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V-3000-8011 (Exposed) and V-3000-8003 (Enclosed) Pneumatic Valve Actuators Product/Technical Bulletin

Вид документаБюлетень виробу
ВиробникJCI
Код документаv-3000-8011-exposed-and-v-3000-8003-enclosed-pneumatic-valve-actuators-product
Група обладнанняV-3000 Actuator
Сторінок4
Мова документаанглійська
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Текст документа

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V-3000-8012 (Exposed) and V-3000-8003 (Enclosed)
Pneumatic Valve Actuators
Product/Technical Bulletin                                                                  Code No. LIT-977252
                                                                                      Part No. 14-1078-22, Rev. D
                                                                                                  Issued March 2016

The V-3000-8012 and V-3000-8003 Pneumatic Valve               Two models are available. The exposed model
Actuators are designed to accurately position steam or        (V-3000-8012) is designed for installations in a
water valve modulating plugs in response to a                 protected location, and the enclosed model
pneumatic signal from a controller. A V-9502 Valve            (V-3000-8003) is designed for installation in a location
Positioner can be ordered separately for use with the         where the actuator could be subjected to tampering.
V-3000-8012 only, in applications where sequential
operation is desired or additional positioning power is
necessary. The actuators have a molded synthetic
rubber diaphragm design. This molded diaphragm
provides a constant effective area throughout the
actuator stroke. All parts are protected by a sturdy
die-cast aluminum housing.

                                                                Figure 1: Exposed V-3000-8012 and V-3000-8003
                                                                           Pneumatic Valve Actuators

Table 1:    V-3000-8012 and V-3000-8003 Pneumatic Valve Actuators Features and Benefits
 Features                                          Benefits
 Universal Valve Mounting Design                   Allows for use on all Johnson Controls® valves with V-3000
                                                   mounting configurations.
 Rolling Diaphragm Design                          Provides constant effective diaphragm area throughout the
                                                   actuator stroke for optimal force output.
 Integral Stroke Position Indicator                Provides visual reference to valve position.

Operation                                                     The V-3000-1 does not replace the V-3000-8001,
Air pressure from a pneumatic controller is applied to        V-3000-8011, and V-3000-8012 on VG7000 Series
the diaphragm of the actuator, which moves the piston         Bronze Valves, or on valves with an upper-spring seat
against the valve stem. The piston moves the valve            with an outside diameter greater than 1-3/4 in.
stem and plug until the diaphragm pressure balances           (44 mm).
the valve return spring force and the fluid forces.           Enclosed Models
Reducing the air pressure permits the valve spring to         The V-3000-8003 Pneumatic Valve Actuator can
return the valve plug to its normal position. With no         replace the V-3000-2. However, the V-3000-2 cannot
control air pressure applied to the diaphragm, the valve      replace the V-3000-8003 on VG7000 Series Bronze
is in the normal position.                                    Valves, or on valves with an upper-spring seat with an
Interchangeability                                            outside diameter greater than 1-3/4 in.
                                                              (44 mm).
Exposed Models
The V-3000-8012 Pneumatic Valve Actuator replaces
the V-3000-8011. The V-3000-8012 can also replace
the V-3000-1 and V-3000-8001.

                      V-3000-8012 (Exposed) and V-3000-8003 (Enclosed) Pneumatic Valve
                                     Actuators Product/Technical Bulletin
                                                     1
Valve Compatibility                                                 Dimensions
The following valves series are compatible with                     See Table 2 on page 3 for a description of the callouts
V-3000-8012 and V-3000-8003 Pneumatic Valve                         provided with the dimensions.
Actuators.
•      VG7000 Series
                                                                                           1-3/4
                                                                                            (44)
•      TM Series
•      V-3752 Series
•      V-3754 Series
•      V-3762 Series
                                                                                                       2-11/16
•      V-3766 Series                                                                                     (68)

•      V-3966 Series
•      V-3974 Series
•      V-4324 Series
•      V-4332 Series
•      V-4334 Series
                                                                         Figure 2: Upper Spring Plate Dimensions,
•      V-4440 Series                                                                      in. (mm)

Mounting
The V-3000 Series Pneumatic Valve Actuators can be
easily field mounted to the valve bonnet with a single
setscrew. The actuators can also be ordered factory
mounted to VG7000 Series Bronze Control Valves.
The V-9502 can be purchased separately and field
mounted to the V-3000-8012. A positioner is not
available for the V-3000-8003 Pneumatic Valve
Actuator.

