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System 450 Series Control Modules with Relay Outputs Installation Guide (C450CBN-3, C450CCN-3)

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System 450™ Series Control Modules with Relay Outputs
                  Installation Instructions
                  C450CBN-3                                                         Part No. 24-7664-2896, Rev. E
                  C450CCN-3                                                                              Issued March 2016

Application                                                 C450CxN-3 models are Single-Pole, Double-Throw
                                                            (SPDT) relay control modules with Liquid Crystal
 IMPORTANT: Use this System 450™ Series                     Display (LCD) and four-button touch pad User
 Control Module with Relay Outputs only as an               Interface (UI) that allows you to set up a System 450
 operating control. Where failure or malfunction of the     control system. C450CBN-3 models provide one SPDT
 System 450™ Series Control Module could lead to            relay. C450CCN-3 models provide two SPDT relays.
 personal injury or property damage to the controlled
                                                            Refer to the System 450™ Series Modular Control
 equipment or other property, additional precautions
                                                            Systems with Standard Control Modules Technical
 must be designed into the control system. Incorporate
                                                            Bulletin (LIT-12011459) for more detailed information
 and maintain other devices, such as supervisory or
                                                            on designing, installing, setting up, and troubleshooting
 alarm systems or safety or limit controls, intended to
                                                            System 450 Series control systems. The System 450
 warn of or protect against failure or malfunction of the
                                                            technical bulletin can be accessed and downloaded on
 System 450™ Series Control Module.
                                                            the Johnson Controls® Online Product Literature Web
 IMPORTANT: Utiliser ce System 450™ Series                  site at the following Web address:
 Control Module with Relay Outputs uniquement en            http://cgproducts.johnsoncontrols.com/default.aspx.
 tant que dispositif de régulation. Lorsqu'une
 défaillance ou un dysfonctionnement du System              Installation
 450™ Series Control Module risque de provoquer                                            13
 des blessures ou d'endommager l'équipement                                               (1/2)
 contrôlé ou un autre équipement, la conception du
 système de contrôle doit intégrer des dispositifs de
 protection supplémentaires. Veiller dans ce cas à
 intégrer de façon permanente d'autres dispositifs,                                           75
                                                               128                         (2-15/16)
 tels que des systèmes de supervision ou d'alarme,
                                                               (5)     35 mm
 ou des dispositifs de sécurité ou de limitation, ayant                DIN Rail
 une fonction d'avertissement ou de protection en                       Mount
                                                                       Channel
 cas de défaillance ou de dysfonctionnement du
 System 450™ Series Control Module.                                                           40
                                                                                           (1-9/16)           38
System 450™ is a family of modular, digital electronic                                                      (1-1/2)
controls that is easily assembled and set up to provide
                                                                            63                                63
reliable temperature, pressure, and humidity control for                  (2-1/2)                           (2-1/2)
a wide variety of Heating, Ventilating, Air Conditioning,
and Refrigeration (HVACR) and commercial/industrial
process applications.                                                   1/2 in. Conduit Hole

                                                                                                                      FIG:new_enclosure_dims
                                                                       (Nominal Trade Size)
The System 450 control modules allow you to                                                      63
                                                                                               (2-1/2)
configure custom application-specific control systems
with up to three input sensors and ten (relay and/or
analog) outputs, including control systems that can
monitor and control temperature, pressure, and              Figure 1: System 450 Module Dimensions, mm (in.)
humidity applications simultaneously.
You can easily install and quickly configure a
stand-alone System 450 control module and sensor in
the field as a replacement control for almost any
temperature, pressure, and humidity control.

                           System 450™ Series Control Modules with Relay Outputs Installation Instructions                                     1
Location Considerations                                    3. Place the assembly over screw heads on the
Observe the following System 450 location guidelines:         mounting slots, and carefully tighten the mounting
                                                              screws.
•   Ensure that the mounting surface can support the
    module assembly, mounting hardware, and any                Note: If you mount the modules on an uneven
    (user-supplied) panel or enclosure.                        surface, do not damage the housings when
                                                               tightening mounting screws. Use shims/washers to
•   Mount the modules upright and plugged together in          mount module assembly evenly on the surface.
    a horizontal row where possible (Figure 3). DIN rail
    mounting is highly recommended.                        Refer to the control sensor installation instructions for
                                                           information on locating and mounting control sensors.
•   Mount modules on flat even surfaces.
                                                           Wiring
•   Allow sufficient space for wires and connections.
                                                           See Figure 2 and Table 1 for electrical termination
•   Mount the modules in locations free of corrosive       locations and wiring information. See Technical
    vapors and observe the ambient operating               Specifications on page 24 for electrical ratings.
    conditions listed in the Technical Specifications.
•   Do not mount the modules on surfaces that are                       WARNING: Risk of Electric Shock.
                                                                        Disconnect or isolate all power supplies
    prone to vibration or in locations where radio
    frequency or electromagnetic emissions may
                                                                !       before making electrical connections.
    cause interference.                                                 More than one disconnection or isolation
                                                                        may be required to completely
•   Do not install the modules in airtight enclosures.                  de-energize equipment. Contact with
•   Do not install heat-generating devices in an                        components carrying hazardous voltage
    enclosure with the modules that may cause the                       can cause electric shock and may result
    temperature to exceed the ambient operating limit.                  in severe personal injury or death.
                                                                        AVERTISSEMENT : Risque de
Mounting
                                                                        décharge électrique.
Mount System 450 modules on 35 mm DIN rail                              Débrancher ou isoler toute alimentation
(recommended) or directly to an even wall surface. To                   avant de réaliser un raccordement
mount modules on DIN rail:                                              électrique. Plusieurs isolations et
1. Provide a section of 35 mm DIN rail that is longer                   débranchements sont peut-être
   than the module assembly width, and mount the                        nécessaires pour -couper entièrement
   DIN rail horizontally in a suitable location using                   l'alimentation de l'équipement. Tout
   appropriate mounting hardware/fasteners.                             contact avec des composants porteurs
                                                                        de tensions dangereuses risque
2. Clip the control module on the rail, position the                    d'entraîner une décharge électrique et de
   upper DIN rail clips on the top rail, and gently snap                provoquer des blessures graves, voire
   the lower clips onto the rail.                                       mortelles.
3. Clip the remaining power and/or expansion
   modules to the right of the control module on to the     IMPORTANT: Use copper conductors only. Make
   DIN rail and plug the 6-pin module connectors            all wiring in accordance with local, national, and
   together (Figure 3).                                     regional regulations.
    Note: If your System 450 control system uses a
    power module, the power module must be plugged          IMPORTANT: Do not exceed the System 450
    into the right-hand side of the control module.         module electrical ratings. Exceeding module
                                                            electrical ratings can result in permanent damage to
To direct-mount modules to wall surfaces:                   the modules and void any warranty.
1. Plug the modules together, remove the module
   covers, place the assembly against wall surface          IMPORTANT: Run all low-voltage wiring and
   horizontally in a suitable location and mark the         cables separate from all high-voltage wiring.
   mount hole locations on the surface (Figure 1).          Shielded cable is strongly recommended for input
                                                            (sensor) and analog output cables that are exposed
2. Install appropriate screw fasteners, leaving screw
                                                            to high electromagnetic or radio frequency noise.
   heads approximately one to two turns away from
   flush to the surface.

