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System 450 Series Reset Control Modules with Real-Time Clock and Relay Output

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System 450™ Series Reset Control Modules with
                 Real-Time Clock and Relay Output
                                                                                   Part No. 24-7664-2772, Rev. C
                 Installation Instructions                                                Issued January 17, 2013
                 C450RBN-1                                                            Supersedes November 4, 2010
                 C450RCN-1

Application                                                                               13
                                                                                         (1/2)
 IMPORTANT: Use this System 450™ Series Reset
 Control Modules with Real-Time Clock and Relay
 Output only as an operating control. Where failure or
 malfunction of the System 450 control module could                                          75
                                                                128                       (2-15/16)
 lead to personal injury or property damage to the
                                                                (5)    35 mm
 controlled equipment or other property, additional                    DIN Rail
 precautions must be designed into the control                          Mount
                                                                       Channel
 system. Incorporate and maintain other devices,
 such as supervisory or alarm systems or safety or                                           40
 limit controls, intended to warn of or protect against                                   (1-9/16)        38
 failure or malfunction of the System 450 control                                                       (1-1/2)
 module.                                                                   63                             63
                                                                         (2-1/2)                        (2-1/2)
System 450 is a family of modular, digital electronic
controls that is easily assembled and set up to provide
                                                                       1/2 in. Conduit Hole
reliable temperature, pressure, and humidity control for

                                                                                                                  FIG:new_enclosure_dims
                                                                      (Nominal Trade Size)
a wide variety of Heating, Air Conditioning, Ventilating,                                       63
and Refrigeration (HVACR) and commercial/industrial                                           (2-1/2)
process applications.
The System 450 reset control modules allow you to
configure custom application-specific control systems       Figure 1: System 450 Module Dimensions, mm (in.)
with reset control and/or real-time setback control for
temperature and humidity (only) control applications.       Installation
System 450 expansion modules allow you to control up
to 10 outputs, which can be relay and analog outputs.       Location Considerations
                                                            Observe the following System 450 location guidelines:
C450RxN-1 Reset Control models are Single-Pole,
Double-Throw (SPDT) relay control modules with              •   Ensure that the mounting surface can support the
temperature reset capability, real-time setback                 module assembly, mounting hardware, and any
capability, a Liquid Crystal Display (LCD), and a               (user-supplied) panel or enclosure.
four-button touchpad User Interface (UI) that allow you     •   Mount the modules upright and plugged together in
to set up custom System 450 control systems.                    a horizontal row where possible (Figure 3). DIN rail
The C450RBN-1 model provides one SPDT relay.                    mounting is highly recommended.
The C450RCN-1 model provides two SPDT relays.               •   Mount modules on flat, even surfaces.
Refer to the System 450 Series Modular Controls             •   Allow sufficient space for wires and connections.
Technical Bulletin (LIT-12011459) for more detailed
information on designing, installing, setting up, and       •   Mount the modules in locations free of corrosive
troubleshooting System 450 Series components and                vapors and observe the ambient operating
control systems.                                                conditions in the Technical Specifications.
                                                            •   Do not mount the modules on surfaces that are
                                                                prone to vibration or in locations where radio
                                                                frequency or electromagnetic emissions may
                                                                cause interference.

                       System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output                                      1
                                                                                Installation Instructions
•   Do not install the modules in airtight enclosures.     Refer to the control sensor installation instructions for
                                                           information on locating and mounting control sensors.
•   Do not install heat-generating devices in an
    enclosure with the modules that may cause the          Wiring
    temperature to exceed the ambient operating limit.
                                                           See Figure 2 and Table 1 for electrical termination
Mounting                                                   locations and wiring information. See Technical
Mount System 450 modules on 35 mm DIN rail                 Specifications on page 26 for electrical ratings.
(recommended) or directly to an even wall surface. To
mount modules on DIN rail:                                              WARNING: Risk of Electric Shock.
                                                                        Disconnect or isolate all power supplies
1. Provide a section of 35 mm DIN rail that is longer
   than the module assembly width, and mount the
                                                                !       before making electrical connections.
                                                                        More than one disconnect or isolation
   DIN rail horizontally in a suitable location using                   may be required to completely
   appropriate mounting hardware/fasteners.                             de-energize equipment. Contact with
2. Clip the control module on the rail, position the                    components carrying hazardous voltage
   upper DIN rail clips on the top rail, and gently snap                can cause electric shock and may result
   the lower clips onto the rail.                                       in severe personal injury or death.
3. Clip the remaining power and/or expansion
                                                            IMPORTANT: Use copper conductors only. Make
   modules to the right of the control module on to the
                                                            all wiring in accordance with local, national, and
   DIN rail and plug the 6-pin module connectors
                                                            regional regulations.
   together (Figure 3).
    Note: If your System 450 control system uses a          IMPORTANT: Do not exceed the System 450
    power module, the power module must be plugged          module electrical ratings. Exceeding module
    into the right-hand side of the control module.         electrical ratings can result in permanent damage to
To direct-mount modules to wall surfaces:                   the modules and void any warranty.

