| Вид документа | Інструкція з монтажу |
|---|---|
| Виробник | JCI |
| Код документа | vg1000-series-flanged-ball-valves-installation-guide |
| Група обладнання | VG1000 Series Ball Valve |
| Сторінок | 9 |
| Мова документа | англійська |
| Розмір файлу | 0.5 МБ |
Текст документа
*1413526RevL*
14-1352-6, Rev.L
VG1000 Series Flanged Ball Valves
Installation Guide
VG12A5xx, VG18A5xx
Part No. 14-1352-6, Rev. L
Issued September 2019
Applications To minimize heat transfer in steam applications, wrap
the valve and piping with insulation. Allow at least 4 in.
The VG1000 Series Flanged Ball Valves are designed
(102 mm) of clearance from the top of the shaft to
to regulate hot and chilled water, 50/50 glycol solutions,
remove the actuator (as noted in Table 1).
and 25 psig steam in HVAC systems.
When mounting the actuator in the field and before
IMPORTANT: The VG1000 Series Flanged Ball installing the actuator, use an adjustable wrench to
Valve is intended to control saturated steam, hot manually rotate the valve stem several times. This
water, and chilled water flow under normal operating rotation breaks the torque that may have built up during
conditions. Where failure or malfunction of the ball long-term storage.
valve could lead to personal injury or property
damage to the controlled equipment or other IMPORTANT: Do not attempt to manually rotate
property, additional precautions must be designed the drive shaft while the actuator is installed without
into the control system. Incorporate and maintain first releasing the actuator gears. Manually rotating
other devices, such as supervisory or alarm systems the drive shaft without releasing the actuator gears
or safety or limit controls, intended to warn of or may result in permanent damage to the actuator.
protect against failure or malfunction of the ball
valve. IMPORTANT: Take care to prevent foreign material
IMPORTANT: Le VG1000 Series Flanged Ball Valve such as weld slag, thread burrs, metal chips, and
est destiné à réguler un débit saturated steam, hot scale from entering the piping system. This debris
water, and chilled water dans des conditions can damage or severely impede the operation of the
normales de fonctionnement. Lorsqu'une défaillance valve by embedding itself in the seats, scoring the
ou un dysfonctionnement du ball valve risque de valve, and ultimately resulting in seat leakage. If the
provoquer des blessures ou d'endommager debris becomes embedded in the seats, subsequent
l'équipement contrôlé ou un autre équipement, la flushing and filtering of the piping system with the
conception du système de contrôle doit intégrer des valve installed does not remedy the problem.
dispositifs de protection supplémentaires. Veiller
dans ce cas à intégrer de façon permanente For detailed installation information about using
d'autres dispositifs, tels que des systèmes de specific equipment, refer to the appropriate
supervision ou d'alarme, ou des dispositifs de documentation from the following list.
sécurité ou de limitation, ayant une fonction • M9220-AGx-3 Series Floating Electric Spring
d'avertissement ou de protection en cas de Return Actuators Installation Instructions
défaillance ou de dysfonctionnement du ball valve. (Part No. 34-636-1689)
Installation • M9220-Bxx-3 Series On/Off Electric Spring Return
Actuators Installation Instructions
Install the VG1000 Series Flanged Ball Valves with the (Part No. 34-636-1239)
actuator at or above the centerline of the horizontal
piping, as shown in Figure 1. • M9220-GGx-3 Series Proportional Electric Spring
Return Actuators Installation Instructions
IMPORTANT: In steam applications, install the (Part No. 34-636-1697)
valve with the stem horizontal to the piping. Failure
• VA9320/9335 Series Electric Non-Spring Return
to follow these guidelines may shorten the life of the
Actuators for Valves Installation Instructions
actuator.
(Part No. 34-00636-02510)
VG1000 Series Flanged Ball Valves Installation Guide
1
• M9000-330 and M9000-340 Series Weather Shield • M9000-51x Series Valve Linkage Kits Installation
Enclosures Installation Instructions Instructions (Part No. 14-1201-13)
(Part No. 14-1330-26)
• M9000-342 and M9000-343 Valve Actuator
Weather Shield Kit Installation Instructions
(Part No. 34-636-2499)
Figure 1: Recommended Mounting Positions for Non-Steam Applications
A AB
A
AB
AB
A
A
AB
AB
A
AB A
A AB
AB A
FIG.VG1000-ii01
VG1000 Series Flanged Ball Valves Installation Guide
2
Dimensions
See Figure 2 for VG12A5xx Two-Way Series Flanged See Figure 4 for VG12A5xx Two-Way Series Flanged
Ball Valves with VA9320 Series Actuators dimensions. Ball Valves with M9220 Series Actuators dimensions.