    Risk of Personal Injury and Property Damage.
    Do not connect control air pressure to the actuator until
    the actuator is properly secured to the valve body                     Figure 3: Enclosed V-3000-8003
    using the set screw. Personal injury and/or property             Pneumatic Valve Actuator Dimensions, in. (mm)
    damage may occur if the actuator is stroked when it is
    not properly secured to the valve body.

    Risque de blessure et dégâts matériels.
    Ne pas raccorder le dispositif de pression
    pneumatique de régulation à l'actionneur tant que
    l'actionneur n'est pas correctement fixé au corps de la
    vanne à l'aide de la vis de serrage. La mise en
    mouvement de l'actionneur alors qu'il n'est pas
    correctement fixé au corps de la vanne risque de
    provoquer des dégâts matériels et/ou des blessures.

      V-3000-8012 (Exposed) and V-3000-8003 (Enclosed) Pneumatic Valve Actuators Product/Technical Bulletin

                                                                2
  Figure 4: V-3000-8012 Pneumatic Valve Actuator with V-9502-90 Valve Positioner Dimensions, in. (mm)

                  Figure 5: Exposed V-3000-8012 Pneumatic Actuator Dimensions, in. (mm)

Repair Information
See the Accessories selection table for replacement diaphragms. For a replacement actuator, contact the nearest
Johnson Controls representative.
Table 2: Repair Parts
 Item                              Description                      Shipping Weight, lb   Code Number
                                                                    (kg)
 A, Figure 3                       Diaphragm, V-3000-8003           0.09 (0.04)           V-3000-601
 B, Figure 3, Figure 4, Figure 5   10 - 32 x 1/2 UNF-2A Set Screw   0.01 (0.004)          V-3100-643
 A, Figure 5                       Diaphragm, V-3000-8012           0.07 (0.03)           V-3000-600

   V-3000-8012 (Exposed) and V-3000-8003 (Enclosed) Pneumatic Valve Actuators Product/Technical Bulletin

                                                         3
Accessories
Table 3: Accessories
 Code Number                    Description
 Exposed Model (V-3000-8012) Accessories
 V-3000-600                     Replacement Diaphragm for V-3000-8012
 V-9502-90                      Pilot Positioner (Less Spring), Mounts to V-3000-8012 Only
 V-9502-6801                    Pilot positioner springs:
                                5/16 in. stroke (8 mm lift) - 3 psi (21 kPa) span
                                1/2 in. stroke (13 mm lift) - 5 psi (34 kPa) span
                                3/4 in. stroke (19 mm lift) - 10 psi (69 kPa) span
 V-9502-6802                    Pilot positioner springs:
                                5/16 in. stroke (8 mm lift) - 8 psi (55 kPa) span
                                1/2 in. stroke (13 mm lift) - 12 psi (83 kPa) span
 V-9502-6803                    Pilot positioner springs:
                                3/4 in. stroke (19 mm lift) 4 psi span
                                Valve spring kits:
                                Refer to the specific valve product for spring kit code numbers.
 Enclosed Model (V-3000-8003) Accessory
 V-3000-6001                    Replacement Diaphragm for V-3000-8003

Technical Specifications
 Maximum Control Pressure                    25 psig (172 kPa)
 Air Connection                              Barb Fitting: 5/32 or 1/4 x 1/8 National Pipe Thread (NPT)
 Ambient Operating Temperature Limits        -20 to 150°F (-29 to 66°C)
 Maximum Storage Temperature                 150°F (66°C)
 Effective Diaphragm Area                    8 in.2 (51.2 cm2)
 Materials                                   Housing: Die-cast Aluminum
                                             Diaphragm: Synthetic Rubber
 Shipping Weight                             V-3000-8012: 1.1 lb (0.49 kg)
                                             V-3000-8003: 1 lb (0.45 kg)

European Single Point of Contact:     NA/SA Single Point of Contact:                 APAC Single Point of Contact:
JOHNSON CONTROLS                      JOHNSON CONTROLS                               JOHNSON CONTROLS
WESTENDHOF 3                          507 E MICHIGAN ST                              C/O CONTROLS PRODUCT
45143 ESSEN                           MILWAUKEE WI 53202                             MANAGEMENT
GERMANY                               USA                                            NO. 22 BLOCK D NEW DISTRICT
                                                                                     WUXI JIANGSU PROVINCE 214142
                                                                                     CHINA

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                                     Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
                            All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.

4     V-3000-8012 (Exposed) and V-3000-8003 (Enclosed) Pneumatic Valve Actuators Product/Technical Bulletin

Published in U.S.A.                                                                                www.johnsoncontrols.com

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