1. Plug the modules together, remove the module
                                                            IMPORTANT: Do not connect 24 VAC supply
   covers, place the assembly against wall surface
                                                            power to the System 450 modules before finishing
   horizontally in a suitable location, and mark the
                                                            wiring and checking all wiring connections. Short
   mount hole locations on the surface (Figure 1).
                                                            circuits or improperly connected wires can result in
2. Install appropriate screw fasteners, leaving screw       damage to the modules and void any warranty.
   heads approximately one to two turns away from
   flush to the surface.                                    IMPORTANT: Run all low-voltage wiring and
3. Place the assembly over screw heads on the               cables separate from all high-voltage wiring.
   mounting slots, and carefully tighten the mounting       Shielded cable is strongly recommended for input
   screws.                                                  (sensor) and analog output cables that are exposed
                                                            to high electromagnetic or radio frequency noise.
    Note: If you mount the modules on an uneven
    surface, do not damage the housings when
    tightening mounting screws. Use shims/washers to
    mount module assembly evenly on the surface.

2     System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation
      Instructions
                                                                                                         See Figure 5 for the active/passive sensor jumper
                                                                                                         settings.

                            Supply Power and                       Sn2
                                                 24V
                         Input Sensor Terminals                    C
                            Low Voltage (<30 V)                    Sn3
      Active/Passive Sensor                     Sn1
      Jumper Positions                                             5V
                                                  C
                                                Common terminals (C)
                                                     are internally
              Sn-1                                    connected.
              Sn-2
              Sn-3
                                                        6-Pin Module
                                                         Connector

                                                          Some models have a
                                                        second output relay and
                                                         terminal block labeled
                       Internal                         LNC2, LNO2, and LC2.
                     SPDT Relay
                  Normally Closed/Off
                       Position

                                                                              FIG:sys450_rly_cntrl_wir
                                            Dry-Contact, Line-Voltage
                                             Relay Output Terminals
                                           (See Technical Specifications
                       LNC1   LNO1   LC1
                                              for Electrical Ratings.)

              Note: The relay output terminals connect to an internal SPDT
              relay and do not supply any power to the application.

         Figure 2: C450RxN-1 Wiring Terminals

Table 1: System 450 Terminal Wiring Information
 Label               Terminal Function                                                                                                     Wire Sizes
 24V                 Accepts 24 VAC supply power, when a C450YNN power module is not connected,                                            0.08 mm2 to 1.5 mm2
                     and provides power terminal for 24 VAC (humidity) sensors.                                                            28 AWG to 16 AWG
 5V                  Provides 5 VDC power for active sensors.
 Sn-1, Sn-2,         Accepts passive or active (0-5 VDC) input signals from sensors.
 Sn-3                Note: In System 450 reset control systems, Sn-1 is the Master sensor (typically an
                     outdoor air temperature sensor) and Sn-2 is the controlled loop sensor (a temperature
                     or humidity sensor).
                     Note: You must position the Active/Passive Sensor Jumper (Figure 3 and Figure 5)
                     correctly for each sensor in your control system before operating the system. See
                     Setting Active/Passive Sensor Jumpers for more information.
 C                   Provide low-voltage common connections for 24 VAC power and passive or active
 (Three              sensors connected to the 5V, Sn1, Sn2, and Sn3 terminals.
 Terminals)          Note: The three C terminals are connected internally and can be connected to
                     ground in the field.
 LNC1, LNC2          Connects equipment control circuit to the normally closed contact on the SPDT1 relay.                                 0.08 mm2 to 2.5 mm2
 LNO1,                                                                                                                                     28 AWG to 14 AWG
                     Connects equipment control circuit to the normally open contact on the SPDT1 relay.
 LNO2
 LC1, LC2            Connects line (power) to common on the SPDT1 relay.

1.    See Internal SPDT Relay insert in Figure 2 for more System 450 relay contact and terminal information. See Technical
      Specifications for SPDT relay electrical ratings.

System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation                                                                  3
Instructions
                                                          C450RCN-1                          C450SCN-1
                                                      Reset Control Module C450YNN-1      Expansion Module
                                                        Relay     Relay      Power         Relay    Relay
                                                       Output 1 Output 2     Module       Output 3 Output 4

                                                        Sn-1
                                                        Sn-2
                                                        Sn-3

                                                           LC1         LC2                   LC1    LC2
                                                                      LNO2                         LNO2

                                                                                                              FIG:sys450_app_3stg_bolr
                                                          LNO1                              LNO1
                                                          LNC1        LNC2                  LNC1   LNC2
                  Active/Passive Sensor Jumpers                               240   120
                                                                              VAC   VAC
                   (All jumpers set to Passive.)

                  L2
                  L1                                                         L1 L2

                  L2
                  L1

                  Note: In 120 VAC applications, L1 must be      L2
                        the Hot lead and L2 must be the
                        Neutral/Common lead.                     L1

                                                                 L2
                                                                 L1

    Figure 3: System 450 Reset Control System Example for a Three-Stage Boiler with or without Load
                                       Balancing (See Figure 9.)

