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VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions

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Код документаva9104-xga-1s-series-electric-non-spring-return-valve-actuators-installation
Група обладнанняVA9104-AGA-1S Electric Non-Spring Return Actuator
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Текст документа

*1413367D*
                                                                             14-1336-7, Rev. D

VA9104-xGA-1S Series Electric Non-Spring Return Valve
Actuators
                                                                                    Part No. 14-1336-7, Rev. D
Installation Instructions                                                                    Issued October 2017

Applications                                              Installation
The VA9104 Series Actuators are direct-mount,             Install the ball valve with the actuator at or above the
non-spring return electric valve actuators that operate   centerline of the horizontal piping (Figure 1).
on AC 24 V power. These synchronous, motor-driven
actuators are used to provide accurate positioning on      IMPORTANT: Do not install or use this VA9104
Johnson Controls® VG1000 Series DN15, DN20, and            Series Electric Non-Spring Return Valve Actuator in
DN25 (1/2, 3/4, and 1 in.) ball valves in HVAC             or near environments where corrosive substances or
applications.                                              vapors could be present. Exposure of the electric
                                                           actuator to corrosive environments may damage the
The VA9104 Series Electric Non-Spring Return               internal components of the device, and will void the
Actuators provide a running torque of 4 Nm (35 lbin).    warranty.
The nominal travel time is 72 seconds at 50 Hz
(60 seconds at 60 Hz) for 90° of rotation.                Special Tool Needed
                                                          To install the actuator, use a digital voltmeter.
 IMPORTANT: Use this VA9104 Series Electric
 Non-Spring Return Valve Actuator only to control
 valves under normal operating conditions. Where
 failure or malfunction of the VA9104 Series electric
 actuator could lead to personal injury or property
 damage to the controlled equipment or other
 property, additional precautions must be designed
 into the control system. Incorporate and maintain
 other devices such as supervisory or alarm systems
 or safety or limit controls intended to warn of, or
 protect against, failure or malfunction of the VA9104
 Series electric actuator.
 IMPORTANT: Utiliser ce VA9104 Series Electric
 Non-Spring Return Valve Actuator uniquement pour
 commander des équipements dans des conditions
 normales de fonctionnement. Lorsqu'une défaillance
 ou un dysfonctionnement du VA9104 Series electric
 actuator risque de provoquer des blessures ou
 d'endommager l'équipement contrôlé ou un autre
 équipement, la conception du système de contrôle
 doit intégrer des dispositifs de protection
 supplémentaires. Veiller dans ce cas à intégrer de
 façon permanente d'autres dispositifs, tels que des
 systèmes de supervision ou d'alarme, ou des
 dispositifs de sécurité ou de limitation, ayant une
 fonction d'avertissement ou de protection en cas de
 défaillance ou de dysfonctionnement du VA9104
 Series electric actuator.

                             VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation            1
                                                                                            Instructions
.

                                                                                                        VA9104-xGA-1S ii01.cdr

          Figure 1:    Mounting Positions for Chilled Water and Condensing Atmosphere Applications

Dimensions
See Figure 2 and Table 1 for valve actuator
dimensions.

                      Minimum Clearance Required
                              89 (3-1/2)

                   71                                                         140
                (2-13/16)                                                   (5-1/2)

                                           F
                                  A

                                       C                         B
    C

                              B

                                                                                                                                 VA9104-xGA-1S ii02.cdr
                                                     E                  E                           G

                                                                                D

             Two-Way Valve                     Three-Way Valve          Two-Way Valve           Three-Way Valve

          Figure 2:    VA9104 Series Electric Non-Spring Return Valve Actuator Dimensions, mm (in.)

