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VAV Modular Assembly (VMA) 1430 Installation Guide

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Installation Instructions
                                                                                       Issue Date    March 24, 2009

                         VAV Modular Assembly (VMA) 1430

Application                                                Mounting
The Variable Air Volume Modular Assembly (VMA)             Mount the VMA in a location where wiring connections
1430 is a digital controller with a pressure sensor in a   are accessible. Use the following procedure to mount
prewired unit. The VMA1430 uses an external                the VMA:
floating/3-wire or proportional actuator.
                                                           1. Secure the VMA with two self-drilling No. 10
For additional information, refer to the following            screws through the two VMA mounting slots with a
documents:                                                    power screwdriver and 100 mm (4 in.) extension
                                                              socket. Otherwise, use a punch to mark the
•   Variable Air Volume Modular Assembly (VMA)                positions of the two mounting slots, and then drill
    1400 Series Overview and Engineering Guidelines           holes into the VAV box through the marks using a
    Technical Bulletin (LIT-6363120)                          3.5 mm (9/64 in.) drill bit. Insert the mounting
•   Variable Air Volume Modular Assembly (VMA)                screws and tighten to secure the VMA.
    1400 Series Application Note (LIT-6375125)
                                                           IMPORTANT:          Do not overtighten the screws,
Use HVAC PRO software to program this controller.
                                                           or the threads may strip. If mounting to the VAV box,
(Use EURO PRO in Europe.)
                                                           make sure the screws do not interfere with damper
                                                           blade movement.
Installation
Prepare the VMA1430 for mounting using the following       2. Loop the pneumatic tubing to include a trap for
procedure:                                                    condensation, or mount the VMA higher than the
                                                              tubing. Attach the tubing from the VMA to the VAV
1. Check that you have the essential equipment and            Box pickup. The HI (red) tubing is connected to
   tools.                                                     the inlet or high-pressure side, and the clear
2. For the VMA1410 and 1420, make certain that the            tubing is connected to the low side (Figure 1).
    damper shaft protrudes at least 44 mm (1 3/4 in.)
    from the VMA mounting surface.                         Location Considerations
3. Ensure the VMA installation site meets                  Consider the following when positioning and orienting
    environmental requirements.                            the VMA:

4. Make sure the VMA mounting location has                 •   Mount the VMA on a vertical and flat surface
   adequate clearance for future servicing.                    where it functions best, such as the side of the
                                                               VAV box.
5. Set the VMA-specific N2 address. See the Setup
    and Adjustments section in this document.              •   Route or loop the tubing, so a portion of it is lower
                                                               than the pressure sensor, to create a moisture trap
    a. Via hardware, use the N2 switches.                      that prevents any condensation from entering the
       Use Addresses 1-253 only.                               sensor.
    b. Via software, set the hardware addresses to 0       •   Do not make any sharp bends in the tubing, as
       or 255. Then use the VAV Balancing Tool                 this could collapse the tube and block the pressure
       (VBT), HVAC PRO, or EURO PRO software to                path.
       perform software addressing.
                                                           •   Verify wiring terminals are accessible.
Refer to the Mounting and Wiring Variable Air Volume
Modular Assembly (VMA) 1400 Series Controllers             •   Ensure that no extra mounting brackets, linkage,
Technical Bulletin (LIT-6363125) for detailed                  or couplers are required for standard mounting.
instructions.

© 2009 Johnson Controls, Inc.                                                                                         1
  Part No. 24-8986-18, Rev. E                                                                    www.johnsoncontrols.com
•   Locate the VMA so that it has adequate clearance      •   Make all wiring connections to the VMA using only
    for future servicing and is protected from moisture       copper conductors. To establish tight, reliable
    and corrosive fumes.                                      electrical connections, use the correct wire sizes
                                                              for the terminals. Avoid very thin solid wires, such
Wiring                                                        as 26 AWG or less than 0.6 mm, which tend to
                                                              break.