See Figure 3 for VG18A5xx Three-Way Series Flanged See Figure 5 for VG18A5xx Three-Way Series Flanged
Ball Valves with VA9320 Series Actuators dimensions. Ball Valves with M9220 Series Actuators dimensions.
See Table 1 for specific model dimensions. See Table 1 for specific model dimensions.
Figure 2: VA9320 Actuated VG12A5xx
Figure 4: M9220 Actuated VG12A5xx
Two-Way Series Ball Valves, in. (mm)
Two-Way Series Ball Valves, in. (mm)
D D
A AB
5.17
(131)
A
A
FIG:VG1000-ii04
B
C B
C
Figure 3: VA9320 Actuated
VG18A5xx Three-Way Series Ball Figure 5: M9220 Actuated
Valves, in. (mm) VG18A5xx Three-Way Series Ball
Valves, in (mm)
D
A
FIG:VG1000-1105
B
F C
F
Table 1: VG1xA5xx Series Ball Valves Dimensions, in. (mm) (Part 1 of 2)
Valve A Valve B C D F G H Number
Size, Code 1 1 (Bolt of Bolts
VA9320 M9220
in. (DN) Circle)
2-1/2 3.50 VG1xA5Gx 5.71 11.42 6.56 (167) 9.64 5.87 5.50 0.75 4
(DN65) (89) (145) (290) (245) (149) (140) (19)
VG1xA5Kx 3.60 7.25 6.73
(92) (184) (171)
3 (DN80) 3.75 VG1xA5Hx 6.10 12.20 6.56 (167) 9.65 6.26 6.00 0.75 4
(95) (155) (310) (245) (159) (152) (19)
VG1xA5Lx 4.30 8.70 6.77
(110) (220) (172)
VG1000 Series Flanged Ball Valves Installation Guide
3
Table 1: VG1xA5xx Series Ball Valves Dimensions, in. (mm) (Part 2 of 2)
Valve A Valve B C D F G H Number
Size, Code (Bolt of Bolts
VA93201 M92201
in. (DN) Circle)
4 4.50 VG1xA5Jx 6.89 13.77 6.56 (167) 9.65 7.05 7.50 0.75 8
(DN100) (114) (175) (350) (245) (179) (191) (19)
VG1xA5MW 5.24 10.50 7.55 (192) 10.63 8.27
(133) (266) (270) (210)
5 5.00 VG1xA5NY 6.25 12.52 7.55 (192) 10.63 9.13 8.50 0.87 8
(DN125) (127) (159) (318) (270) (232) (217) (22)
6 5.50 VG1xA5PZ 7.25 14.50 7.55 (192) 10.63 9.90 9.50 0.87 8
(DN150) (140) (184) (368) (270) (251) (242) (22)
1. Allow a minimum of 4 in. clearance above the shaft to remove the actuator.
See Figure 6 for VG12A5xx Two-Way Series Flanged
Ball Valves with the M9320 Series Non-Spring Return Figure 7: Actuated
Actuators dimensions. See Figure 7 for VG18A5xx VG18A5xx Three-Way Series Ball Valves with
Three-Way Series Flanged Ball Valves with the M9124 M9000-330 Weathershield
Series Non-Spring Return Actuators dimensions. Each
drawing includes dimensions for the field-installed
M9000-343 Weathershield. See Table 2 for specific
model dimensions.
Figure 6: Actuated VG12A5xx Two-Way Series
Ball Valves with M9000-343 Weathershield
Dimensions, in. (mm)
E
FIG-VG1000-ii07
F
D
See Figure 8 for VG12A5xx Two-Way Series Flanged
Ball Valves with the M9220 Series Spring Return
Actuators dimensions. See Figure 9 for the VG18A5xx
Three-Way Series Flanged with the M9220 Series
A Spring Return Actuators dimensions. Each drawing
includes dimensions for the field-installed M9000-340
B Weathershield. See Table 2 for specific model
C dimensions.