4    System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation
     Instructions
                                                                                                    Light-Emitting Diode (LED): Green LEDs
    Status or Setup Value: Displays the current                                                     on Control Modules and Expansion Modules
    input status, output status, or setup parameter                                                 with relays (only) indicates if the
    value for the displayed input sensor or output.                                                 associated Relay Output is On or Off.
    Press or to select a different Parameter
    Value when the value is flashing. (100 = 100%.)                                                 Output (or Sensor) Number: Displays a
                                                                                                    numerical value that identifies the Output
                                                                                                    (or Sensor) associated with the Status or
    Status or Setup Identifier: Displays the                                                        Setup Value shown on the screen. Output
    unit of measurement, output, sensor number,                                                     Numbers are automatically determined by
    or setup parameter for the displayed Status or                                                  the outputs' physical positions (left to right)
    Setup Value. (Setup Identifier OSP represents                                                   in the module assembly. (4 = Output 4.)
    % Output Signal Strength at Setpoint.)
                                                                                                    Control Ramp Icon: Displays whether an
                                                                                                    Analog Output increases or decreases as
    MENU Button: Press M to move through the           M                                            the sensor input increases, and whether the
    sensor and output setup-start-screens.                                                          output signal strength is at minimum or
    When moving through the status or setup                                                         maximum when the sensed property is at
    screens, press M to return to the status start                                                  Setpoint. The Control Ramp icon displayed
    screen or setup start screen.                                                                   is determined by the Output's setup values
                                                                                                    (SP, EP, Pb, OSET, OSP, OEP).

                                                                       FIG:sys450_rst_cntrl_modul
    UP and DOWN Buttons: Press or to select                                                         NEXT Button: In the Main/Default screens,
    a different value for any flashing value in the                                                 press to scroll through the system status
    Setup Value field. In the Main/Default (Sensor                                                  screens. In a setup screen, press to save
    Status) screen, press and hold both and                                                         the (flashing) Setup Value and go to the
    for 5 seconds to access the Setup Start screens.                                                next setup screen.

                       Figure 4: System 450 Reset Control Module Output Relay LEDs, LCD,
                                     and Four-Button Touchpad User Interface

Setup and Adjustments                                      You can now set up your control system in the
                                                           System 450 reset control module UI.
System 450 Reset Components
A System 450 reset control system consists of one          Note: After you power on your module assembly, you
reset control module, one to three input sensors, and      can set up your control system in the control module UI
one to ten outputs that provide any combination of         before wiring the sensors or outputs to your assembly.
(On/Off) relay control or (0–10 VDC or 4–20 mA)            Setting Active/Passive Sensor Jumpers
analog control. Figure 3 shows a reset control system
                                                           Before putting your System 450 reset control system
for two boilers, a boiler water circulation pump, and an
                                                           into operation, you must set up each sensor in your
outside air damper.
                                                           system as either passive or active by positioning the
Setting up a Module Assembly                               jumper on the terminal pins on the terminal block
To set up a System 450 module assembly:                    located below the sensor terminal block. See Figure 3.

1. Determine the controlled conditions, sensor types,      Temperature sensors are passive (2-wire) sensors and
   and value ranges required for your control system,      the corresponding jumpers must be positioned across
   and select the appropriate System 450 sensors.          both pins. Humidity transducers are active (3-wire)
                                                           sensors and corresponding jumpers must be
2. Determine the number and type (relay or analog) of      positioned on one pin (or removed completely).
   outputs required to control your application, and
   select the appropriate System 450 control module        Figure 5 shows the jumper positions for the System
   and expansion modules.                                  450 Reset Control example shown in Figure 3.

3. Assemble the control and expansion modules,                                               Sensor 1: Jumper positioned across two pins
   starting with the control module on the left.                                             sets Sn-1 to Passive (Temperature).

                                                                                                                                                      FIG:sys450_rst_jmprs
    Note: If you use a C450YNN-1 power module, it                                            Sensor 2: Jumper positioned across two pins
                                                                                             sets Sn-2 to Passive (Temperature).
    must be plugged into the control module. Plug in           Sn-1
    any expansion modules (for your control system) to         Sn-2                          Sensor 3: Jumper positioned on one pin
    the right of the power module.                             Sn-3                          (or removed) sets Sn-3 to Active (Humidity).

4. Apply supply power to the module assembly.              Figure 5: Active/Passive Sensor Jumper Positions
                                                              for System 450 Example Shown in Figure 3