    !                                                     •   Daisy chain the N2 Bus. The use of Y or T
        WARNING: Risk of Electric Shock.                      connections without a repeater installed as the T-
Disconnect each of multiple power supplies before             tap may cause a loss of communications. Make
making electrical connections. More than one                  sure that there is at least one End-of-Line
disconnect may be required to completely                      termination on the N2 Bus (usually at the Network
de-energize equipment. Contact with components                Control Module [NCM] or N30).
carrying hazardous voltage can cause electric shock
and may result in severe personal injury or death.        •   Do not run N2 Bus, Zone Bus, Analog Input (AI),
                                                              Binary Input (BI), Analog Output (AO), or Binary
                                                              Output (BO) wiring in the same conduit as line
                                                              voltage wiring (above 30 VAC), or with wiring that
IMPORTANT: Equipment Damage. Do not allow                     switches power to highly inductive loads such as
Binary Outputs to short while energized. Shorting of          contactors, coils, motors, or generators.
Binary Outputs while energized will destroy the VMA       •   Run Zone Bus, AI, AO, and BI wiring in the same
output triac.                                                 bundle or conduit where convenient. If the BO
                                                              wiring is not wired through other switches or
Read these precautions before touching the terminals          contacts, such as actuator end-of-travel switches,
or wiring the VMA and its accessories:                        bundle it with the other Input/Output (I/O) wiring
•   Make all wiring connections in accordance with the        where convenient.
    National Electrical Code (NEC) and state and local    The following are general wiring considerations:
    regulations. For transformer primaries above
    150 VAC, the secondary must be earth grounded         •   The VMA includes isolated N2, isolated binary
    at the transformer to meet NEC. Terminal 1 can be         outputs, and isolated 24 VAC.
    earth grounded. Grounding on Terminal 1 results       •   The 24 VAC power input is internally transformer
    in 24 VAC being applied to DCOM with respect to           isolated by the VMA. To meet NEC requirements
    earth.                                                    for line voltage greater than 150 VAC, Terminal 1
•   24 VAC to 24 VAC isolation transformers are not           can be earth grounded.
    necessary. The power supply is internally isolated.   •   Large insulated spade lugs with a polarizing tab
•   Terminal 3 is an earth ground connection                  (for high voltage) do not fit on the VMA.
    (optional).                                           Use the following procedure to wire the VMA:
•   Locate equipment and route the wiring so that         1. Terminate wiring per engineering drawings.
    twisted pair signal wiring is separated from power       Figure 1 shows a typical wiring example.
    wiring by at least 150 mm (6 in.).
                                                          2. Install the N2 Bus to the Network Control Module
                                                             (NCM) or N30/N31 controller in a daisy chain only.
                                                          3. Connect power to the VMA.
                                                          4. Download, commission, and balance the VMA.