VG1000 Series Flanged Ball Valves Installation Guide
4
Figure 8: Actuated VG12A5xx Two-Way Series Figure 9: Actuated VG18A5xx Three-
Ball Valves with M9000-343 Weathershield Way Series Ball Valves with M9000-340
Dimensions, in. (mm) Weathershield
D
A
FIG:VG1000-ii09
B F
F C
Table 2: VG1xA5xx Series Ball Valves Dimensions, in. (mm)
Valve A Valve B C D F G H Number
Size, Code (Bolt of Bolts
VA93201 M92201
in. (DN) Circle)
2-1/2 3.50 VG1xA5Gx 5.71 11.42 6.56 (167) 9.64 5.87 (149) 5.50 0.75 4
(DN65) (89) (145) (290) (245) (140) (19)
VG1xA5Kx 3.60 7.25 6.56 (167) 10.24 6.73
(92) (184) (260) (171)
3 (DN80) 3.75 VG1xA5Hx 6.10 12.20 6.56 (167) 10.24 6.26 6.00 0.75 4
(95) (155) (310) (260) (159) (152) (19)
VG1xA5Lx 4.30 8.70 6.77
(110) (220) (172)
4 4.50 VG1xA5Jx 6.89 13.77 6.56 (167) 10.24 7.05 7.50 0.75 8
(DN100) (114) (175) (350) (260) (179) (191) (19)
VG1xA5MW 5.24 10.50 7.55 (192) 11.25 8.27
(133) (266) (286) (210)
5 5.00 VG1xA5NY 6.25 12.52 7.55 (192) 11.25 9.13 8.50 0.87 8
(DN125) (127) (159) (318) (286) (232) (217) (22)
6 5.50 VG1xA5PZ 7.25 14.50 7.55 (192) 11.25 9.90 9.50 0.87 8
(DN150) (140) (184) (368) (286) (251) (242) (22)
1. Allow a minimum of 4 in. clearance above the shaft to remove the actuator.
VG1000 Series Flanged Ball Valves Installation Guide
5
Mounting
Location Considerations Piping
Be sure to wire the input lines to the electric actuator
IMPORTANT: Protect the actuator from dripping
correctly for the valve to move in the proper direction.
water, condensation, and other moisture. Water or
See Figure 10 for typical two- and three-way piping
moisture could result in an electrical short, which
configurations.
may damage or affect the operation of the actuator.
IMPORTANT: Use copper conductors only. Make
IMPORTANT: Do not cover the actuator with all wiring connections in accordance with local,
thermal insulating material. High ambient national, and regional regulations. Do not exceed
temperatures may damage the actuator, and a hot the actuator’s electrical ratings.
water pipe, a steam pipe, or other heat source may
overheat it.
Figure 10: Typical VG1000 Series Flanged Ball Valves Piping Application
VG124x Two-Way Valve
Port A Port B Return
Supply
Typical Two-Way Ball Valve Application
VG184x Three-Way Valve
Port A Port C Return
Port B
Supply
FIG:VG1000pipapp
Typical Three-Way Ball Valve Application
Note: Mount the valve downstream from the coil to minimize heat transfer to the actuator.
VG1000 Series Flanged Ball Valves Installation Guide
6
Setup and Adjustments For spring-to-close proportional control models in the
DA mode, a minimum control signal drives the electric
Port A has the flow characterizing disk. Connect Port A
actuator to the fully CW position, while a maximum
to the outlet from the coil. On three-way models, use
control signal drives the electric actuator to the fully
Port B as the bypass port.
CCW position.
Two-way VG1000 Series Ball Valves are fully open
when the electric actuator is fully counterclockwise Troubleshooting
(CCW) and fully closed when the electric actuator is Servicing the Actuator or Piping System
fully clockwise (CW).
When servicing the electric actuator or the piping
For three-way valves, the Coil Port A and Common system:
Port AB are fully open when the electric actuator is fully
• disconnect the power supply to the actuator
CCW, as shown in Figure 11. The Bypass Port B and
Common Port AB are fully open when the actuator is WARNING: Risk of Electric Shock.
fully CW, as shown in Figure 12.
Figure 11: VG18A5 Series Three-Way Ball Valve
! Disconnect or isolate all power supplies
before making electrical connections. More
than one disconnection or isolation may be
(Coil Port A Open to Common Port AB)
required to completely de-energize
equipment. Contact with components
carrying hazardous voltage can cause
electric shock and may result in severe
Port A Port AB personal injury or death.
Coil Common AVERTISSEMENT : Risque de décharge
électrique.