2       VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions
Table 1: VA9104-xGx-1S Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
         Dimensions, mm (in.)
 Valve Size,     A                B                C               D                   E              F               G
 DN (in.)1
 DN15 (1/2)      98 (3-7/8)       17 (21/32)       31 (1-7/32)     129 (5-7/64)        64 (2-33/64)   9 (11/32)       32 (1-1/4)
 DN20 (3/4)      98 (3-7/8)       17 (21/32)       31 (1-7/32)     133 (5-7/32)        71 (2-51/64)   9 (11/32)       36 (1-13/32)
 DN25 (1)        100 (3-15/16)    19 (3/4)         33 (1-19/64)    141 (5-9/16)        87 (3-13/32)   9 (11/32)       43 (1-11/16)

1.   On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the valve inlet.

Accessories
Table 2: Accessories (Order Separately)
 Code                Description
 Number
 M9000-550           Mounting Hardware Replacement Kit                         Port A                              Port C

                                                                                                                            VA9104-xGA-1S ii03.cdr
                                                                                Coil                              Common
Mounting
Mounting the Actuator
To mount the actuator to a ball valve:
                                                                                             Port B Bypass
1. Rotate the valve stem manually several times
                                                                       Figure 3:     VG1000 Series Three-Way Ball Valve
   using an adjustable wrench to break the torque that
                                                                                   (Port A Connected to Port C)
   may have built up during long-term storage. Then,
   rotate the valve stem so that Port A on the valve is
   open.
Note: Two-way valves in the fully open position have
the index marking on the top of the valve stem, parallel
to the direction of flow. Two-way valves in the fully                         Port A                           Port C

                                                                                                                                              VA9104-xGA-1S ii04.cdr
closed position have the index marking perpendicular                           Coil                           Common
to the direction of flow. Three-way valves feature
two index markings on the top of the valve stem, with
one of the index markings parallel to the common port.
See Figure 3 and Figure 4.
                                                                                            Port B Bypass

                                                                       Figure 4:     VG1000 Series Three-Way Ball Valve
                                                                                   (Port B Connected to Port C)

                                                                    2. Place the handle on top of the drive shaft as shown
                                                                       in Figure 5. The handle is keyed and can only be
                                                                       mounted in one orientation.

                   VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions                                                           3
3. Insert the M4x60 long machine screw into the hole
   in the handle. Use a No. 2 flat blade screwdriver to
   drive the screw into the drive shaft until the screw
   is below the top of the handle.

                                        Manual Handle
                                        Mounting Screw

                                                                                                                                   VA9104-xGA-1S ii06.cdr
                                              Manual
                                              Override
                                              Handle

                                                         VA9104-xGA-1S ii05.cdr
                                                                                          Figure 6: Two-Way Ball Valve with
                                                                                         VA9104 Actuator (Valve Open Position)

                                                                                  Wiring
                                                                                  VA9104-AGA-1S and VA9104-IGA-1S
            Figure 5:    Installing the Handle                                    The VA9104-AGA and VA9104-IGA Series Electric
                                                                                  Non-Spring Return valve actuators require an AC 24 V
                                                                                  input signal and work with a variety of controllers.
4. Check that the actuator coupler and handle are in
                                                                                  These electric actuators include an integrated 1.2 m
   the fully counterclockwise position as viewed from
                                                                                  (48 in.) long cable. See Figure 7 for proper wiring.
   the top of the actuator. If not, press the actuator
   gear release and rotate the handle until the
                                                                                                       DA   DA
   actuator coupler is fully counterclockwise.
                                                                                                   BLK RED ORN
5. Install the valve actuator over the ball valve                                                    1    2       3
   mounting flange. Depending on the installation,
   position the assembly in any one of four 90°
   increments on the valve.
      Note: For proper operation, the actuator must
      drive the valve counterclockwise to open Port A
      when viewed from above the valve.                                                                       ~ AC 24 V 50/60 Hz

6. To secure the actuator to the valve, use a No. 2                                  Figure 7:    VA9104-AGA-1S and VA9104-IGA
   flat blade screwdriver. Recommended torque is                                                 Control Wiring Diagram
   0.9 to 1.4 Nm (8 to 12 lbin).
                                                                                  Note: For all VA9104-AGA Series actuators, use a
    IMPORTANT: Do not overtighten the manual                                      controller and/or software that provides a timeout
    handle mounting screw. Overtightening may strip                               function at the end of rotation (stall) to avoid excessive
    the threads resulting in damage to the valve stem                             wear or drive time on the actuator motor. The -GGA
    threads.                                                                      and -IGA models have an auto shutoff feature to
                                                                                  prevent excessive wear or drive time on the motor.
                                                                                  VA9104-GGA-1S
                                                                                  The VA9104-GGA Series Electric Non-Spring Return
                                                                                  valve actuators require an AC 24 V power and a
                                                                                  DC 0(2) to 10 V or 0(4) to 20 mA controller input signal.
                                                                                  These electric actuators include an integrated 1.2 m
                                                                                  (48 in.) long cable. See Figure 7 for proper wiring.