System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation                                                                                  5
Instructions
Setting up a Control System in User Interface                       IMPORTANT: Do not change the module positions
System 450 control modules have a back-lit LCD and a                after a System 450 control system is set up in the UI.
four-button touchpad UI (Figure 4) that enable you to               System 450 control logic is set up in the UI according
set up your control system. To set up a control system              to the Sensor Types, the output types, and the output
in the System 450 UI:                                               numbers. Changing modules or module positions in a
1. Build your control system module assembly and                    module assembly that is already set up in the UI, can
   connect it to power. See Setting up a Module                     change the output numbers, output types, and the
   Assembly on page 5.                                              setup values of the assembly outputs, which requires
                                                                    setting up the outputs again.
      Note: Every time a module assembly is powered
      ON, the control module polls all of the modules to          See Figure 4 for an explanation of the System 450
      identify output type (relay or analog) and assigns a        display screen and the 4-button touchpad features and
      sequential output number (1 to 9 [0 = 10]) to each          functions. See Table 3 for Reset Control Sensor Types
      output starting with the control module output on           and associated sensors. See Table 4 through Table 12
      the left. The output numbers identify each output’s         for System 450 UI setup information and procedures.
      setup screens in the UI. (See Figure 4.)
                                                                  Viewing the Main and System Status Screens
2. Access the System 450 setup screens in the UI.                 After you install, wire, power on, and set up your control
   See Accessing the System 450 Setup Screens.                    system in the UI, the Main screens appear on the LCD.
3. Set up the control system sensors (inputs) in the              During normal operation, the Main screens
   UI. See Setting up System 450 Sensors.                         automatically scroll through the current status of each
                                                                  sensor in your control system, the time and day, and
4. Set up the control system outputs in the UI. See               the current Reset Setpoint value. See Table 2 for more
   Setting up System 450 Outputs on page 11.                      information on the Main screens.
5. Set up the clock and occupied/unoccupied                       The System Status screens display the current status
   schedule in the UI for systems that use setback.               of each output in your control system and the runtime
   See Setting up Time and Day of Week on page 20                 hours for each Output Relay. In the Main screen, press
   and Setting up an Occupied/Unoccupied Schedule
                                                                     repeatedly to scroll through and view all of the Main
   on page 21.
                                                                  and System Status screens in your control system. See
    IMPORTANT: When power is disconnected, the                    Table 2 for more information on the System Status
    time clock keeps time for 12 hours before resetting           screens.
    to default; the remaining setup values entered into
    the UI remain in non-volatile memory indefinitely.

Table 2: System 450 Reset Control Main and Status Screens Information and Procedures (Part 1 of 2)
 LCD Screen        Name, Description/Function, User Action, and Example
                   Main Screens: During normal operation, the Reset Control Main screens automatically scroll through the
                   current temperature or humidity sensed at each sensor, the current time and day, and the current calculated
          27       Reset Setpoint (RSP) value. See the Main Screens row in the setup screens flow chart in Figure 9 on page
         ºF1       24.
                   Note: You must set up time and day of week for control applications that use the setback feature, but you
                   can also set up time and day on control systems that do not use the setback feature. If the time and day
                   have not been set up, the Time/Day Status screen displays – –:– –, MON, and AM.
         151       Note: Main screens are view-only; selections cannot be made in Main screens.
         ºF2       1. During normal operation while the LCD is auto-scrolling through the Main screens:
                   •   Press    repeatedly to scroll through and view the available System Status screens.
                   •   Press and hold       and      simultaneously for 5 seconds to access the Setup Start screens and
     11:32             the System 450 system setup screens.
       TUE
             AM    Screen examples show Sensor 1 sensing 27°F outdoor air at the Master sensor, Sensor 2 sensing 151°F at
                   the boiler water supply outlet, the current time and day is 11:32 A.M. on Tuesday, and the current calculated
                   Reset Setpoint is 153°F.

         153
      RSP

6        System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation
         Instructions
Table 2: System 450 Reset Control Main and Status Screens Information and Procedures (Part 2 of 2)
 LCD Screen           Name, Description/Function, User Action, and Example
                      System Status Screens: The System Status screens include all of the Main screens, plus additional status
                      screens for all the outputs in your control system, including the following:
         On1
                      • Relay Output Status screens, which display output number and relay status (On/Off).
      OUT             • Analog Output Status screens, which display output number, the current analog signal strength (as a %
                         of the total signal strength), and the control ramp icon.
                      • Runtime Hours Status screens, which display the runtime (ON) hours for the Relay Outputs in your
          643
                         control system.
                      See the System Status Screens row in the setup screens flow chart in Figure 9 on page 24.
      OUT
                      Note: System Status screens (except Runtime Hours Status screens) are view-only; selections cannot be
                      made in Status screens.
                      Note: When a Runtime Hours Status screen is displayed, you can press and hold           for 5 seconds to clear
          17          the displayed runtime hours and reset the Relay Output’s total runtime hours to 0.
      HRS2            2. Press      repeatedly to scroll through and view the System Status screens for your control
                         system.
                      Screen examples show Relay Output 1 is On; Analog Output 3 signal strength is 64 (%) and the control
                      ramp icon indicates that the Analog Output is set up with SP<EP and OSP<OEP; Relay Output 2 has
                      17 hours of total run-time (relay ON).

