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Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin

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Product Bulletin
                                                                                      Issue Date       March 27, 2009

                    Variable Air Volume Modular Assembly (VMA)
                                     1400 Series

The Variable Air Volume Modular Assembly (VMA)
Series is a family of configurable digital controllers.
Each model in the VMA1400 Series combines a
controller, pressure sensor, and/or actuator housed in
one preassembled unit.
Unique features that reduce installation and
commissioning time while enhancing Variable Air
Volume (VAV) system operation make the VMA the
product of choice for VAV systems.
The VMA1400 Series is available in four models:
•   Cooling Only (VMA1410)
•   Cooling with Reheat and/or Fan (VMA1420)
•   External Actuator (VMA1430)
•   Metasys® Zoning Package (VMA1440)
Note: The VMA1440 is used exclusively as part of                    Figure 1: VMA1430 and VMA1410/1420
the Metasys Zoning Package. See the Metasys Zoning                             (1440 Not Shown)
Package Product Bulletin (LIT-639050) for details.

                                               Features and Benefits
                  ‰ Integrated Module                Includes controller, pressure sensor, and/or
                                                     actuator, preassembled to reduce installation
                                                     time
                  ‰ Enhanced Actuator                Provides a fast response stepper motor that
                       (All Models but 1430)         drives the damper from full open to close in
                                                     30 seconds
                  ‰ Automated Commissioning          Uses Proportional Adaptive (P-Adaptive) and
                       (All Models but 1440)         Pattern Recognition Adaptive Control (PRAC)
                                                     for continuous loop tuning
                  ‰ Advanced Diagnostics             Offers damper stall detection, starved box
                                                     detection, actuator motor duty cycle, VAV box
                                                     flow test, and other diagnostics on most models
                  ‰ Network Communications           Enables integration into a Building Automation
                                                     System (BAS)
                  ‰ Easy Configuration               Provides simple question/answer software format
                                                     for quick selection of project-specific applications
                  ‰ Software Addressing              Allows remote addressing and identification
                                                     from a configuration tool

© 2009 Johnson Controls, Inc.                                                                                             1
  Code No. LIT-635058                                                                                www.johnsoncontrols.com
Actuator Enhancements                                         Applications
The VMA1410, 1420, and 1440 use an actuator with              The VMA1400 Series controllers can be configured for
a fast response stepper motor, which is quiet                 most single and dual duct VAV applications. The
(<35 dBA) and precise (23 K resolution). The stepper          VMA1420 requires an additional damper actuator with
motor drives the damper from full open to full close in       Differential Pressure Transducer (DPT) sensor for dual
30 seconds. This significantly reduces the time to            duct or supply/exhaust applications. The VMA1430
commission and balance a VAV terminal box. The                requires two external actuators and an additional DPT
stepper motor quickly and accurately adjusts the              for dual duct or supply/exhaust applications.
damper position in response to new conditions,
                                                              Standard applications for the VMA1410, 1420, and
minimizing position hunting and motor runtime. The
                                                              1430 reside in the HVAC PRO library. The VMA1440
VMA1430 requires an external floating/3-wire
                                                              is factory loaded with the Metasys Zoning Package
(incremental) or proportional actuator.
                                                              application.
                                                              See Table 1 and Table 2 for more detailed application
                                                              and control options. Also refer to the Variable Air
                                                              Volume Modular Assembly (VMA) 1400 Series
                                                              Application Note (LIT-6375125).