4        VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions
                 DC 0(2)...10 V Control                  For Reverse Acting (RA) operation, a minimum control
                 BLK RED GRY ORN                         signal drives the actuator to the full CW position and a
                  1     2      3     4                   maximum signal drives the actuator to the full CCW
                                                         position. To change the factory settings, remove the
                                                         actuator cover and adjust the switches on the circuit
                      AC
                                      +                  board as shown in Figure 10.
                     24 V   ~
                     DC 0(2)...10 V   Y                                                   Rotation Range

                         DC 0(2)...10 V    +
                                          U                                   90°                                  0°
                                                                                    75°    60°   45°   30° 15°
                 0(4)...20 mA Control with                                   0°     15°    30°   45°   60°   75°   90°
                     External Resistor                              0-10V
                  BLK RED GRY ORN                          Direct Feedback 10.0V 8.3V 6.7V 5.0V 3.3V 1.7V 0.0V
                   1       2    3      4                   Acting   2-10V 10.0V 8.7V 7.3V 6.0V 4.7V 3.3V 2.0V
                                                                  Feedback
                                                                   0-10V    0.0V 1.7V 3.3V 5.0V 6.7V 8.3V 10.0V
                                                          Reverse Feedback
                                                                                                                         FIG:fdbk
                                                           Acting   2-10V   2.0V 3.3V 4.7V 6.0V 7.3V 8.7V 10.0V
                      AC              +                           Feedback
                     24 V   ~
                     DC 0(4)...20 V                          Figure 9:   Feedback Signal Relative to the
                                      Y                                    Rotation Range
                         DC 0(4)...10 V    +
                                          U

    Figure 8:   VA9104-GGA-1S Control Wiring
                     Diagram

VA9104-GGA actuators are factory set for Direct
Acting (DA) mode and for a DC 0 to 10 V input control
signal. In DA mode, a minimum control signal drives
the actuator to the full Counterclockwise (CCW)
position, and a maximum control signal drives the
actuator to the full Clockwise (CW) position.              Figure 10: VA9104-GGA Factory Switch Setting

                VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions                5
                                                           IMPORTANT: Make all wiring connections in
         CAUTION: Risk of Electric Shock.                  accordance with local, national, and regional
         Disconnect the power supply before
    !    making electrical connections to avoid
                                                           regulations. Do not exceed the electrical ratings of
                                                           the VA9104 Series Electric Non-Spring Return Valve
         electric shock.                                   Actuator.
         MISE EN GARDE : Risque de décharge
         électrique.
         Débrancher l'alimentation avant de            Setup and Adjustments
         réaliser tout raccordement électrique afin
         d'éviter tout risque de décharge              Commissioning
         électrique.                                   After wiring is complete, apply power to the Variable Air
                                                       Volume (VAV) or Variable Air Volume and Temperature
         CAUTION: Risk of Property Damage.             (VVT) controller and provide input signals to the
         Do not apply power to the system before       actuator to drive it at least one complete cycle open
    !    checking all wiring connections. Short        and closed.
         circuited or improperly connected wires       Troubleshooting
         may result in permanent damage to the
                                                       If the VA9104 Series Electric Non-Spring Return Valve
         equipment.
                                                       Actuator is not responding or working properly:
         MISE EN GARDE : Risque de dégâts              •     verify that the valve actuator assembly is properly
         matériels.                                          secured to the valve
         Ne pas mettre le système sous tension
                                                       •     check that all electrical connections are complete
         avant d'avoir vérifié tous les raccords de
                                                             and that power is applied
         câblage. Des fils formant un court-circuit
         ou connectés de façon incorrecte              •     verify that the valve fully opens and closes, using
         risquent d'endommager                               the gear release button on the actuator and the
         irrémédiablement l'équipement.                      manual override handle, shown in Figure 5.
                                                       Repairs and Replacement
                                                       If the VA9104 Series Electric Non-Spring Return
                                                       Actuator fails to operate within its specifications,
                                                       replace the unit. For a replacement electric actuator,
                                                       contact the nearest Johnson Controls representative.

