks the torque that may have built up during long-term storage.
For the valve to move in the proper direction, wire the input lines to the electric actuator correctly.
         Figure 1:    Mounting Positions for Chilled Water and Condensing Atmosphere Applications

                                                                                                           FIG:mntpos

                             VG1000 Series Forged Brass Ball Valves Installation Guide

                                                            1
    IMPORTANT: Take care to prevent foreign material such as weld slag, thread burrs, metal chips, and scale
    from entering the piping system. This debris can damage or severely impede the operation of the valve by
    embedding itself in the seats, scoring the valve, and ultimately resulting in seat leakage. If the debris becomes
    embedded in the seats, subsequent flushing and filtering of the piping system with the valve installed does not
    remedy the problem.

For more detailed installation information about the specific equipment used, refer to the appropriate document
from the following list:
•     VA9104-xGA-2S Series Electric Non-Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1336-15)
•     VA9104-xGA-3S Series Electric Non-Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1336-23)
•     M9102-AGA-2S and M9104-xGA-2S Series Electric Non-Spring Return Actuators Installation Instructions (Part
      No. 34-636-1220)
•     M9102-AGA-3S and M9104-xGA-3S Series Electric Non-Spring Return Actuators Installation Instructions (Part
      No. 34-636-1433)
•     VA9300 Series Electric Non-Spring Return Valve Actuators Installation Instructions
      (Part No. 34-636-2421)
•     VA9203-AGx-2Z Series On/Off and Floating Point Electric Spring Return Valve Actuators Installation
      Instructions (Part No. 14-1380-8)
•     VA9203-Bxx-2 Series On/Off Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1380-16)
•     VA9203-GGx-2Z Series Proportional Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1380-24)
•     VA9208-AGx-x Series On/Off and Floating Point Electric Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1379-5)
•     VA9208-Bxx-x Series On/Off Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1379-13)
•     VA9208-GGx-x Series Proportional Spring Return Valve Actuators Installation Instructions
      (Part No. 14-1379-21)
•     M9000-560 Ball Valve Linkage Kit and M9000-561 Thermal Barrier Installation Instructions
      (Part No. 34-636-2227)
•     M9000-342 Series Weather Shield Enclosures Installation Instructions (Part No. 34-636-2499)
•     M9000-551 Ball Valve Linkage Kit Installation Instructions (Part No. 34-636-1816)
Note: To avoid excessive wear or drive time on the motor for VA9104 and M9104 models, use a controller or
software that provides a time-out function to remove the signal at the end of rotation (stall). The IGx and GGx
models have an auto shutoff to avoid excessive wear or drive time on the motor.
On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet. On three-way
models, use Port A as the coil inlet and Port B as the bypass inlet.

                              VG1000 Series Forged Brass Ball Valves Installation Guide

                                                            2
VG1841 and VG1845 Series Three-Way Ball Valves have a different port configuration from VG1644 Series Three-
Way valves. See Figure 2, Figure 3, and Figure 4 for details.
                                  Figure 2: VG1841 or VG1845 Series Three-
                                  Way Ball Valve (Port A Connected to Port C)

                                         Port A                        Port C
                                          Coil                        Common

                                                                            FIG:VGAtoC
                                                    Port B Bypass

                                  Figure 3: VG1841 or VG1845 Series Three-
                                  Way Ball Valve (Port B Connected to Port C)

                                           Port A                       Port C
                                            Coil                       Common

                                                                                         FIG:vgBtoC
                                                      Port B Bypass

                                  Figure 4: Top View of VG1644 Series Three-
                                         Way Ball Valve (Actuator Fully
                                                     Common
                                                       Port

                                   Normally                            Normally
                                   Open Port                           Closed Port

                                                                                                      FIG:vg1644ccw

 IMPORTANT: Protect the actuator from dripping water, condensation, and other moisture. Water or moisture
 could result in an electrical short, which may damage or affect the operation of the actuator.

