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VAV Modular Assembly (VMA) 1410/1420 Installation Guide

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Група обладнанняVMA14 VAV Modular Assembly
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Installation Instructions
                                                                                       Issue Date April 2016

                    VAV Modular Assembly (VMA) 1410/1420

Application                                                Hardware Addressing
The Variable Air Volume (VAV) Modular Assembly             In hardware addressing, the N2 address DIP switches
(VMA) 1400 Series consists of configurable digital         on the side of the VMA are manually set to the
controllers. Both the VMA1410 and 1420 have a              appropriate address (Figure 1). The N2 hardware
pressure sensor and actuator in a prewired unit. For       address equals the sum of the values beside each
additional information, refer to the Variable Air Volume   DIP switch that is set to ON. For example, if the first
Modular Assembly (VMA) 1400 Series Overview and            DIP switch (1) and the fifth DIP switch (16) are both
Engineering Guidelines Technical Bulletin                  set to ON, the N2 hardware address for that controller
(LIT-6363120) and the Variable Air Volume Modular          is 17 (1 + 16 = 17).
Assembly (VMA) 1400 Series Application Note                Use Addresses 1-253 (254 is reserved and should not
(LIT-6375125). Use HVAC PRO software to program            be used by any N2 device on the same N2 trunk).
these controllers. (Use EURO PRO in Europe.)
                                                           Software Addressing
Installation                                               In software addressing, use HVAC PRO software
Set the N2 addresses using the following instructions      Release 8.01 or later to set the N2 address of each
before mounting the VMA.                                   VMA over the Zone Bus. The VMA must be at
                                                           firmware Revision B12 or later in order to use software
Setting N2 Addresses                                       addressing.
There are two ways to set the N2 addresses for VAV         To use software addressing:
boxes: hardware addressing or software addressing.
Hardware addresses take priority over software             1. Set DIP switches to address 0 or 255 and install
addresses. If software addressing is used, the                the VMAs. If the DIP switches are set to any other
hardware address of each VMA must be disabled by              value during power up, the controller defaults to
setting the N2 address (DIP) switch to 0 or to 255.           hardware addressing.

                      N2 Address         To CCW              To CW
                      DIP Switches       End Stop           End Stop

                           O
                            F
                       O    F
                       N

                    128
                      64
                       32
                        16                                                                    Mounting
                          8
                           4                                                                   Screw
                            2
                             1                                                                 Shoulder
                                                                                               Washer

                  example: 16 + 1 = 17
                                             Gear
                      Phone Jack Port       Release
                         (Sensor)         (Push Down)                   Mounting Slot
                                                                                                   packsl1f

                                         Figure 1: VMA1410/1420 Controller

© 2016 Johnson Controls, Inc.                                                                                      1
   Part No. 24-8740-1, Rev. F                                                                 www.johnsoncontrols.com
2. Supply power to the units.                             IMPORTANT:            When the air supply to the VAV
3. Program each address through the Zone Bus              box is below 50°F (10°C), make sure that any
   using a laptop, AS-CBLPRO-2 or                         condensation on the VAV box, particularly on the
   AS-CVTPROx00-0 converter, and                          damper shaft, does not enter the electronics. Mount
   HVAC PRO software Release 8.01 or later. Select        the VMA vertically above the damper shaft to allow
   either Controller Information or VMA Balancer Tool     any shaft condensation to fall away from the VMA
   from the Action menu in HVAC PRO software.             controller. Additional measures may be required in
                                                          some installations.
If you select Controller Information, select Single
Device.                                                  3. Secure the self-drilling No. 10 screw into the
4. Select Zone Bus. The Controller Information              VMA mounting slot with a power screwdriver and
   screen or VMA Balancer Tool screen appears.              100 mm (4-inch) extension socket. Otherwise, use
                                                            a punch to mark the position of the shoulder
5. Select an N2 address from the drop-down list.            washer, and then drill a hole into the VAV box
6. Click Set Address.                                       through the mark using a 3.5 mm (9/64 in.) drill bit.
                                                            Insert the mounting screw, and tighten against the
7. Wait for the new address to appear in the                washer.
   N2 Address field of the Controller Information
   screen or Balancer Tool screen.                        IMPORTANT:          Do not overtighten the screws,
Alternately, program each address through the Zone        or the threads may strip. If mounting to the VAV box,
Bus using a Palm™ compatible handheld device and          make sure the screws do not interfere with damper
the VMA1400 Balancing Tool (VBT) software. Refer to       blade movement.
the Auxiliary Gear Technical Bulletin (LIT-6363080)
and Using the VMA1400 Balancing Tool (VBT)               4. Locate the damper position using typical marking
Software Technical Bulletin (LIT-6363092).                  on the end of the damper shaft (see Figure 2).
Refer to the Testing and Receiving Data from
Controllers chapter (LIT-63750416) of the HVAC PRO                                             packsli4