2   VAV Modular Assembly (VMA) 1430 Installation Instructions
Table 1: VMA Wiring List
Point     Description            Range                    Input or      Maximum      Maximum Cable          Wire
                                                          Load          Voltage      Current Length in      Size in
                                                          Impedance                          Meters         mm or
                                                          (ohms)                             (Feet)         mm2
                                                                                                            (AWG)
AI-1*     Zone Temperature       1 K ohm Nickel,          10 K          5 VDC        0.5 mA     150 (500)   1.5 mm2
                                 Silicon, or Platinum                                                       (18)
                                                                                                30 (100)    0.6 mm
                                                                                                            (24)
                                 2.25 K ohm NTC           10 K          5 VDC        0.5 mA     150 (500)   0.6 mm
                                 (Negative                                                                  to 1.5
                                 Temperature                                                                mm2
                                 Coefficient)                                                               (24 to
                                                                                                            18)
AI-2*     Zone Setpoint          1.6 K ohm                10 K          5 VDC        0.5 mA     150 (500)   1.5 mm2
                                 2-wire potentiometer                                                       (18)
                                                                                                30 (100)    0.6 mm
                                                                                                            (24)
AI-3*     Humidity Transmitter   0 to 10 VDC              1.1 M         16.5 VDC     15 mA      150 (500)   0.6 mm
                                                                                                            to 1.5
                                                                                                                2
                                                                                                            mm
                                                                                                            (24 to
                                                                                                            18)
AI-4*     Supplemental Heat      1 K ohm Nickel,          10 K          5 VDC        0.5 mA     150 (500)   1.5 mm2
          Temperature or         Silicon, or Platinum                                                       (18)
          Supply Air                                                                            30 (100)    0.6 mm
          Temperature                                                                                       (24)
                                 2.25 K ohm NTC           10 K          5 VDC        0.5 mA     150 (500)   0.6 mm
                                                                                                            to 1.5
                                                                                                            mm2
                                                                                                            (24 to
                                                                                                            18)
  AI-5*   Velocity Pressure      0 to 1.5 inch W.C.       250 K         5 VDC        0.020 mA   Internal    NA
          (internal)             (0.5 to 4.5 VDC)
  BI-1*   Temporary Occupied     0-5 VDC,                 440           5 VDC        10 mA      150 (500)   1.5 mm2
                                 3.1 V trigger                                                              (18)
                                                                                                30 (100)    0.6 mm
                                                                                                            (24)
  BI-2*   Occupied (comfort)     0-15 VDC,                47 K          17 VDC       0.3 mA     150 (500)   0.6 mm
                                 2.5 V trigger                                                              to 1.5
                                                                                                            mm2
                                                                                                            (24 to
                                                                                                            18)
  BI-3*   Window, Off            0-15 VDC,                47 K          17 VDC       0.3 mA     150 (500)   0.6 mm
          (shutdown)             2.5 V trigger                                                              to 1.5
                                                                                                                2
                                                                                                            mm
                                                                                                            (24 to
                                                                                                            18)
 AO-1*    Proportional Damper    0-10 VDC                 1 K-10 M      10 VDC       10 mA      150 (500)   1.5 mm2
          Actuator/Heat/                                                                                    (18)
          Humidity/Fan Speed                                                                    60 (200)    0.6 mm
                                                                                                            (24)
Continued on next page . . .

                                                        VAV Modular Assembly (VMA) 1430 Installation Instructions    3
Point       Description           Range                 Input or      Maximum     Maximum Cable          Wire
(Cont.)                                                 Load          Voltage     Current Length         Size in
                                                        Impedance                         in             mm or
                                                        (ohms)                            Meters         mm2
                                                                                          (Feet)         (AWG)
AO-2*       Proportional Damper   0-10 VDC              1 K-10 M      10 VDC      10 mA       150        1.5 mm2
            Actuator/                                                                         (500)      (18)
            Heat/Humidity/                                                                    60 (200)   0.6 mm
            Fan Speed                                                                                    (24)
BO-1, 2,    Floating/3-wire       24 VAC                48-1000       30 VAC      100 mA      150        1.5 mm2
3, 4, 5 ^   Damper Actuator/      @ 25-500 mA                                                 (500)      (18)
            Fan/Box or                                                            100 mA      30 (100)   0.6 mm
            Supplemental                                                                                 (24)
            Heating Valve/
            Baseboard Heat/                                                       500 mA      30 (100)   1.5 mm2
            Electric Heat/                                                                               (18)
            Lighting                                                              500 mA      6 (20)     0.6 mm
                                                                                                         (24)
N2          Networking Bus        + 5 V transmit,       200           5 VDC       100 mA      5000       0.6 mm to
                                                                                                                 2
Bus*^                             + 0.2 V receive                                             (1500)     1.5 mm
                                                                                                         (24 to 18)
Zone        Local Room Sensor     ± 0 to 5 VDC          >3000         5 VDC       100 mA      150        0.6 mm to
Bus*        Bus                                                                               (500)      1.5 mm2
                                                                                                         (24 to 18)
Room        AI-1, AI-2, BI-1,     See Zone Bus above.                                         7.5 (25)   0.6 mm
Sensor      Zone Bus, and                                                                     15 (50)    (24) 8-
Cable*      +15 VDC                                                                                      conductor
                                                                                              30 (100)   phone
                                                                                                         cable
+15         DC Output Supply      14-18 VDC             1 K-10 M      18 VDC      35 mA       150        1.5 mm2
VDC*                                                                                          (500)      (18)
                                                                                              60 (200)   0.6 mm
                                                                                                         (24)
24 VAC^ AC Supply Voltage         20-30 VAC             20-144 each   30 VAC      125 mA      67 (222)   6 mm2
Power In                                                (0.125-1.2                (100 VA                (10)
                                                        amperes                   cable       42 (140)   4 mm2
                                                        each)                     length)                (12)
                                                                                              17 (55)    1.5 mm2
                                                                                                         (16)
                                                                                              11 (35)    1.5 mm2
                                                                                                         (18)
*   Isolated from 24 VAC
^   Isolated from AI, BI, AO, Zone Bus, 15 VDC
Notes: All field terminals are power limited.
When wiring a TE-6700 Room Sensor to a VMA, the Zone Bus requires +15 VDC, ZB+, and a BI COM for proper operation
(see Figure 1).