Table 1: Applications
 Applications                        Control Options                                       VMA1400 Model
                                                                                    1410    1420 1430 1440
 System Types                        Single Duct                                      x       x        x       x
                                     Dual Duct                                                x        x
                                     Fan Powered (Series or Parallel)                         x        x       x
                                     Pressure Independent                             x       x        x
                                     Supply/Exhaust                                           x        x
                                     Metasys Zoning Package                                                    x
 Heating (Terminal Box)              Floating 3-Wire Valve Actuator                           x        x       x
                                     Proportional Valve Actuator                              x        x       x
                                     Normally Open or Normally Closed Valve                   x        x       x
                                     1-3 Stage Electric                                       x        x
                                     2 Stage Electric                                                          x
 Heating (Supplemental)              Floating 3-Wire Valve Actuator                           x        x       x
                                     Proportional Valve Actuator                              x        x       x
                                     Normally Open or Normally Closed Valve                   x        x       x
                                     Single Stage Electric                                    x        x       x
 Cooling (Terminal Box)              Stepper Motor Damper Actuator                    x       x                x
 Floating/3-Wire (Incremental)       External Damper and Valve                                x        x
 Actuator                            Valve only                                                                x
 Proportional Actuator               External Damper and Valve                                x        x       x
 Fan (Fan Powered Terminal Box)      Parallel, Temperature based                              x        x       x
                                     Parallel, Airflow Setpoint                               x        x
                                     Series, On/Off Control                                   x        x       x
                                     Series, Proportional Control                             x        x
 Lighting                            On/Off (In Relation to Occupancy Mode)                   x        x
 Modes                               Occ/Temp Occ/Standby/Off/Shutdown/Window         x       x        x
                                     Occ/Temp Occ/Unocc                                                        x

2   Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin
Advanced Diagnostics                                      Automated Commissioning
The VMA1400 Series has several unique diagnostic          Simply mount, wire, configure, download, and
features. Diagnostics include damper stall detection      commission the controller. Because the VMA1410,
(all models but VMA1430), starved box detection (all      1420, and 1430 perform loop tuning automatically,
models but VMA1440), actuator motor duty cycle,           there is no need to set proportional bands and
VAV box flow test, and others.                            integration terms (the VMA1440 works with factory-set
                                                          parameters). There is no need to set any jumpers or
The VMA constantly monitors the space temperature
                                                          switches. Even network addressing can be done via
and airflow and generates alarms to alert the operator
                                                          software, if desired. Refer to Table 2 for point
of setpoint deviations. The operator can react quickly,
                                                          assignments and ratings.
taking corrective action to get the system back into
desired operation. This assures occupants better          The VMA1410, 1420, and 1440 are configured to
comfort control.                                          detect the damper end-stops automatically. On power
                                                          up, the actuator drives to both hard stops on the
Functionality                                             VAV box and remembers these positions. These
                                                          automated features get the system operating quickly.
Quick installation and easy commissioning help to
greatly reduce setup time. The integrated VMA1400
package design reduces or eliminates the need to          Hardware
fasten and wire the pressure sensor and actuator to       The VMA1400 modular assembly is in a durable,
the controller.                                           plenum-rated, plastic housing. The controller and
                                                          pressure sensor are enclosed in one module attached
The unique stepper motors in the VMA1410, 1420,
                                                          to the actuator.
and 1440 allow fast positioning of the damper. Modular
assembly and automated tuning reduce the total time       The unique VMA1400 plastic housing may eliminate
spent at the job site while still providing a quality     the need for a separate enclosure for plenum-rated
installation. New software commissioning tools quickly    construction. Check code requirements for appropriate
monitor and adjust all operating parameters.              applications. Line voltage relays and transformers still
                                                          require an enclosure.
Programs and configuration data are saved in
non-volatile Flash memory. Because of this, there is      The N2 communication connector has removable
no need to reload software if a power failure occurs.     screw terminals. Input/Output (I/O) connections to the
                                                          VMA are easy-to-use spade lugs. If you prefer screw
Additionally, users can download firmware upgrades to
                                                          terminal I/O connections, be sure to order the
existing units when enhancements are developed,
                                                          appropriate optional removable screw terminal kit
without replacing the controller.
                                                          accessories.
HVAC PRO software and VMA1400 Balancing Tool
                                                          The differential pressure sensor in the
(VBT) software allow remote checkout and
                                                          VMA1400 Series controllers (all models but VMA1440)
commissioning of the VAV box.
                                                          provides consistent flow readings with minimal drift.
Note: VBT software cannot be used with the                This means auto-zero calibration is required less often.
VMA1440.                                                  There are no filters to change, which ensures
                                                          accuracy.
The user can also assign address identification to the
VMA1400 Series product, either using hardware DIP         A Light-Emitting Diode (LED), visible through the
switches or software. Set the DIP switches to 0 or 255    VMA1400 housing, indicates that power is connected
(factory set to 255) to allow software addressing.        and communication has been established.