Accessing the System 450 Setup Screens                               3. Press repeatedly to scroll through all of the
You can access the System 450 setup screens from                        Setup Start screens. (See Figure 9 on page 24.)
the Main screens. To access the System 450 setup                        Note: All Setup Start screens are view-only;
screens:                                                                selections cannot be made in Setup Start screens.
1. Apply power to your module assembly. After a                         In any Setup Start screen, you can return to the
   startup check, the (available) Main screens appear                   Main screens by pressing and simultaneously.
   and automatically scroll on the LCD.                                 Also, the UI returns to the Main screens after 2
                                                                        minutes of inactivity in any screen in the UI.
      Note: The only Main screen displayed, prior to
      setting up your control system in the UI, is the               4. Press in any Setup Start screen to go to the
      default time and day status screen, which displays                setup screens. (See Figure 9 on page 24.)
       – –:– –, MON, and AM.                                         Setting up System 450 Sensors
2. In any of the Main screens, press and hold                        You must set up the sensors (inputs) for your control
                                                                     system before you can set up any of the outputs. To set
      and    simultaneously for 5 seconds to go to the
                                                                     up the sensors, you must access the setup screens.
   Sensor Setup Start screen and access the rest of
                                                                     See Accessing the System 450 Setup Screens.
   the System 450 setup screens.
   Note: The Sensor Setup Start screen is the first Table 3 provides information about System 450
   screen displayed when you access the System 450  compatible sensors for Reset Control Modules. Table 4
   setup screens. From the Sensor Setup Start       provides sensor setup information, procedures, and
   screen, you can navigate to all of the remaining example screens. Figure 9 on page 24 provides a
   setup screens for your control system.           System  450 UI screen flowchart example.
Table 3: System 450 Reset Control Sensor Types, Setup Values, and Product Codes
 Sensor         Unit of        Range of      Resolution     Minimum         Effective     Range of         Range of     Sensor
 Type           Measurement    Usable        Increments     Differential    Sensing       Usable           Usable       Product
                Value          Values        Value          or              Range         Pb/dIFF          OSET         Type
                                                            Proportional                  and SbK          Values       Number1
                                                            Band                          Values           for RSP
                                                                                          for RSP
 F             F             -40 to 250    1              1               -46 to 255    -30 to 30        -30 to 30    A99B-xxx
 C             C             -40 to 121    0.5            0.5             -43 to 124    -17 to 17        -17 to 17    A99B-xxx
 rH             % Humidity     10 to 95      1              2               1 to 100      -20 to 20        -30 to 30    HE-67Sx-x

1.    See Table 14 on page 25 for compatible System 450 temperature sensor product code numbers and ordering information.
      See Table 15 on page 26 for compatible System 450 humidity transducer product code numbers and ordering information.

System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation                                            7
Instructions
Table 4: System 450 Reset Control Sensor Setup Screen Information and Procedures
LCD Screen     Name, Description/Function, User Action, and Example
               Sensor Setup Start Screen: The Sensor Setup Start screen is the first screen displayed when you access
               the System 450 setup screens. From the Sensor Setup Start screen you can navigate to all of the
    –– –       remaining Setup Start screens in your control system. See the Setup Start screens in the column on the left
    SENS       side of the setup flow chart and the Sensor Setup screens row in Figure 9 on page 24.
               Note: You must set up the sensors for your control system, including the reset setpoint sensor (rES) (if
               required for your application) before you can set up the control system outputs. All Setup Start screens are
               view-only; selections cannot be made in Setup Start screens.
               1. In the Sensor Setup Start screen, press   to go to the first Sensor Type Selection screen (Sn-1);
                  and begin setting up the sensors in your control system.
                  If the sensors are already set up, press   (repeatedly) to scroll through the remaining Setup
                  Start screens and continue setting up your control system.
               Screen example shows the Sensor Setup Start screen with four flashing dashes.
               Sensor Type Selection Screens: The Sensor Type you select for an input sensor automatically
               determines the setup parameters and values for each output that is set up to reference that sensor. See
       ºF      Table 3 for information about System 450 sensors/transducers, Sensor Types, setup values, and product
    Sn–1       code numbers.
               Note: System 450 Reset Control Modules are designed for use with temperature (°C or °F) and humidity
               (rH) Sensors Types only. Pressure Sensor Types are not available in the reset control module UI. You also
               can select no Sensor Type (- -) when your control systems uses less than three sensors.
       ºF      Note: In System 450 reset control systems, Sensor 1 (Sn-1) is the Master sensor and must always be a
    Sn-2       temperature sensor. Sn-2 must be the control loop sensor. The Sn-1 Master sensor is typically (but not
               always) an outdoor air temperature sensor. Sensor 2 (Sn-2) and Sensor 3 (Sn-3) can be temperature or
               humidity, depending on your application. The Reset Setpoint sensor (rES) cannot be set up for your control
               system until both the Sn-1 and Sn-2 are set up in the UI.
       rH      Note: For an output to operate properly, the selected Sensor Type must match the sensor model wired to
    Sn-3       the control module, and the correct sensors must be wired to the correct control module input terminals.
               2. In the Sn-1 Sensor Type Selection screen, press     or    to select the desired Sensor Type
                  (°F, °C, or --). Press to save your selection and go to the Sn-2 Sensor Type Selection screen.
               3. In the Sn-2 Sensor Type Selection screen, press     or    to select the desired Sensor Type
                  (°F, °C, rH, or --). Press to save your selection and go to the Sn-3 Sensor Type Selection
                  screen.
               Note: If your control system does not use three sensors, simply press while the two dashes are flashing
               in a Sensor Type Selection screen to save no Sensor Type and go to the next screen.
               4. In the Sn-3 Sensor Type Selection screen, press     or    to select the desired Sensor Type
                  (°F, °C, rH, or --). Press to save your selection and go to the Temperature Offset Setup screen
                  for Sn-1.
               Screen examples show Sn-1 set to Sensor Type °F; Sn-2 set to °F; and Sn-3 set to rH.
               Temperature Display Offset Selection Screens: You can select a temperature offset for each
               temperature (only) sensor in your control system. The selected offset value is added to the sensed
           0
           2
               temperature value to calculate the displayed temperature value (sensed °F + OFFS = displayed °F). The
    OFFS       Temperature Display Offset value is typically 0 or a very low value.
               Sensor Type °F enables an offset of +/- 5°F in 1 degree increments.
               Sensor Type °C enables an offset of +/- 2.5°C in 0.5 degree increments.
               Note:
               5. Press    or    to select the desired temperature offset value. Press :
               • to go to the next Temperature Offset Selection screen (if there are additional temperature
                  sensors in your control system) and repeat this step for each temperature sensor
               • to return to the Sensors Setup-Start Screen
               Screen example shows 0 as the selected temperature display offset value for Sensor 2
               Sensors Setup Start Screen: The hardwire sensors are setup in the UI.
    –– –       6. Press    to scroll through the remaining Setup Start screens and continue setting up your
                  control system, or press     and   simultaneously to return to the System 450 Main screens.
    RSET