User’s Guide for more information.
                                                             Figure 2: Typical Damper Shaft End Icons
Mounting                                                 5. Note the direction, Clockwise (CW) or
For additional information, refer to the Mounting and       Counterclockwise (CCW), required to close the
Wiring Variable Air Volume Modular Assembly (VMA)           damper. Grasp the damper shaft firmly with pliers
1400 Series Controllers Technical Bulletin                  and either manually close the damper for 90°
(LIT-6363125).                                              boxes or manually open the damper for 45° or 60°
To mount the VMA1410/1420:                                  boxes.

1. Set the N2 address DIP switches to the                6. Push down and hold the gear release lever (see
   appropriate address before mounting the VMA.             Figure 1), and turn the VMA coupler until it
   Make sure the switches are pressed fully to the          contacts the mechanical end-stop at either the
   required position. See the Setting N2 Addresses          fully closed (90° boxes) or fully open (45° or
   section in this document.                                60° boxes) position.

2. Place the VMA in the proper mounting position on      7. If the damper for a 90° box closes CCW, rotate the
   the damper shaft so that the wiring connections          coupler to the CCW mechanical limit. If the
   are easily accessible. Make sure the VMA base is         damper for a 90° box closes CW, rotate the
   parallel to the VAV box. If needed, use a spacer to      coupler to the CW mechanical limit.
   offset tipping of the VMA caused by                      The open end-stop is automatically set for
   shaft bushings.                                          90° boxes. Hard stops must be provided for 45°
                                                            and 60° boxes at both fully closed and fully open
                                                            damper positions. By installing the VMA at the fully
                                                            open position, the VMA provides the open stop for
                                                            45° and 60° boxes. The closed damper seal
                                                            provides the fully closed stop.

2   VAV Modular Assembly (VMA) 1410/1420 Installation Instructions
8. Tighten the square coupler bolt to the shaft using        Wiring
   an 8 mm (5/16 in.) wrench or 10 mm (3/8 in.)

                                                                 !
   12-point socket. Tighten to 17 to 21 N⋅m (150 to
   180 lb⋅in [14 lb⋅ft]).                                             CAUTION: Risk of Electric Shock.
9. Loop the pneumatic tubing to include a trap for            Disconnect supply power to the VMA1410/1420
   condensation. Attach the tubing from the VMA to            before attempting to adjust the DIP-switch. Failure to
   the VAV box pickup. The HI (red) tubing is                 disconnect the supply power may result in electric
   connected to the inlet or high-pressure side and           shock.
   the clear tubing to the low side (see Figure 3).
                                                             To wire the VMA:
10. Push the gear release lever, and turn the actuator
                                                             1. Terminate wiring per engineering drawings.
    coupling manually to ensure that the actuator can
    rotate from full closed to full open positions without   2. Install the N2 Bus to the Network Control Module
    binding.                                                    (NCM) or N30/N31 controller in a daisy chain only
                                                                (see Figure 3).
11. Complete the mounting by rotating the damper to
    the full open position.                                  3. Ensure the N2 address DIP switches are set to the
                                                                appropriate hardware address (0 or 255 if using
                                                                software addressing).
   !      CAUTION: Risk of Equipment Damage.                 4. Connect power to the VMA.
 Rotate the damper to full open position before
 starting the air handler. Failure to rotate the damper      5. Download, commission, and balance the VMA.
 to the full-open position may result in damage to the
 VAV box when the air handler is started.