4   VAV Modular Assembly (VMA) 1430 Installation Instructions
                                                                                                                                                                                                         HI
                                                                                                                                                                                                       (Red)

                                                                                                                                                                                                                   LO

                                                                                                                                                                                                               Pneumatic Tubing
                                                                                                                                                                                                               (Differential Pressure)

                                                                                                                      National Electrical Code (NEC)
                                                                                                                           requirement if greater
                                                                                                                          than 150 VAC Primary                                                             TE-6700                     TMZ1600
                                                                                                                                                                                                        Screw Numbers                   Wiring
                                                                                                                Class2
                                                                                                            Energy Limited
                                                                                                             Transformer
                                                                                                                                                           (1) 24 VAC                                (18) BI-1              8            TB1-1
                                                                                                                                                           (2) 24 VAC                                (19) COM               6            TB2-7
                                                                                                         Primary         24 VAC
                                                                                                                                                           (3) Earth Gnd.                            (20) BI-2
                                                                                                                                                               (optional)                            (21) COM
                                                                                                                                                   open    (4) BO-1                                  (22) BI-3
                                                                                                                                        Damper             (5) BCOM                                  (23) COM                      6
                                                                                                                                        Actuator
                                                                                                                                                   close   (6) BO-2                                  (24) +15 VDC                  5
                                                                                                                                      Fan Relay            (7) BCOM                                  (25) +15 VDC           5            TB2-8
                                                                                                                                                           (8) BO-3                                  (26) AI-1              1      3     TB1-3
                                                                                                                                                           (9) BCOM                                  (27) COM               2      4     TB1-4
                                                                                                                                        3-wire             (10) BO-4                                 (28) AI-2              4            TB1-2
                                                                                                                                                   open
                                                                                                                                     Incremental           (11) BCOM                                 (29) COM               3
                                                                                                                                                   close   (12) BO-5                                 (30) AI-3              7      8     TB2-5
                                                                                                                                        Valve
                                                                                                                      24 VAC   COM
                                                                                                                                       Actuator            (13) BCOM                                 (31) COM                            TB2-6
                                                                                                                                                           (14) AO-1                                 (32) AI-4
                                                                                                                                                           (15) COM                                  (33) COM
                                                                                                                                                           (16) AO-2                                 (34) ZB+
                                                                                                                                                                                      SH REF N2 N2
                                                                                                                                                           (17) COM                   LD      - +    (35) ZB- (Europe)
                                                                                                                       2-wire
                                                                                                                    Proportional
                                                                                                                   Valve Actuator
                                                                                                                                                                                                                        TE-7000
                                                            Figure 1: Typical VMA1430 Wiring Interface