8    System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation
     Instructions
Setting up the System 450 Reset Setpoint                                                                          Table 5 provides information and procedures for setting
The System 450 Reset Control Modules feature                                                                      up the RSP for your reset control system.
temperature and humidity setpoint reset capability                                                                When you select the rES sensor in an output’s Sensor
based on a Master temperature sensor (Sn-1) and a                                                                 Selection screen, the output references the RSP, and
control loop sensor (Sn-2).                                                                                       System 450 displays the remaining output setup
You easily can set up a custom calculated (floating)                                                              screens for setting up reset control based on a
Reset Setpoint (RSP) that can be referenced by any of                                                             calculated (floating) setpoint (RSP) or proportional
the outputs in your control system. All control system                                                            band (RSP + Pb).
outputs that are set up to reference the Reset Setpoint                                                           Note: If you select Sn-1, Sn-2 or Sn-3 in the Sensor
sensor (rES) use the same RSP setup parameters and                                                                Selection screen, the output references a standard
RSP to control output. During normal operation the                                                                temperature or humidity sensor; and System 450
current RSP is displayed in one of the Main screens.                                                              displays the remaining output setup screens for setting
Figure 6 illustrates the relationships between the setup                                                          up standard control based on the fixed setpoint or
parameters that define the calculated RSP.                                                                        proportional band (SP and EP) you select for the
                                                                                                                  output.
Note: You must set up Sn-1 and Sn-2 before you can
set up a RSP for your reset control system. Sn-1 is                                                               You can also select a Shutdown High Temperature
always the Master temperature sensor; typically an                                                                (SdHI) and/or Shutdown Low Temperature (SdLO) to
outdoor air temperature sensor. Sn-2 is always the                                                                shut down or limit the outputs that reference the rES
control loop sensor; typically a boiler or chiller water                                                          sensor.
supply loop sensor. But Sn-2 can also be a zone                                                                   You can also enable Load Balancing (bAL) to balance
temperature or humidity sensor depending on your                                                                  the runtimes (relay ON times) of all relay outputs (only)
application, and the RSP can be a temperature or                                                                  that reference the rES sensor.
humidity value depending on the Sn-2 Sensor Type
you select in the Sensor Setup screens.

                                                                                                                            MNSP = Minimum Reset Setpoint

                                                                                                                                                                             FIG:sys450_RSP_stp
                                                                                                                                  (110 [°F] BWS Temperature)

 Temperature at Sn-2 (at Supply Water Sensor)
                                                                                                                                  (45 [°F] CWS Temperature)
                                                                                  Outdoor Temperature
                                                    HIGHER                        Reset Control Range
                                                                                                                            MXSP = Maximum Reset Setpoint
                                                   MXSP                                                                           (180 [°F] BWS Temperature)
                                                180 (°F) BWS                                                                      (60 [°F] CWS Temperature)
                                                60 (°F) CWS

                                                                 Reset Setpoint
                                                                                                                            RSTR = Reset Range Start Temperature
                                                                                                                                   (50 [°F] Outdoor Air for BWS)
                                                                                          SP                                       (95 [°F] Outdoor Air for CWS)
                                                                                         R

                                                                    Range
                                                                                                                            RENd = Reset Range End Temperature
                                                                                                                                   (0 [°F] Outdoor Air for BWS)
                                                                                                                                   (75 [°F] Outdoor Air for CWS)
                                                   MNSP                                                                     RSP = Calculated (Floating) Reset Setpoint
                                                110 (°F) BWS
                                                45 (°F) CWS                                                                 From 0 to 50°F outdoor air, the Boiler Water Supply
                                                                          RENd                      RSTR                    (BWS) setpoint is reset between 180 and 110°F.
                                                    LOWER            0 (°F) for BWS            50 (°F) for BWS   HIGHER
                                                                                                                            Above 50°F outdoor air, the BWS setpoint is 110°F.
                                                                    75 (°F) for CWS            95 (°F) for CWS              Below 0°F outdoor air, the BWS is 180°F.