                                   Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin         3
Table 2: Available VMA Models
Inputs/Outputs                      Points         Rating                                    VMA1400 Model
                                                                                      1410    1420 1430 1440
Analog Inputs:
Zone Temperature                    AI-1 *         1 K Ni, Si, Pt, or 2.25 K NTC       x       x      x       x
Zone Setpoint                       AI-2 *         1.6 K ohm Potentiometer             x       x      x       x
Sideloop (humidity, dew point)      AI-3           0-16 VDC                                    x      x       x
(for 1410, 1420, 1430) or Static
Pressure (for 1440)
Supply Air Temperature or           AI-4           1 K Ni, Si, Pt, or 2.25 K NTC               x      x       x
Supplemental Heat Temperature
Velocity Pressure                   Internal       0-374 pa (0-1.5 in. W.C.)           x       x      x
Binary Inputs:
Temporary Occupied Button           BI-1 *         Dry contact                         x       x      x       x
Occupied or                         BI-2           Dry contact                         x       x      x
User Configurable (for 1440)
Off or Window or Shutdown           BI-3           Dry contact                         x       x      x       x
(for 1410, 1420, 1430) or
User Configurable (for 1440)
Analog Outputs:
Proportional Heat or                AO-1           0-10 VDC @ 10 mA                            x      x       x
External Damper                     AO-2           0-10 VDC @ 10 mA                            x      x       x
(for 1440, AO-2 is Bypass/
Subordinate Damper)
Binary Outputs:
Lights, Fan, External Damper, Box   BO-1 - BO-5    24 VAC Triac @ 0.5 A each                   x      x       x
Heat - On/Off Valve or 1-3 stage    (BO-1 - BO-4
Electric, Supplemental Heat -       for 1440)
On/Off Valve or Single Stage
Electric Heat
Stepper Motor with Position         Internal       2-phase Stepper [up to              x       x              x
Feedback                                           93° rotation @ 4 N.m (35 lb.in)]
*   Zone bus commands override these inputs when used with TE-7700 RF Temperature Sensors. The inputs cannot be
used for any other purpose.

Installation
Field mounting the VMA1400 Series controller is easy.       Only one mounting screw is used to mount the
Minimal wiring and fastening, automatic loop tuning,        VMA1410, 1420, and 1440 to the VAV terminal box.
fast damper response, and multiple units powered by         Two screws mount the VMA1430. Additionally, on the
one transformer are only some of the timesaving             VMA1410/1420/1440, a single set screw attaches the
features.                                                   damper shaft to the actuator. The set screw has a
                                                            self-locking cup point end to resist loosening due to
The small housing dimensions of the VMA1410, 1420,
                                                            vibration.
and 1440 (153 x 102 x 102 mm [6 x 4 x 4 in.]) and
VMA1430 (153 x 102 x 83 mm [6 x 4 x 3.25 in.]) meet         The actuator coupling is serrated, providing additional
industry mounting requirements and make the                 damper shaft grip and minimizing shaft slippage during
controller easy to handle. The VMA1430 has a flat,          operation. The coupling accommodates shafts from
plastic base instead of an actuator.                        10 mm (3/8 in.) square and up to 13 mm (1/2 in.)
                                                            diameter round. A gear release lever allows easy
                                                            resetting of the damper to full open or close.