 IMPORTANT: Do not cover the actuator with thermal insulating material. High ambient temperatures may
 damage the actuator, and a hot water pipe, steam pipe, or other heat source may overheat it.

Contact your local Johnson Controls® representative for compatibility concerns before using VG1000 Series Ball
Valves to control the flow of fluids other than those outlined in the Technical Specifications table in this document.

                            VG1000 Series Forged Brass Ball Valves Installation Guide

                                                           3
Press Valve Installation
VG1000 press end connection valves are installed using RIDGID® press tools. Always refer to the operator’s
manual supplied with the RIDGID press tool that is used to make the valve end connections. The manual should
provide proper instructions for the safe operation of the tool, proper crimping procedures, and methods of
inspecting the finished connection. If you use a battery-operated press tool, ensure its proper operation by fully
charging the unit. To avoid damage to the integral O-ring, never use sealant or pipe dope with a press connection.
Always inspect the end connections of the valve before making the connection. The end connection should not be
deformed, and the internal, integral O-ring must be in place for a proper seal.
Sweat Valve Installation
When soft soldering sweat ball valves, be sure to use a low temperature solder with a melting point that does not
exceed 450°F (232°C). For lead-free RoHS compliance, a 96.5% tin/3.5% silver solder is recommended. Never
install the actuator on the valve until you have completed the soldering operation and the valve body has cooled.
Before soldering, minimize the risk of damage to the ball seals by positioning the ball so that Port A is fully open.
When soldering, always apply a wet rag around the valve’s neck and cover as much of the valve body with the rag
as possible. Direct the tip of the flame away from the valve and always heat the copper tubing directly, but never
the valve body. Solder Port A first, then the remaining ports. These steps provide maximum protection to the
internal valve components. See Figure 5 for details.
                                       Figure 5:    Sweat Valve Installation
                                            Use only low melting
                                            temperature soft solder.

                                                                       Place a wet rag around
                                                                       the neck of the valve.

                                                                                         FIG:sv_inst

                            VG1000 Series Forged Brass Ball Valves Installation Guide

                                                            4
See Figure 6 for dimension drawings of the Non-Spring Return VA9104 Series Actuated VG1241, VG1245,
VG1841, and VG1845 Series NPT End Connection Ball Valves. See Table 1 and Table 2 for specific model linkage
dimensions.
              Figure 6: VA9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
                              with NPT End Connections Dimensions, in. (mm)

                                          3-1/2 (89)
                                     Clearance Required

                   2-13/16                                        6-1/2
                     (71)                                        (153.5)

                                 A

                                                                                                               Port Marking
                                                                                                                Locations

                                                                                                                                            FIGVA9104X_dims
                                                                     D

Table 1: VA9104 or M9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
         Optional M9000-551 Linkage Dimensions, in. (mm)
 Valve Size,         A                   A                       B                 C             D              E                 F                           G
 in. (DN)1        (Without             (With
                  Thermal             Thermal
                   Barrier)           Barrier)
 1/2 (DN15)      3-7/8               5-11/32              21/32              1-7/32       5-7/64          2-33/64             11/32       1-1/4
                 (98)                (135)                (17)               (31)         (129)           (64)                (9)         (32)
 3/4 (DN20)      3-7/8               5-11/32              21/32              1-7/32       5-7/32          2-51/64             11/32       1-13/32
                 (98)                (135)                (17)               (31)         (133)           (71)                (9)         (36)
 1 (DN25)        3-11/16             5-27/64              3/4                1-19/64      5-9/16          3-13/32             11/32       1-11/16
                 (100)               (137)                (19)               (33)         (141)           (87)                (9)         (43)