                                                           Temperature at Sn-1 (at Master Sensor/Outdoor Air)               From 75 to 95°F outdoor air, the Chiller Water Supply
                                                                                                                            (CWS) setpoint is reset between 60 and 45°F.
                                                                                                                            Above 95°F outdoor air, the CWS setpoint is 45°F.
                                                                                                                            Below 75°F outdoor air, the CWS is 60°F.

                                                Figure 6: Example Reset Setpoint Applications for Boiler Water Supply and Chiller Water Supply
                                                           Showing the Relationships between the Reset Setpoint Setup Parameters

System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation                                                                                                       9
Instructions
Table 5: System 450 Reset Setpoint Setup Screen Information and Procedures (Part 1 of 2)
 LCD Screen     Name, Description/Function, User Action, and Example
                Reset Setpoint Setup Start Screen: You can set up a floating Reset Setpoint Sensor Type (rES) that can
                be referenced by the outputs in your System 450 reset control system. You can also select high and low
     –– –       temperature shutdown values (SdHI and SdLO) and an unoccupied Setback (SbK) for all Outputs with
     RSET       reset; and enable Load Balancing for relay (only) outputs with reset.
                See the Reset Setpoint Setup Screens row in the setup screens flow chart in Figure 9 on page 24.
                Note: Sn-1 and Sn-2 must be set up in the UI before the Reset Setpoint Setup Start screen is available.
                All Setup Start screens are view-only; selections cannot be made in Setup Start screens.
                1. Press the Next button to go to the next screen and begin setting up the Reset Setpoint.
                Screen example shows Reset Setpoint Setup Start screen. The remaining screens in this table show the
                setup parameter values selected for the RSP, high and low temperature shutdown, unoccupied setback,
                and load balancing that are used by the outputs setup to reference the rES sensor (Output 2 and Output 4)
                in the control system example in Figure 3.
                Minimum Reset Setpoint Selection Screen: The selected Minimum Reset Setpoint (MNSP) value
                establishes the lowest (temperature or humidity sensed at Sn-2) setpoint value that outputs with reset
      110       control can reference. The MNSP value and the Maximum Reset Setpoint (MXSP) value establish the total
     MNSP       (temperature or humidity) range for the floating RSP value. See Figure 6.
                2. Press     or   to select the Minimum Reset Setpoint value for the controlled condition (sensed
                   at Sn-2), then press    to save your selection and go to the next screen.
                Screen example shows a Minimum Reset Setpoint value of 110 (F).
                Maximum Reset Setpoint Selection Screen: The selected Maximum Reset Setpoint (MXSP) value
                establishes the highest (temperature or humidity sensed at Sn-2) setpoint that outputs with reset control
      180       can reference. The MXSP value and the MNSP value establish the total (temperature or humidity) range
     MXSP       for the floating RSP value. See Figure 6.
                3. Press     or   to select the Maximum Reset Setpoint value for the controlled condition (sensed
                   at Sn-2), then press    to save your selection and go to the next screen.
                Screen example shows a Maximum Reset Setpoint value of 180 (F).
                Reset Range Start Temperature Selection Screen: The Reset Start Temperature (RSTR) value and the
                Reset End Temperature (RENd) value establish the temperature range over which the RSP is calculated.
        50      RSTR and RENd are sensed at the Sn-1 Master sensor (typically outdoor air temperature). RSTR defines
     RSTR       the high limit of temperature range and corresponds with MNSP. As the outdoor air temperature decreases
                below the RSTR, the RSP is driven from the MNSP towards MXSP. See Figure 6.
                Note: The relationship between RSTR and RENd (RSTR > RENd or RSTR < RENd) determines whether
                an increase in temperature sensed at Sn-1 increases or decreases the RSP. The examples shown in
                Figure 6 (RSTR > RENd) show RSP increases when the temperature increases at the Sn-1 Master sensor.
                4. Press    or   to select the Reset Start Temperature value (sensed at the Master sensor Sn-1),
                   then press   to save your selection and go to the next screen.
                Screen example shows a Reset Range Start Temperature value of 50 (F) selected.
                Reset Range End Temperature Selection Screen: The Reset End Temperature (RENd) value and the
                RSTR value establish the temperature range over which the RSP is calculated. RSTR and RENd are
            0   sensed at the Sn-1 Master sensor (typically outdoor air temperature). RENd defines the low limit of the
     RENd       temperature range and corresponds with the MXSP. As the outdoor air temperature increases above the
                RENd, the RSP is driven from the MXSP towards MNSP. See Figure 6.
                5. Press    or   to select the Reset End Temperature value (sensed at the Master sensor Sn-1),
                   then press   to save your selection and go to the next screen.
                Screen example shows a Reset Range End Temperature value of 0 (F) selected.
                Shutdown High Temperature Selection Screen: Shutdown High Temperature (SdHI) value establishes a
                high temperature limit (sensed at the Master sensor) at which relay outputs go to OFF and analog outputs
        65      go to the Output at Setpoint (OSP) value for all outputs in your control system that reference the Reset
     SdHI       Setpoint sensor (rES). SdHI is typically used for heating systems to shutdown (relay) or limit (analog)
                output at high outdoor air temperatures.
                6. Press    or   to select the Shutdown High Temperature value (sensed at the Master sensor
                   Sn-1) then press    to save your selection and go to the next screen.
                Screen example shows an Shutdown High Temperature value of 65 (F) selected.