                                                                                                                                                                                                                     Screw Numbers
                                                                                                                                                                                                                        (Europe)
                                                                                                         LED Visual Response                       Action
                                                                                                         Flashes at 1 second rate                  During initialization
                                                                                                         Irregular flashing 4 times per second     After communications established
                                                                                                         Rapid flashing 20 times per second        Needs core code download.
                                                                                                         Not lit                                   No power or +15V shorted

                                                                                                                                                             Optional N2 Shield

                                                                                                                                                            To Next                                               To NCM
                                                                                                                                                           N2 Device
VAV Modular Assembly (VMA) 1430 Installation Instructions

                                                                                                                                                                                                                  N2 Bus                    1430wiring

5                                                                                                                                                                                                    24-18 AWG
Setup and Adjustments                                      6. Click Set Address.
Setting up the VMA1430 requires setting the                7. Wait for the new address to appear in the N2
N2 addresses and setting the damper position.                 Address field of the Controller Information screen
                                                              or Balancer Tool screen.
Setting the N2 Addresses
                                                           Alternately, program each address through the Zone
There are two ways to set the N2 addresses for             Bus using a Palm™ compatible handheld device and
Variable Air Volume (VAV) boxes: hardware                  the VMA1400 Balancing Tool (VBT) software. Refer to
addressing or software addressing. Hardware                Auxiliary Gear Technical Bulletin (LIT-6363080) and
addresses take priority over software addresses. If you    Using the VMA1400 Balancing Tool (VBT) Software
use software addressing, you must disable the              Technical Bulletin (LIT-6363092).
hardware address of each VMA by setting the
N2 address Dual Inline Package (DIP) switch to 0 or to     Refer to the Testing and Receiving Data from
255.                                                       Controllers chapter (LIT-6375040) of the HVAC PRO
                                                           User’s Guide for more information.
Hardware Addressing                                                 N2 Address
                                                                   DIP Switches
In hardware addressing, the N2 address DIP switches
on the side of the VMA are manually set to the
appropriate address (Figure 2). The N2 hardware
address equals the sum of the values beside each DIP
switch that is set to ON. For example, if the first DIP
                                                                  128
switch (1) and the fifth DIP switch (16) are both set to            64
                                                                     32
ON, the N2 hardware address for that controller is 17                 16
                                                                        8
(1 + 16 = 17).                                                           4
                                                                          2
Use Addresses 1-253 (254 is reserved and should not                        1
be used by any N2 device on the same N2 trunk).
                                                                                                                   1430pack
                                                                Example: 16 + 1 = 17   Phone Jack Port
                                                                                        (Thermostat)
Software Addressing
In software addressing, HVAC PRO software Release
8.01 or later is used to set the N2 address of each                      Figure 2: VMA1430 Controller
VMA over the Zone Bus. The VMA must be at
firmware Revision B12 or later in order to use software
addressing.
To use software addressing:
1. Set all N2 address DIP switches to Address 0 or
   255, and install the VMAs.
    If the DIP switches are set to any other value
    during power up, the controller defaults to
    hardware addressing.
2. Supply power to the units.
3. Program each address through the Zone Bus
   using a laptop, AS-CBLPRO-2 or
   AS-CVTPROx00-0 converter, and
   HVAC PRO software Release 8.01 or later. Select
   either Controller Information or VMA Balancer Tool
   from the Action menu in HVAC PRO software.
    If you select Controller Information, select Single
    Device.
4. Select Zone Bus. The Controller Information
   screen or VMA Balancer Tool screen appears.
5. Select an N2 address from the drop-down list.