6   VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions
Technical Specifications
VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators
 Power Requirements                                          AC 24 V +25%/-20% at 50/60 Hz,
                                                             2.3 VA (AGA) 3.0 VA (IGA) requires Class II Power Supply
                                                             2.9 VA (GGA) requires SELV Class III Power Supply
 Control Type                         VA9104-AGA-1S          Floating or On/Off Control without Time Out
                                      VA9104-GGA-1S          Proportional Control
                                      VA9104-IGA-1S          Floating or On/Off Control with Time Out
 Input Signal                         VA9104-AGA-1S          AC 24 V +25%/-20% at 50/60 Hz, Class 2 or SELV, without Time Out
                                      VA9104-GGA-1S          DC 0 (2) to 10 V or 0 (4) to 20 mA with field furnished 500 ohm resistor
                                      VA9104-IGA-1S          AC 24 V +25%/-20% at 50/60 Hz, Class 2 or SELV, with Time Out
 Feedback Signal                      VA9104-GGA-1S          0 to 10 VDC or 2 to 10 VDC for 90° (10 VDC at 1 mA)
                                                             Corresponds to input signal span selection
 Motor Input Impedance                VA9104-AGA-1S          200 ohms Nominal
 Control Input Impedance              VA9104-GGA-1S          Voltage Input: 200,000 ohms
                                                             Current Input: 500 ohms with field furnished 500 ohm resistor
 Running Torque                                              4 Nm (35 lbin)
 Travel Time                                                 72 Seconds at 50 Hz (60 Seconds at 60 Hz) for 90° of Rotation
 Rotation Range                                              93° ±3°, CW or CCW
 Cycles                                                      100,000 Full Stroke Cycles at 20% Duty Cycle;
                                                             2,500,000 Repositions at Rated Running Torque
 Audible Noise Rating                                        35 dBA Nominal at 1 m (39-13/32 in.)
 Electrical Connections               VA9104-xGA-1S          1.2 m (48 in.) Polyvinyl Chloride (PVC) cable with 0.75 mm2 conductors
                                                             (19 AWG) and 6 mm (.25 in.) ferrule ends
 Enclosure                            VA9104-xGA-1S          NEMA 2, IP42
 Ambient Conditions                   Operating              -20 to 60°C (-4 to 140°F); 90% RH Maximum, Noncondensing
                                      Storage                -29 to 66°C (-20 to 150°F); 90% RH Maximum, Noncondensing
 Fluid Temperature Limits             Water                  VG1241 and VG1841 Series Valves: -5 to 95°C (23 to 203°F)
 (Actuator and Valve                                         VG1245 and VG1845 Series Valves: -30 to 100°C (-22 to 212°F)
 Assembly)
                                      Steam                  Not Rated for Steam Service
 Compliance                           United States          UL Listed, CCN XAPX, File 27734
                                                             Plenum Rated, UL2043, suitable for use in other environmental spaces
                                                             (plenums) in accordance with section 300.22.(c) of the National
                                                             Electrical Code
                                      Canada                 cUL Listed, CCN XAPX7, File 27734
                                                             Plenum Rated Per CSA 22.2 No. 236/UL 1995, Heating and Cooling
                                                             Equipment
                                      Europe                 Johnson Controls declares that this product is in compliance with the
                                                             essential requirements and other relevant provisions of the EMC
                                                             Directive 2004/108/EC and the Low Voltage Directive 2006/95/EC.
                                      Australia and          C-Tick Mark, Australia/NZ Emissions Compliant
                                      New Zealand
 Shipping Weight                                             1.0 lb (0.45 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or
misuse of its products.

                     VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions                                 7
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                                                                           507 E. Michigan Street, Milwaukee, WI 53202
                                         Metasys® and Johnson Controls® are registered trademarks of Johnson Controls
                                All other marks herein are the marks of their respective owners. © 2017 Johnson Controls

8     VA9104-xGA-1S Series Electric Non-Spring Return Valve Actuators Installation Instructions

Published in U.S.A.                                                                           www.johnsoncontrols.com

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