10    System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation
      Instructions
Table 5: System 450 Reset Setpoint Setup Screen Information and Procedures (Part 2 of 2)
 LCD Screen      Name, Description/Function, User Action, and Example
                 Shutdown Low Temperature Selection Screen: Shutdown Low Temperature (SdLO) value establishes a
      ––         low temperature limit (sensed at the Master sensor) at which the relay outputs go to OFF and the analog
                 outputs go to the Output at Setpoint (OSP) value for all outputs in your control system that references the
   SdLO          Reset Setpoint sensor (rES). SdLO is typically used for cooling systems to shutdown (relay) or limit
                 (analog) output at low outdoor air temperatures.
                 7. Press     or   to select the Shutdown Low Temperature value (sensed at the Master sensor
                    Sn-1), then press    to save your selection and go to the next screen.
                 Screen example shows no Shutdown Low Temperature value selected.
                 Unoccupied Setback Selection Screen: The selected Setback (SbK) value determines a (floating)
                 unoccupied setback value (RSP + SbK) for all of the relay and analog outputs that reference the rES
      –10        sensor. The unoccupied Setback value (RSP + SbK) is referenced during all scheduled unoccupied times.
   SbK           Note: To use the Setback feature in your control system, you must also set up the (real) time and day of
                 week, and a weekly occupied/unoccupied schedule. See Setting up Time and Day of Week and Setting up
                 an Occupied/Unoccupied Schedule for more information and setup procedures.
                 8. Press    or to select the Setback value for the controlled condition (temperature or humidity)
                    during scheduled Unoccupied times, then press        to save your selection and go to the next
                    screen.
                 Screen example shows an Setback value of -10 (F) selected.
                 Load Balancing Selection Screen: Select ON to enable the Load Balancing feature.
                 When the System 450 Load Balancing feature is enabled (ON), the control system uses the relay ON time
      ON         of each Relay Output that references the RSP sensor and balances the total ON times of these Relay
   bAL           Outputs by cycling ON the Relay Output with the lowest total ON-time first, and the second lowest ON-time
                 second, and so on.
                 Note: The Load Balancing feature is not available for analog outputs.
                 9. Press   or to enable (ON) or disable (OFF) the Load Balancing feature for your Reset Control
                    system then press   to save your selection and return to the Reset Setpoint Start screen.
                 Screen example shows Load Balancing feature is enabled (ON).
                 Reset Setpoint Setup Start Screen: The Reset Setpoint is now set up in the UI.
   –– –          10. Press    to scroll through the remaining Setup Start screens and continue setting up your
                     control system, or press     and   simultaneously to return to the System 450 Main screens.
   RSET

Setting up System 450 Outputs                                  To set up Standard System 450 outputs without Reset
After you build and connect power to your control              Setpoint see the following sections:
system module assembly, the output numbers and                 •    Setting up a Standard Relay Output on page 11
output types for your control system are automatically
assigned in the UI.                                            •    Setting up a Standard Analog Output on page 15

Note: You must set up the system sensors for your              To set up System 450 outputs with Reset Setpoint see
control system before you can set up the outputs.              the following sections:

To set up System 450 outputs in the UI:                        •    Setting up a Relay Output with Reset Setpoint on
                                                                    page 13
1. Access the System 450 setup screens. (See
   Accessing the System 450 Setup Screens.) The                •    Setting up an Analog Output with Reset Setpoint
   Sensor Setup Start screen appears.                               on page 18

2. At the Sensor Setup Start screen, press                     Setting up a Standard Relay Output
   repeatedly to scroll through and select the desired         A standard relay output provides On/Off control for your
   Output Setup Start screen. The Output Setup                 application based on a fixed setpoint sensor (Sn-1,
   Start screen indicates the output number and the            Sn-2, or Sn-3).
   output type for the selected output.                        Table 6 provides information, procedures, and screen
                                                               examples for setting up standard relay outputs.

System 450™ Series Reset Control Modules with Real-Time Clock and Relay Output Installation                                11
Instructions
Table 6: System 450 Standard Relay Output Setup Screen Information and Procedures (Part 1 of 2)
 LCD Screen        Name, Description/Function, User Action, and Example
                   Relay Output Setup Start Sc

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