Table 1: VMA Wiring List
 Point   Description         Range           Input or        Maximum     Maximum       Cable            Wire Size in
                                             Load            Voltage     Current       Length           mm or mm2
                                             Impedance                                                  (AWG)
                                             (ohms)
 AI-1*   Zone                1 K ohm         10 K            5 VDC       0.5 mA        150 m (500 ft)   1.5 mm2 (18)
         Temperature         Nickel,                                                   30 m (100 ft)    0.6 mm (24)
                             Silicon, or
                             Platinum
                             2.25 K ohm      10 K            5 VDC       0.5 mA        150 m (500 ft)   0.6 mm to 1.5
                             NTC                                                                        mm2 (24 to
                             (Negative                                                                  18)
                             Temperature
                             Coefficient)
 AI-2*   Zone Setpoint       1.6 K ohm       10 K            5 VDC       0.5 mA        150 m (500 ft)   1.5 mm2 (18)
                             2-wire                                                    30 m (100 ft)    0.6 mm (24)
                             potentiometer
 AI-3*   Humidity            0 to 10 VDC     1.1 M           16.5 VDC    15 mA         150 m (500 ft)   0.6 mm to 1.5
         Transmitter                                                                                    mm2 (24 to
                                                                                                        18)
 AI-4*   Perimeter           1 K ohm         10 K            5 VDC       0.5 mA        150 m (500 ft)   1.5 mm2 (18)
         Temperature or      Nickel,                                                   30 m (100 ft)    0.6 mm (24)
         Supply Air          Silicon, or
         Temperature         Platinum
                             2.25 K ohm      10 K            5 VDC       0.5 mA        150 m (500 ft)   0.6 mm to 1.5
                             NTC                                                                        mm2 (24 to
                                                                                                        18)
 Continued on next page . . .

                                               VAV Modular Assembly (VMA) 1410/1420 Installation Instructions           3
Point      Description      Range            Input or    Maximum     Maximum       Cable           Wire Size in
(Cont.)                                      Load        Voltage     Current       Length          mm or mm2
                                             Impedance                                             (AWG)
                                             (ohms)
AI-5*      Velocity         0-1.5 in. W.C.   250 K       5 VDC       0.020 mA      Internal        NA
           Pressure         (0.5 to
           (internal)       4.5 VDC)
BI-1*      Temporary        0-5 VDC,         440         5 VDC       10 mA         150 m           1.5 mm2 (18)
           Occupied         3.1 V trigger                                          (500 ft)
                                                                                   30 m (100 ft)   0.6 mm (24)
BI-2*      Comfort          0-15 VDC,        47 K        17 VDC      0.3 mA        150 m           0.6 mm to 1.5
           (occupied)       2.5 V trigger                                          (500 ft)        mm2 (24 to
                                                                                                   18)
BI-3*      Window, Off      0-15 VDC,        47 K        17 VDC      0.3 mA        150 m           0.6 mm to 1.5
           (shutdown)       2.5 V trigger                                          (500 ft)        mm2 (24 to
                                                                                                   18)
AO-1*      Proportional     0-10 VDC         1 K-10 M    10 VDC      10 mA         150 m           1.5 mm2 (18)
           Heat/                                                                   (500 ft)
           Humidity/Fan                                                            60 m (200 ft)   0.6 mm (24)
           Speed
AO-2*      Proportional     0-10 VDC         1 K-10 M    10 VDC      10 mA         150 m           1.5 mm2 (18)
           Heat/                                                                   (500 ft)
           Humidity/Fan                                                            60 m (200 ft)   0.6 mm (24)
           Speed
BO-1, 2,   Fan/Box Heat/    24 VAC           48-1000     30 VAC      100 mA        150 m           1.5 mm2 (18)
3, 4, 5^   Baseboard        @25-500 mA                                             (500 ft)
           Heat/Electric                                             100 mA        30 m (100 ft)   0.6 mm (24)
           Heat/Lighting
                                                                     500 mA        30 m (100 ft)   1.5 mm2 (18)
                                                                     500 mA        6 m (20 ft)     0.6 mm (24)
SM-1^      Stepper Motor    ±34 VDC          72-100      40 VDC      250 mA        Internal        NA
           (internal)       2-phase
N2         Networking       ±5 V transmit,   200         5 VDC       100 mA        1500 m          0.6 mm to 1.5
Bus*^      Bus              ±0.2 V                                                 (5000 ft)       mm2 (24 to
                            receive                                                                18)
Zone       Local Room       ±0-5 VDC         >3000       5 VDC       100 mA        150 m           0.6 mm to 1.5
Bus*       Sensor Bus                                                              (500 ft)        mm2 (24 to
                                                                                                   18)
Room       AI-1, AI-2,      See Zone                                               7.5 m (25 ft)   0.6 mm (24)
Sensor     BI-1,            Bus above.                                             15 m (50 ft)    eight-
Cable*     Zone Bus, and                                                                           conductor
                                                                                   30 m (100 ft)
           +15 VDC                                                                                 phone cable
+15        DC Output        14-18 VDC        1 K-10 M    18 VDC      35 mA         150 m           1.5 mm2 (18)
VDC*       Supply                                                                  (500 ft)
                                                                                   60 m (200 ft)   0.6 mm (24)
24 VAC     AC Supply        20-30 VAC        12-48       30 VAC      417 mA (100   67 m (222 ft)   6 mm2 (10)
Power      Voltage                                                   VA cable      42 m (140 ft)   4 mm2 (12)
In^                                                                  length)
                                                                                   27 m (88 ft)    2.5 mm2 (14)
                                                                                   17 m (55 ft)    1.5 mm2 (16)
                                                                                   11 m (35 ft)    1.5 mm2 (18)
*   Isolated from 24 VAC.
^   Isolated from AI, BI, AO, Zone Bus, 15 VDC.
Note:    All field terminals are power limited.