4   Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin
The controller address, which is unique for each VMA,     Note: When using the dual duct application and/or
can be set using the DIP switches that are accessible     TMZ1600 LCD display room sensor, use
through the VMA housing, or via software using either     HVAC PRO software Release 8.0 or later to configure
HVAC PRO software (Release 7.02 or later) or              the controller. The Supply/Exhaust application requires
VBT1400 software (VMA1410, 1420, or 1430 only).           HVAC PRO software Release 8.01 or later. The
                                                          TE-7700 RF Temperature Sensor System Application
Multiple controllers can be connected to a single
                                                          requires HVAC PRO software Release 8.04 or later.
transformer. Refer to the Variable Air Volume Modular
                                                          (The TE-7700 Series RF Wireless System includes a
Assembly (VMA) 1400 Series Overview and
                                                          TE-7710 RF sensor transmitter and a TE-7720
Engineering Guidelines Technical Bulletin
                                                          RF receiver that is hard-wired to the VMA.)
(LIT-6363120).
                                                          Once the controller is configured, users can make
The AC power input is isolated from the DC inputs and
                                                          future changes to the control setpoints and operating
outputs by an internal transformer. This eliminates
                                                          parameters from any OWS or laptop connected to the
polarity issues, ground loops, and the need for a
                                                          VMA1400 Series controller or room sensor.
separate isolation transformer. Power,
N2 communications, and binary outputs are all             Refer to the HVAC PRO User’s Guide for details.
separately isolated.
                                                          Room Sensors
Metasys Network Configuration                             A variety of room sensors are available for use with
A user can realize even greater benefits when the         the VMA1400. Select the standard TE-6700 room
VMA1400 Series controller is part of a larger             sensor (TE-7000 in Europe), the TMZ1600, or the
Metasys Network that serves a facility. To                TE-7710 RF room sensor. The TMZ1600 allows the
accommodate indoor air quality concerns and energy        user to change temperature setpoints, select a timed
savings strategies, the Metasys Network provides          override occupancy mode, and view the outside air
more complete building control than before. The VMA       temperature simply by using the pushbutton keypad.
connects to the Metasys N2 Bus and a Network
                                                          The TE-7710 allows the user to change the common
Control Module (NCM200 or later) or N30.
                                                          setpoint and select a timed override occupancy mode.
With the network configuration, a user can plug a
                                                          The VMA1400 Series controller connects to TE-6700
laptop directly into the NCM or N30 to monitor
                                                          or TMZ1600 room sensors via an 8-pin phone jack.
controllers on the N2 Bus. No additional converters are
                                                          The TE-6700 also offers models with screw terminal
required.
                                                          connections. The TE-7000 (Europe only) connects
                                                          with screw terminals.
Tool Configuration
                                                          The TE-7720 RF receiver connects to the VMA1400
The VMA1400 Series controller is easily configured
                                                          via an 8-pin phone jack and a 2-wire power cord.
using the HVAC PRO software tool.
HVAC PRO software is part of the M-Tool suite of          Using the 6-pin phone jack on the TE-6700 or
tools. The software also runs on a Metasys Operator       TMZ1600 or 4-pin jack on the TE-7000 (Europe only),
Workstation (OWS) connected to the N2 Bus to              a user can connect a laptop to download, commission,
configure, download, and commission the controller.       and balance.
A user can configure the VMA1400 using
HVAC PRO software (Release 7.02 or later) by simply       Advanced Installation Management (AIM)
responding to a series of yes/no and multiple choice      Tools
questions and specifying setpoints and other              An enhanced room schedule in spreadsheet format
parameters. HVAC PRO software has a library of            saves time when commissioning and balancing the
applications, control sequences, and algorithms that      VMA1400 Series. Users can add new parameters,
automatically configure the controller in response to     including minimum/maximum cubic feet per minute
the answers.                                              (cfm), pickup gain, box area, and bias setting.
                                                          Users can make parameter adjustments in the
                                                          spreadsheet, then download them to multiple
                                                          VMA1400 Series controllers, even those with different
                                                          configurations. Users can print a spreadsheet report
                                                          showing information for all zones in the project.