1.   Port A must always be connected to the coil.

Table 2: VA9104 Actuated VG1275 and VG1875 Series Ball Valve with Sweat End Connections and
         VA9104 Actuated VG1295 and VG1895 Series Ball Valves with Press End Connections
         Dimensions, in. (mm)
 Valve Size,                 A                  B                        C               D                 E                  F                   G
 in. (DN)1
 1/2 (DN15)       3-7/8 (98)              21/32 (17)        1-7/32 (31)            5-45/64 (145)     3-25/32 (96)        11/32 (9)    2-13/16 (55)
 3/4 (DN20)       3-7/8 (98)              21/32 (17)        1-7/32 (31)            5-57/64 (150)     4-3/32 (104)        11/32 (9)    2-15/32 (62)
 1 (DN25)         3-15/16 (100)           3/4 (19)          1-19/64 (33)           6-1/8 (156)       4-21/32 (118)       11/32 (9)    2-27/32 (72)

1.   Port A must always be connected to the coil.

                                 VG1000 Series Forged Brass Ball Valves Installation Guide

                                                                               5
See Figure 7 for dimension drawings of the Spring Return VA9203 Series Actuated VG1241, VG1245, VG1841,
and VG1845 Series NPT End Connection Ball Valves. See Table 3 and Table 4 for specific model linkage
dimensions.

     Figure 7: Spring Return VA9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
                  with Optional M9000-561 Thermal Barrier Installed Dimensions, in. (mm)

                                                                      3-1/2 (89)
                                                                 Clearance Required
                     3-1/4                        2-7/8
                     (82)                         (73)

                                 A

                                                                                                         Port Marking
                                                                                                          Locations

                                                                                                                                    FIG:VA9203X_dimsthbr

                                                          D

Table 3: VA9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with NPT End
         Connections Dimensions, in. (mm)
 Valve Size,         A                  A                       B                 C              D                E             F                                   G
 in. (DN)1        (Without            (With
                  Thermal            Thermal
                   Barrier)          Barrier)
 1/2 (DN15)      4-1/4               6                21/32                 1-7/32          6-23/32        2-33/64        11/32                               1-1/4
                 (108)               (152)            (17)                  (31)            (171)          (64)           (9)                                 (32)
 3/4 (DN20)      4-1/4               6                21/32                 1-7/32          6-7/8          2-51/64        11/32                               1-13/32
                 (108)               (152)            (17)                  (31)            (175)          (71)           (9)                                 (36)
 1 (DN25)        4-9/32              6-1/16           3/4                   1-19/64         7-7/64         3-13/32        11/32                               1-45/64
                 (109)               (154)            (19)                  (33)            (181)          (87)           (9)                                 (43)

1.   Port A must always be connected to the coil.

Table 4: VA9203 Actuated VG1271, VG1275, VG1871, and VG1875 Series Sweat Ball Valve and VA9203
         Actuated VG1291, VG1295, VG1891, and VG1895 Series Press Ball Valve Dimensions, in. (mm)
 Valve Size,              A                   B                     C                   D                   E               F                                   G
 in. (DN)1
 1/2 (DN15)      4-5/8 (117)           21/32 (17)             1-7/32 (31)         7-13/64 (183)       3-25/32 (96)      11/32 (9)                          1-1/4 (32)
 3/4 (DN20)      4-5/8 (117)           21/32 (17)             1-7/32 (31)         7-3/4 (197)         4-3/32 (104)      11/32 (9)                          1-13/32 (36)
 1 (DN25)        4-11/16 (119)         3/4 (19)               1-19/64 (33)        8-3/16 (208)        4-41/64 (118)     11/32 (9)                          1-45/64 (43)

1.   Port A must always be connected to the coil.

                               VG1000 Series Forged Brass Ball Valves Installation Guide

                                                                              6
See Figure 8 for dimensions of the Non-Spring Return VA9300 Actuated VG1241, VG1245, VG1841, and VG1845
Series Ball Valve with Optional M9000-561 Thermal Barrier. See Table 5 for specific model linkage dimensions.
   Figure 8: Non-Spring Return VA9300 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball
                Valve with Optional M9000-561 Thermal Barrier Dimensions, in. (mm)

                        3-1/2 in. (89 mm)

                               A

         Optional                                 Optional
         Thermal                                  Thermal                                                          Port Marking
         Barrier                                  Barrier                                                          Locations