Débrancher ou isoler toute alimentation
avant de réaliser un raccordement
électrique. Plusieurs isolations et
FIG:3W_AtoAB
débranchements sont peut-être nécessaires
Port B Bypass pour -couper entièrement l'alimentation de
l'équipement. Tout contact avec des
Figure 12: VG18A5 Series Three-Way Ball Valve composants porteurs de tensions
(Bypass Port B Open to Common Port AB) dangereuses risque d'entraîner une
décharge électrique et de provoquer des
blessures graves, voire mortelles.
• relieve the pressure in the piping system
Port A Port AB CAUTION: Risk of Property Damage.
Coil Common
! Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires may
result in permanent damage to the
FIG:3W_BtoAB
equipment.
Port B Bypass MISE EN GARDE : Risque de dégâts
matériels.
Ne pas mettre le système sous tension
For non-spring return and spring-to-open proportional
avant d'avoir vérifié tous les raccords de
control models in the Direct Acting (DA) mode, a
câblage. Des fils formant un court-circuit ou
minimum control signal drives the electric actuator to
connectés de façon incorrecte risquent
the fully CCW position while a maximum control signal
d'endommager irrémédiablement
drives the electric actuator in the fully CW position.
l'équipement.
VG1000 Series Flanged Ball Valves Installation Guide
7
Repair Information
If the VG1000 Series Flanged Ball Valve fails to
operate within its specifications, replace the unit. For a
replacement valve, contact the nearest
Johnson Controls® representative.
Technical Specifications
VG1000 Series Flanged Ball Valves
Service1 Hot water, chilled water, 50/50 Glycol solutions, and 25 psig
(172 kPa) saturated steam for HVAC systems
Valve Fluid Temperature Limits 0 to 284°F (-18 to 140°C)
Valve Body Pressure/ Water ASME Class 150
Temperature Rating 250 psi at -20 to 100°F (-29 to 38°C)
235 psi at: 200°F (93°C)
218 psi at: 284°F (140°C)
Steam 25 psig (172 kPa) saturated steam for HVAC systems
Maximum Closeoff Pressure Two-Way 100 psi (689 kPa)
Three-Way 50 psi (345 kPa)
Maximum Recommended Operating Pressure 30 psi (207 kPa) for quiet service
Drop
Flow Characteristics Two-Way Equal Percentage
Three-Way Equal Percentage Flow Characteristics of In-line Port or
Linear Percentage Flow Characteristics of Angle Port
Rangeability2 Greater than 500:1
Leakage Two- or Three-Way 0.01% of maximum flow, control port, ANSI/FCI 70-2, Class 4
Three-Way 1% of maximum flow, bypass port
End Connections ASME Class 150 Flange
Minimum Ambient Operating -4°F (-20°C) VA9320 Series Non-Spring Return Actuators
Temperature
-40°F (-40°C) M9220 Series Spring Return Actuators
Maximum Ambient 122°F (50°C) VA9320 Series Non-Spring Return Actuators
Operating Temperature3 131°F (55°C) M9220 Series Spring Return Actuators
Materials Body Brass
Flanges Ductile Iron
Ball 300 Series Stainless Steel
Stem 300 Series Stainless Steel
Compliance Europe CE Mark - Johnson Controls, Inc. declares that this product is in
compliance with the essential requirements and other relevant
provisions of the Pressure Equipment Directive (PED).
1. Refer to VDI 2035 Guideline for proper water treatment.
2. Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.
3. In steam applications, install the valve with the stem horizontal to the piping, and wrap the valve and piping with insulation.
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or
misuse of its products.
VG1000 Series Flanged Ball Valves Installation Guide
8
European Single Point of Contact: NA/SA Single Point of Contact: APAC Single Point of Contact:
JOHNSON CONTROLS JOHNSON CONTROLS JOHNSON CONTROLS
WESTENDHOF 3 507 E MICHIGAN ST C/O CONTROLS PRODUCT MANAGEMENT
45143 ESSEN MILWAUKEE WI 53202 NO. 22 BLOCK D NEW DISTRICT
GERMANY USA WUXI JIANGSU PROVINCE 214142
CHINA
WARNING: BRASS AND BRONZE MAY CONTAIN LEAD
To fulfill our obligations towards Article 33, in accordance to the European REACH Regulation No 1907/2006 EC, we hereby inform you
that this article contains the following Substances of Very High Concern mentioned on the Candidate list:
• Lead
This product is made of copper alloy, which contains lead. The product is therefore not to be used on
drinking water.
This product can expose you to chemicals including lead, which is known to the State of California to cause
cancer, birth defects, or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
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VG1000 Series Flanged Ball Valves Installation Guide
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