                                  Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin         5
Balancing Tools
The VMA1400 Series controller includes two balancing                •    VMA1400 Balancing Tool (VBT) software
tool options that make balancing fast and accurate:                      (VMA1410, 1420, and 1430 only). This software is
                                                                         part of Configuration Tools (Release 7.02 or later)
•     HVAC PRO commissioning tool. A balancing tool
                                                                         and can be downloaded to a Palm™ compatible
      screen allows a balancer to quickly make
                                                                         handheld device. Refer to the Using the VMA1400
      adjustments to the VMA without needing to access
                                                                         Balancing Tool (VBT) Software Technical Bulletin
      the configuration. The screen includes controller
                                                                         (LIT-6363092) for more information on
      parameter information including box area, an
                                                                         compatibility and functionality. VBT software is
      automatically calculated pickup gain, and flow
                                                                         also available to order as AP-VMAVBT1-0.
      (cfm) data.
                                                                                    Ethernet Local
                                                                                    Area Network
                                                                                        (LAN)

                                                                               Network
     Network                                                                   Control                            N30
    Control Unit                                                               Module
      (NCU)                                                                    (NCM)

                                                                                                              VMA1400

                                 Operator Workstation

     DX9100                                                DX9100
                        Air Handling Unit (AHU)

                                                                                    VAV

                                                                                                                 UNT

    TC9102
                                                                              VMA1400
                                                            UNT                                               VMA1400
                         VMA1400

                                                                                                                            TE-7720
     Unitary                                                                                                                RF Receiver
    Controller
     (UNT)

                                                                        N2
                                                                                                                         Zone
                                                                                          Zone                           Bus
                   N2                                                               R
                                                                        CablePRO          Bus
                                                                        Converter
                                Room                                                                 Room                  Wireless
           Palm Compatible      Sensor            Laptop                                             Sensor                Sensor
           Handheld Device

           CVTPRO               Zone
           Converter                                                                                          VMAMTSY6
                                Bus

                                         Figure 2: VMA in Metasys Network Diagram

6     Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin
Table 3: Accessories (Order Separately)
         Accessory                                                Description
 Transformer                 AS-XFR050        AS-XFR100         Y63 through Y66 Series
 Screw Terminal Kit          AP-TBK1002-0* Removable 2-position screw terminal kit (100 pcs)
                             AP-TBK1003-0* Removable 3-position screw terminal kit (100 pcs)
                             M9000-106       Removable 4-position screw terminal (1 piece)
                             AP-TBK4N2-0     Replacement N2 Bus 4-position screw terminal kit (10 pcs)
                             * These terminals fit over the existing I/O spade lugs.
 Room Sensors                TE-6700, TE-7000 (Europe only), TE-7710 with TE-7720, and TMZ1600
 8-Pin Room Sensor           Length                                     Part Number
 Communication Cables        7.5 m (25 ft)                              CBL-STAT25-SW
 (Connection made from       15 m (50 ft)                               CBL-STAT50-SW
 back of sensor.)            22.5 m (75 ft)                             CBL-STAT75-SW
                             30 m (100 ft)                              CBL-STAT100-SW
 HVAC PRO Software           MW-MTOOL-0
 (EURO PRO in Europe)            M-Tool Release 2.0 or later, which includes HVAC PRO software Release 8.01,
                                 supports dual duct application, supply/exhaust application, and TMZ1600 LCD room
                                 sensor.
                                 M-Tool Release 5.1 includes HVAC PRO software Release 8.04 to support the
                                 TE-7700 RF Sensor.
 VBT Software                AP-VMAVBT Version 2.0 is available or M-Tool Release 5.1 or later includes the VBT
                             Software.
 Converters                  AS-CVTPROx00-0        AS-CBLPRO-2 (US)       IU-9100-0 (Europe)    MM-CVT101-0 (US)
 Note:   The Zone Terminal does not communicate with the VMA.