                                                                                                          B
   C

                    B

                                                                                                                                                 FIG:Thermal Barrier
                                                                 D

Table 5: VA9300 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional
         M9000-561 Thermal Barrier Dimensions, in. (mm)
Valve           A (With             A (Without               B            C              D               E              F              G
Size, in.       Thermal              Thermal
(DN)            Barrier)             Barrier)
1/2         5-3/4 (146)            4-3/8 (111)     21/32 (17)        1-7/32 (31)   6-13/32 (163)   2-33/64 (64)    11/32 (9)      1-1/4 (32)
(DN15)
3/4         5-3/4 (146)            4-3/8 (111)     21/32 (17)        1-7/32 (31)   6-13/32 (163)   2-51/64 (71)    11/32 (9)      1-13/32 (36)
(DN20)
1           5-13/16 (148)          4-7/16 (113)    3/4 (19)          1-5/16 (33)   6-13/32 (163)   3-13/32 (87)    11/32 (9)      1-45/64 (43)
(DN25)
1-1/4       6-1/4 (159)            4-7/8 (124)     1-1/32 (26)       1-23/32 (44) 6-13/32 (163)    3-15/16 (100)   11/32 (9)      1-31/32 (50)
(DN32)
1-1/2       6-13/32 (163)          5-1/32 (128)    1-1/8 (29)        1-7/8 (48)    6-13/32 (163)   4-21/64 (110)   11/32 (9)      2-11/64 (55)
(DN40)
2           6-5/8 (168)            5-1/4 (133)     1-15/32 (37) 2-1/16 (53)        6-13/32 (163)   4-27/32 (123)   11/32 (9)      2-27/64 (62)
(DN50)

                                       VG1000 Series Forged Brass Ball Valves Installation Guide

                                                                          7
See Figure 9 for dimensions of the Non-Spring Return VA9300 Actuated VG1241, VG1245, VG1841, and VG1845
Series Ball Valve with Optional M9000-561 Thermal Barrier and M9300-2 Switch Kit. See Table 6 for specific model
linkage dimensions.
   Figure 9: Non-Spring Return VA9300 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball
     Valve with Optional M9000-561 Thermal Barrier and M9300-2 Switch Kit Dimensions, in. (mm)

                                                                                               Port Marking
                                                                                               Locations

                                                                                          B
   C

                 B

                                                      D

                                                                                                                          FIG:Thermal Barrier

Table 6: VA9300 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional
         M9000-561 Thermal Barrier and M9300-2 Switch Kit Dimensions, in. (mm)
Valve          A (With      A (Without            B               C       D         E              F                  G
Size, in.      Thermal       Thermal
(DN)           Barrier)      Barrier)
1/2         6-3/25        4-3/4           21/32           1-7/32      6-21/32   2-33/64       11/32           1-1/4
(DN15)      (155.7)       (120.7)         (17)            (31)        (169)     (64)          (9)             (32)
3/4         6-3/25        4-3/4           21/32           1-7/32      6-21/32   2-51/64       11/32           1-13/32
(DN20)      (155.7)       (120.7)         (17)            (31)        (169)     (71)          (9)             (36)
1           6-1/5         4-21/25         3/4             1-5/16      6-21/32   3-13/32       11/32           1-45/64
(DN25)      (157.7)       (122.7)         (19)            (33)        (169)     (87)          (9)             (43)
1-1/4       6-16/25       5-1/4           1-1/32          1-23/32     6-21/32   3-15/16       11/32           1-31/32
(DN32)      (168.7)       (133.7)         (26)            (44)        (169)     (100)         (9)             (50)
1-1/2       6-4/5         5-3/7           1-1/8           1-7/8       6-21/32   4-21/64       11/32           2-11/64
(DN40)      (172.7)       (137.7)         (29)            (48)        (169)     (110)         (9)             (55)
2           6             5-5/8           1-15/32         2-1/16      6-21/32   4-27/32       11/32           2-27/64
(DN50)      (177.2)       (142.7)         (37)            (53)        (169)     (123)         (9)             (62)