6   VAV Modular Assembly (VMA) 1430 Installation Instructions
Setting the Damper Position                                Repairs and Replacement
Use the following procedure to set the damper              Use Table 2 to order replacement controllers and
position.                                                  accessories.
1. Locate the damper position. Note the direction to
   close the damper.                                       Table 2: Ordering Information

2. Set the damper position:                                  Product Code       Description
                                                             Number
    a. For 90° boxes, grasp the damper shaft firmly
       with pliers and manually position it to fully         AP-VMA1430-0       VMA1430 controller, single unit
       closed (icon perpendicular to airflow). Push          AP-VMA1430-0D      VMA1430 controller, bulk pack
       down and hold the gear release lever and turn         AP-VMA1430-0G      VMA1430 controller, Buy American
       the VMA coupler until it contacts the                 AP-TBK1002-0       2-position screw terminals that
       mechanical end-stop at the fully closed                                  plug into spade lugs
       position.
                                                             AP-TBK1003-0       3-position screw terminals that
    b. For 45° or 60° boxes, grasp the damper shaft                             plug into spade lugs
       firmly with pliers and manually position it to        AS-CBLPRO-2        Converter for programming
       fully open. Push down and hold the gear                                  address
       release lever and turn the VMA coupler until it       AS-CVTPROx00-0     Converter for programming
       contacts the mechanical end-stop at the fully                            address
       open position.
3. Tighten the set screw to the shaft using an 8 mm
   (5/16 in.) wrench or 10 mm (3/8 in.) 12 point
   socket wrench. Tighten to 17 to 21 N⋅m
   [150 to 180 lb⋅in. (14 lb⋅ft)].
4. Push the gear release lever down, and turn the
   VMA coupler by hand to ensure that the damper
   rotates from full closed to full open positions
   without binding.
5. Plug or seal the end of hollow damper shaft to
   stop cold duct air from affecting the circuitry when
   the VMA is mounted in another enclosure.
6. Attach the pneumatic tubing to the pressure
   sensor with the HI (red) tubing connected to the
   inlet or high pressure side. The clear tube
   connects to the LO inlet of the VAV box.

                                                    VAV Modular Assembly (VMA) 1430 Installation Instructions      7
Technical Specifications
    Product                           Variable Air Volume Modular Assembly (VMA)
    Power Requirements                Supply Voltage: 20-30 VAC at 50 or 60 Hz
                                      Power Consumption: 3 VA maximum (relay, actuator, and valve requirements not included)
    Optional 24 VAC Fuse              1.2 ampere
    Current
    Terminations                      Standard: 6.3 mm (1/4 in.) spade lugs except communications, which are screw terminals
                                      Optional: 2 or 3 position screw terminals that plug into spade lugs
                                      (optional accessories AP-TBK1002-0 or AP-TBK1003-0)
    Controller Addressing             DIP switch set (1-253). Address 254 is reserved (0 or 255 is for software addressing).
    Communications Bus                N2 Bus between VMA controller and NCM or N30 supervisory controller
                                      Zone Bus between VMA controller and room sensor (8-pin phone jack or wire to spade
                                      lugs)
    Mounting                          Mounts to duct with two self-drilling mounting screws provided.
    Agency Listings                   IEEE472, IEEE518, IEEE587 Category A/B, ANSI, C62.41
                                      C-tick Australia/NZ, AS/NZS 4251.1
                                      CFR47, Part 15, Subpart B, Class A/B
                                      UL 916 Listed, UL 94-5VB, CSA 22.2 No. 205,
                                      IEC-950, IEC 801
                                      CE Directive (89/336/EEC, EN50081-1, EN50082-2)
    Ambient Operating                 0 to 50°C (32 to 122°F) 10 to 90% RH noncondensing
    Conditions
    Ambient Storage                   -40 to 70°C (-40 to 158°F) 10 to 90% RH noncondensing
    Conditions
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
FCC Part 15 Label - Note: This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15
of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference, in which case the users will be required to correct the interference at their own expense.

Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                                 Published in U.S.A.
Milwaukee, WI 53201                                                                                                    www.johnsoncontrols.com

8     VAV Modular Assembly (VMA) 1430 Installation Instructions

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