4   VAV Modular Assembly (VMA) 1410/1420 Installation Instructions
                                                                                                                                                                                                                                    CW            HI
                                                                                                                                                                                          Coupler Bolt                            End Stop      (Red)
                                                                                                                                                                                          Set Screw                                                               LO
                                                                                                                                                                            Coupler

                                                                                                                                                                     CCW                                                                                  Pneumatic Tubing
                                                                                                                                                                     End                                                                                (Differential Pressure)
                                                                                                                                                                     Stop
                                                                                                                                                                                                                                                                     TE-6700
                                                                                                                                            Optional National Electrical Code (NEC)                                                                TMZ1600         Screw Numbers
                                                                                                                           Class2                    if More than 150 VAC Primary
                                                                                                                                                                                                                                                    Wiring
                                                                                                                        Energy Limited
                                                                                                                         Transformer
                                                                                                                                                                      (1) 24 VAC                                                               (18) BI-1                 8              TB1-1
                                                                                                                                                                      (2) 24 VAC                                                               (19) COM                  6              TB2-7
                                                                                                                    Primary        24 VAC                             (3) Earth Gnd.                                                           (20) BI-2
                                                                                                                                                                          (Optional)                                                           (21) COM
                                                                                                                                                           24 VAC
                                                                                                                                                   Fan                (4) BO-1*                                                                (22) BI-3
                                                                                                                                                  Relay               (5) BCOM*                                                                (23) COM             6
                                                                                                                                                             open     (6) BO-2*                                                                (24) +15 VDC*        5
                                                                                                                                                3-wire
                                                                                                                                           Incremental       close    (7) BCOM*                                                                (25) +15 VDC              5              TB2-8
                                                                                                                                                 Valve                                                                                         (26) AI-1             3   1              TB1-3
                                                                                                                                              Actuator                (9) BCOM*                                                                (27) COM              4   2              TB1-4
                                                                                                                                         COM                 open                                                                              (28) AI-2                 4              TB1-2
                                                                                                                                                3-wire                (11) BCOM*                                                               (29) COM                  3
                                                                                                                                                             close
                                                                                                                                            Baseboard                                                                                                               8    7              TB2-5
                                                                                                                                                                      (12) BO-5*                                                               (30) AI-3*
                                                                                                                                                  Heat                                                                                                                                  TB2-6
                                                                                                                                                                      (13) BCOM*                                                               (31) COM*
                                                                                                                                                                                                         SHLD   REF   N2-   N2+
                                                                                                                                                                      (14) AO-1*
                                                                                                                                                                      (15) COM*
                                                                                                                                                                      (16) AO-2*                                                               (34) ZB+
                                                                                                                                                                      (17) COM*                                                                (35) ZB- (Europe)
                                                                                                                                     2-wire
                                                                                                                                  Proportional
                                                                                                                                 Valve Actuator                                                                                                               TE-7000
                                                                                                                                                                                                                                                           Screw Numbers
                                                                 Figure 3: Typical VMA1410/1420 Wiring Interface