                           VG1000 Series Forged Brass Ball Valves Installation Guide

                                                           8
See Figure 10 for dimension drawings of the Spring Return VA9208 Actuated VG1241, VG1245, VG1841, and
VG1845 Series NPT End Connection Ball Valves with M9000-561 Thermal Barrier. See Table 7 for specific model
linkage dimensions.
     Figure 10: Spring Return VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
                       Optional M9000-561 Thermal Barrier Installed Dimensions, in. (mm)

                                                                3-1/2 (89)
                       3-29/32                             Clearance Required
                         (99)

       A
                                                                                        F

                                                                                                            Port Marking
                                                                                                             Locations
                                                                  C                 C

            B

                                                                                                      E                    G       B
                                                          D

Table 7: VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional
         M9000-561 Thermal Barrier Installed Dimensions, in. (mm)
 Valve          Valve               A          A              B                 C               D            E                 F       G
 Size in.       Style             (With     (Without
 (DN)1                           Thermal    Thermal
                                 Barrier)    Barrier)
 1-1/4           All             9-17/64    7-11/16     1-1/32            1-23/32           7-1/4         3-15/16      11/32       1-31/32
 (DN32)                          (235)      (195)       (26)              (44)              (184)         (100)        (9)         (50)
 1-1/2           All             9-15/16    7-7/8       1-9/64            1-57/64           7-7/16        4-21/64      11/32       2-11/64
 (DN40)                          (240)      (200)       (29)              (48)              (189)         (110)        (9)         (55)
 2              2-way            9-31/32    8-1/32      1-15/32           2-1/8             7-11/16       4-27/32      11/32       N/A
 (DN50)                          (244)      (204)       (37)              (54)              (195)         (123)        (9)
                3-way                                                                       7-7/8                                  2-27/64
                                                                                            (200)                                  (62)

1.    Port A must always be connected to the coil.

                                      VG1000 Series Forged Brass Ball Valves Installation Guide

                                                                      9
Piping
                                 Figure 11: Typical VG1000 Piping

                                                       VG184x Three-Way Valve

                                                       Port A             Port C                 Return

                                                                 Port
                                                                  B

                                                                                                Supply

                               Typical Three-Way Ball Valve Application

                                                       VG124x Two-Way Valve

                                                       Port A             Port B                Return

                                                                                                Supply

                                                                                                          FIG:VG1000_typpip
                                Typical Two-Way Ball Valve Application

         Note: Mount the valve downstream from the coil to minimize heat transfer to the actuator.

                   VG1000 Series Forged Brass Ball Valves Installation Guide

                                                      10
Wiring
Be sure to wire the input lines to the electric actuator correctly for the valve to move in the proper direction.

    IMPORTANT: Use copper conductors only. Make all wiring connections in accordance with local, national, and
    regional regulations. Do not exceed the actuator’s electrical ratings.

    Risk of Electric Shock.
    Disconnect the power supply before making electrical connections. Contact with components carrying hazardous
    voltage can cause electric shock and may result in severe personal injury or death.

    Risque de décharge électrique.
    Débrancher l'alimentation avant de réaliser tout branchement électrique. Tout contact avec des composants
    conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures
    graves, voire mortelles.

WARNING: BRASS AND BRONZE MAY CONTAIN LEAD
To fulfill our obligations towards Article 33, in accordance to the European REACH Regulation No 1907/2006 EC, we hereby inform you
that this article contains the following Substances of Very High Concern mentioned on the Candidate list:
    • Lead

                               This product is made of copper alloy, which contains lead. The product is therefore not to be used on
                               drinking water.