                                  Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin           7
Technical Specifications
    Product Name                   Variable Air Volume Modular Assembly (VMA) 1400 Series
    Product Code Number            Cooling Only:          Cooling w/Reheat        External Actuator:    Metasys Zoning
                                                          and/or Fan:                                   Package:
            Single Unit:           AP-VMA1410-0           AP-VMA1420-0            AP-VMA1430-0          AP-VMA1440-0
            Bulk Pack:             AP-VMA1410-0D          AP-VMA1420-0D           AP-VMA1430-0D
            Buy American:          AP-VMA1410-0G          AP-VMA1420-0G           AP-VMA1430-0G
    Supply Voltage                 20-30 VAC at 50 or 60 Hz
    Optional Fuse Current          0.6 ampere for VMA1410; 2.0 amperes for a VMA1420 and 1440; 1.2 amperes for
                                   VMA1430
    Power Consumption              VMA1410/1420/1440:           10 VA maximum (Relay and valve requirements not included.)
                                   VMA1430:                     3 VA maximum (Damper actuator, relay, and valve
                                                                requirements not included.)
    Ambient Operating              0 to 50°C (32 to 122°F)
    Conditions
    Ambient Storage                -40 to 70°C (-40 to 158°F)
    Conditions
    Terminations                   6.3 mm (1/4 in.) spade lugs (Communication has screw terminals.)
    Serial Interfaces              N2 Bus and Zone Bus
    N2 Controller Addressing       DIP switch set (1-253) Addresses 254 and 255 are reserved. Software addressable with
                                   HVAC PRO software, Release 7.02 or later.
    Communications Bus             N2 between VMA and NCM or N30.
                                   Zone Bus between VMA and room sensor (8-pin phone jack or wire to spade lugs or
                                   optional plug-on terminals) (Not available when the TE-7720 RF Receiver is applied).
    Mounting                       One screw (included) mounts the VMA1410/1420/1440 to the VAV box. One screw
                                   attaches the damper shaft to the actuator, 8 mm (5/16 in.) square head set screw with
                                   44 N⋅m (389.4 lb⋅in.) of axial holding power for up to 13 mm (1/2 in.) round damper shafts.
                                   Minimum damper shaft length is 44.5 mm (1-3/4 in.). Two screws (included) are used to
                                   mount the VMA1430 to the VAV box.
    Housing                        Plastic housing for controller/actuator with UL94-5VB Plenum Flammability Rating
    Dimensions (L x W x H)         VMA1410/1420/1440:           153 x 102 x 102 mm (6 x 4 x 4 in.)
                                   VMA1430:                     153 x 102 x 83 mm (6 x 4 x 3.25 in.)
    Continued on next page . . .

8     Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin
Technical Specifications (Cont.)
  Actuator Torque                     4 N⋅m (35 lb⋅in) minimum (VMA1410/1420/1440 only)
  Shipping Weight                     VMA1410/1420/1440:              13.1 kg (29 lb) for a box of ten, 1.3 kg (2.8 lb) each
                                      VMA1430:                        5 kg (11.02 lb) for a box of ten, 0.5 kg (1.06 lb) each
  Electrical Inputs                   Analog Inputs:
                                      Nickel, silicon, platinum (1 K ohm), or NTC (2.25 K) RTD room sensors,
                                      1.6 K setpoint potentiometer (2-wire)
                                      Voltage input for 0-10 VDC (humidity or pressure sensor)
                                      Binary Inputs: Dry contacts
                                      Input configurations vary based on model type.
  Velocity Pressure                   Velocity Pressure for 374 Pascal (0-1.5 in. W.C.)
  Outputs                             No outputs on VMA1410 (internal stepper motor)
                                      Binary outputs, 24 VAC triac switched, 25-500 mA loads
                                      Stepper drive, 2 to 767 steps per second (23,000 step resolution)
                                      (VMA1410/1420/1440 only)
                                      Analog output, 0-10 VDC @ 10 mA maximum
  Standards Compliance                CSA 22.2 No. 205, UL 916, UL 94-5VB, FCC Part 15, Subpart B, Class A and B, C-tick
                                      Australia/NZ, AS/NZS 4251.1, CISPR 22, Class B, CE Directive (89/336/EEC, EN50081-1,
                                      EN50082-2) Industrial, IEEE 472, IEEE518, IEEE587 Category A/B, IEC-950, IEC 801-2, -
                                      3, -4, -6, -7, -8, ANSI C62.41 A/B
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                                 Published in U.S.A.
Milwaukee, WI 53201                                                                                                    www.johnsoncontrols.com

                                            Variable Air Volume Modular Assembly (VMA) 1400 Series Product Bulletin                             9

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