                                                                                                                                                                                                                                                              (Europe)
                                                                                                                   LED Visual Response                       Action
                                                                                                                   Flashes at 1 second rate                  During initialization
                                                                                                                   Irregular flashing 4 times per second     After communications established                                                 * Included on VMA1420 only.
                                                                                                                   Rapid flashing 20 times per second        Needs core code download.
                                                                                                                   Not lit                                   No power or +15V shorted
                                                                                                                                                                            Optional N2 Shield

                                                                                                                                                                          To Next                                                                         To NCM
                                                                                                                                                                         N2 Device                                                                        N2 Bus             Wiringis
                                                                                                                                                                                                                                             24-18 AWG
VAV Modular Assembly (VMA) 1410/1420 Installation Instructions

5
Technical Specifications
 Product Name                        Variable Air Volume Modular Assembly (VMA)
 Product Code Number                                  Cooling Only Models                    Cooling with Reheat and/or Fan Powered
                                                                                             Models
                                     Single Unit      AP-VMA1410-0                           AP-VMA1420-0
                                     Bulk Pack        AP-VMA1410-0D                          AP-VMA1420-0D
                                     Buy              AP-VMA1410-0G                          AP-VMA1420-0G
                                     American
 Supply Voltage                      20-30 VAC at 50 or 60 Hz
 Power Consumption                   10 VA maximum (relay and valve requirements not included)
 Optional 24 VAC Fuse                VMA1410 = 0.6 ampere, VMA1420 = 2.0 ampere
 Current
 Ambient Operating                   0 to 50°C (32 to 122°F)
 Conditions
 Ambient Storage                     -40 to 70°C (-40 to 158°F)
 Conditions
 Terminations                        6.3 mm (1/4 in.) spade lugs except communications, which are screw terminals
 Optional Terminations               2 or 3 position screw terminals that plug onto spade lugs (optional accessories) 2-position
                                     screw terminal: AP-TBK1002-0
                                     3-position screw terminal: AP-TBK1003-0
                                     Replacement N2 Communications Bus terminal: AP-TBK4N2-0
 Controller Addressing               DIP switch set (1-253)
                                     Address 254 is reserved (0 or 255 is used for software addressing). Software addressable
                                     with HVAC PRO Release 8.01 or later
 Communications Bus                  N2 Bus between VMA controller and supervisory controller (3-wire) Zone Bus between VMA
                                     controller and room sensor (8-pin phone jack or wire to spade lugs or optional plug-on
                                     terminals)
 Mounting                            Mounts to damper shaft using single set screw and to duct with single mounting screw.
 Actuator Rating                     4 N⋅m (35 lb⋅in) minimum
                                     Minimum shaft length = 44 mm (1 3/4 in.)
 Standards Compliance                IEEE 472, IEEE518,                      UL 916 Listed
                                     IEEE587 Category A/B, ANSI              UL 94-5VB
                                     C62.41                                  CSA 22.2 No. 205
                                     FCC Part 15, Subpart J, Class           IEC-950, IEC 801
                                     A/B
                                                                             CE Directive (89/336/EEC, EN50081-1, EN50082-2)
                                     CISPR 22, Class B
FCC Part 15 Label - Note: This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15
of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference, in which case the user will be required to correct the interference at their own expense.

European Single Point of Contact:            NA/SA Single Point of Contact:            APAC Single Point of Contact:
JOHNSON CONTROLS                             JOHNSON CONTROLS                          JOHNSON CONTROLS
WESTENDHOF 3                                 507 E MICHIGAN ST                         C/O CONTROLS PRODUCT MANAGEMENT
45143 ESSEN                                  MILWAUKEE WI 53202                        NO. 22 BLOCK D NEW DISTRICT
GERMANY                                      USA                                       WUXI JIANGSU PROVINCE 214142
                                                                                       CHINA

Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                             Published in U.S.A.
Milwaukee, WI 53201                                                                                                www.johnsoncontrols.com

6   VAV Modular Assembly (VMA) 1410/1420 Installation Instructions

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