                               This product can expose you to chemicals including lead, which is known to the State of California to cause
                               cancer, birth defects, or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

Troubleshooting
Servicing the Actuator or Piping System
When servicing the electric actuator or the piping system:
•      disconnect the power supply to the actuator
•      relieve the pressure in the piping system

    IMPORTANT: Do not attempt to manually rotate the drive shaft while the actuator is installed without first
    releasing the actuator gears. Manually rotating the drive shaft without releasing the actuator gears may result in
    permanent damage to the actuator.

Repair Information
If the VG1000 Series Forged Brass Ball Valve fails to operate within its specifications, replace the unit. For a
replacement valve, contact the nearest Johnson Controls® representative.

                                     VG1000 Series Forged Brass Ball Valves Installation Guide

                                                                             11
Technical Specifications
VG1000 Series Forged Brass Ball Valves (Part 1 of 2 )
Service1                                          Hot Water, Chilled Water, 50/50 Glycol Solutions, and
                                                  15 psig (103 kPa) Saturated Steam for HVAC Systems
Fluid Temperature Limits        Water             VG12x1 and VG18x1 Series: 23 to 203F (-5 to 95C)
                                                  VG12x5 and VG18x5 Series: -22 to 284F (-30 to 140C)
                                Steam             VG12x1 Series: Not Rated for Steam Service
                                                  VG12x5 Series: 15 psig (103 kPa) at 250°F (121°C)
Maximum Fluid Temperature       212°F (100°C)     VA9104
Limits
                                                  VA9300
                                                  VA9203
                                                  VA9208
                                284°F (140°C)     VA9104 with M9000-561 Thermal Barrier
                                                  VA9300 with M9000-561 Thermal Barrier
                                                  VA9203 with M9000-561 Thermal Barrier
                                                  VA9208 with M9000-561 Thermal Barrier
Valve Body Pressure/            Water             VG1241, VG1245, VG1841, and VG1845 Series:
Temperature Rating                                580 psig (4,000 kPa) at 203°F (95°C) (PN40)
                                                  464 psig (3,196 kPa) at 284°F (140°C) (PN40)
                                                  VG1275 and VG1875 Series:
                                                  300 psig (2,067 kPa)
                                                  VG1295 and VG1895 Series:
                                                  300 psig (2,067 kPa)
                                Steam             15 psig (103 kPa) Saturated Steam
Maximum Closeoff Pressure                         200 psig (1,378 kPa)
Maximum Recommended Operating Pressure            50 psig (340 kPa)
Drop
Flow Characteristics            Two-Way           Equal Percentage
                                Three-Way         Equal Percentage Flow Characteristics of In-line Port A (Coil) and
                                                  Linear Flow Characteristics of Angle Port B (Bypass)
Rangeability2                                     Greater than 500:1
Minimum Ambient Operating       -4°F (-20°C)      VA9104 and M9104 Series Non-Spring Return Actuators
Temperature
                                -22°F (-30°C)     VA9203 Series Spring Return Actuators
                                                  VA9300 Series Non-Spring Return Actuators
                                -40°F (-40°C)     VA9208 Series Spring Return Actuators
Maximum Ambient                 140°F (60°C)      VA9104 and VA9300 Series Non-Spring Return Actuators
Operating Temperature3                            VA9203 and VA9208 Series Spring Return Actuators
Leakage                                           0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4
                                                  (Two- and Three-Way Control Port)
                                                  1% of Maximum Flow for Three-Way Bypass Port
End Connections                                   National Pipe Thread (NPT): 1/2 to 2 in. (DN15 to DN50)
                                                  Sweat: 1/2 to 1 in. (DN15 to DN25)
                                                  Use a low melting point solder.
                                                  Press (ProPress compatible): 1/2 to 1 in. (DN15 to DN25)
                                                  Press end connections are designed to work with RIDGID pressing
                                                  tools.

                           VG1000 Series Forged Brass Ball Valves Installation Guide

                                                      12
VG1000 Series Forged Brass Ball Valves (Part 2 of 2 )
 Materials                                 Body                   Forged Brass
                                           Ball                   VG12x1 and VG18x1 Series: Chrome Plated Brass
                                                                  VG12x5 and VG18x5 Series: 300 Series Stainless Steel
                                           Blowout-Proof          VG12x1 and VG18x1 Series: Nickel Plated Brass
                                           Stem                   VG12x5 and VG18x5 Series: 300 Series Stainless Steel
                                           Seats                  Graphite-Reinforced PTFE with Ethylene Propylene Diene Monomer
                                                                  (EPDM) O-Ring Backing
                                           Stem Seals             EPDM Double O-Rings
                                           Characterizing         Amodel AS-1145HS Polyphthalamide Resin
                                           Disk
 Compliance CRN                                                   For NPT threaded valves with Stainless Steel Ball (VG1x45...):
                                                                  0C16910.5C

1.     Proper water treatment is recommended; refer to the VDI 2035 Guideline.
2.     Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.
3.     In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with insulation.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond
these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from
misapplication or misuse of its products.

     Part Name                                                     Hazardous substance
     䴦Ԧ਽                                                                ᴹᇣ⢙䍘
                               Pb             Hg                Cd        Cr            PBB                        PBDE
                               䫵              ⊎                 䭹       ‫ޝ‬ԧ䬜            ཊⓤ㚄㤟                       ཊⓤҼ㤟䟊
     Body parts                X              O                 O         O              O                          O
     䰰փ
     Trim parts                O                  O             O               O                     O                O
     䰰㣟/䰰ᵶ
     Plastic parts             O                  O             O               O                     O                O
     ກᯉԦ
     O: Identify that this hazardous substance is below specified limits as described in SJ/T 11363-2006.
     2  ⺞ᇊ䈕ᴹᇣ⢙䍘վҾSJ/T 11363-2006ѝ㿴ᇊⲴ䲀٬
     X: Identify that this hazardous substance is above specified limits as described in SJ/T 11363-2006.
     ;  ⺞䇔䈕ᴹᇣ⢙䍘儈ҾSJ/T 11363-2006ѝ㿴ᇊⲴ䲀٬

     The Environmentally Friendly Used Period (EFUP) for all enclosed products and their parts is per the
     symbol shown here, unless otherwise marked. The Environmentally Friendly User Period is valid only
     when the product is operated under the conditions defined in the product bulletin.
     䲔䶎ਖᴹḷ䇠 ᡰᴹӗ૱৺ަ䴦ԦⲴ⧟‫⭘֯؍‬ᵏ䲀 EFUP֮ͨঅՠ࠴‫ה‬۱ॐঅ՚澞ю‫ڢ‬фս֨фսҸ
     ճИઁؔङߚўЈ଍੧‫࣪ͫޞ‬ґ҅ऀߊஒ᡽ᴹ᭸
Product warranty
  This product is covered by a limited warranty, details of which can be found at www.johnsoncontrols.com/buildingswarranty.
Patents
  Patents: http://jcipat.com

Single point of contact
 APAC                                                         Europe                                             NA/SA
 JOHNSON CONTROLS                                             JOHNSON CONTROLS                                   JOHNSON CONTROLS
 C/O CONTROLS PRODUCT MANAGEMENT                              WESTENDHOF 3                                       507 E MICHIGAN ST
 NO. 32 CHANGJIJANG RD NEW DISTRICT                           45143 ESSEN                                        MILWAUKEE WI 53202
 WUXI JIANGSU PROVINCE 214028 - CHINA                         GERMANY                                            USA
Contact information
 Contact your local branch office: www.johnsoncontrols.com/locations
 Contact Johnson Controls: www.johnsoncontrols.com/contact-us

                                                                                                           Building Technologies & Solutions
                                                                                                         Headquarters: Milwaukee, Wisconsin, USA
                                                                                                         Branch Offices: Principal Cities World-wide
                                                                                        Johnson Controls® are registered trademarks of Johnson Controls.
                                                                                           All other marks herein are the marks of their respective owners.
                                             © Copyright 2020 Johnson Controls. All rights reserved. Any unauthorized use or copying is strictly prohibited.

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