2     System 450™ Series Control Modules with Relay Outputs Installation Instructions
 IMPORTANT: Electrostatic discharge can damage
 System 450 modules. Use proper Electrostatic
 Discharge (ESD) precautions during installation and
 servicing to avoid damaging System 450 modules.

 IMPORTANT: Do not connect 24 VAC supply
 power to the System 450 modules before finishing
 wiring and checking all wiring connections. Short
 circuits or improperly connected wires can result in
 damage to the modules and void any warranty.

 IMPORTANT: A System 450 control module and
 module assembly can be connected to an internal
 power source (a System 450 power module) or an
 external power source (24 V power connected to the
 24V and COM terminals on the control module), but
 must not be connected to both power sources
 simultaneously. Connecting a control module to both
 internal and external power sources can damage the
 modules and void any warranty.

 IMPORTANT: When connecting System 450
 compatible sensors with shielded cable to a
 System 450 control module, connect the cable
 shield drain lead to one of the C (common) terminals
 on the input sensor terminal block. Do not connect
 the shield at any other point along the cable. Isolate
 and insulate the shield drain at the sensor end of the
 cable. Connecting a cable shield at more than one
 point can enable transient currents to flow through
 the sensor cable shield, which can cause erratic
 control operation.

System 450™ Series Control Modules with Relay Outputs Installation Instructions   3
     Note: The relay output terminals connect to an internal SPDT
     relay and do not supply any power to the application.                                          Supply Power and
                                                                                                 Control Sensor Terminals
                                                                                                   Low Voltage (<30 V)
                    Internal
                   SPDT Relay                                                                                             Sn2
                Normally Closed/Off                                                        24V
                     Position                                                                                             C
                                                                                            C
                                                                                                                          Sn3
                                                                                           Sn1
                                                                                                                          5V
                                                                                6-Pin       C
                                                                               Module
                                                                              Connector       Common (C) terminals

                    LNC1   LNO1
                                                                                                 are connected
                                  LC1
                                                                                                   internally.

                                                                                                                                                   FIG:sys450_rly_cntrl_wir
      Dry-Contact, Line-Voltage
       Relay Output Terminals
     (See Technical Specifications                                          Some models have
        for Electrical Ratings.)                                           a second output relay
                                                                         and terminal block labeled
                                                                          LNC2, LNO2, and LC2.

                                        Figure 2: C450CxN-3 Wiring Terminals

                                                                                                       0-10 VDC or
                                                           Sn-1                                          4-20 mA
                                                           Sn-2
                                                           Sn-3                                       Analog Output
                                                                                                          Signal

                     Active/Passive Sensor Jumpers                                                      AO1   COM   AO2

                    L2

                                                                                                                            FIG:sys450_app_exmpl
                    L1
                                                                                  L1 L2

                    L2
                    L1

                     Note: In 120 VAC applications, L1 must be the Hot lead
                           and L2 must be the Neutral/Common lead.

          Figure 3: Example System 450 Heat/Cool System with Condenser Fan Speed Control

4   System 450™ Series Control Modules with Relay Outputs Installation Instructions
      Status or Setup Value: Displays the current                                                          Light-Emitting Diode (LED): Green LEDs
      input status, output status or setup parameter                                                       on Relay Control Module and Relay
      value for the displayed input sensor, output                                                         Expansion Modules (only) indicates if the
      and/or setup parameter. Press or to select                                                           associated relay output is on or off.
      a different parameter value when the value
      is flashing. (Here, 100 = 100%.)                                                                     Output Number: Displays a numerical
                                                                                                           value that identifies the output associated
                                                                                                           with the status or setup value shown
      Status or Setup Identifier: Displays the                                                             on the screen. Output numbers are
      unit of measurement, output, sensor number,                                                          automatically determined by the outputs'
      or setup parameter for the displayed status or                                                       physical positions (left to right) in the
      setup value. (Here, the setup identifier OSP                                                         module assembly. (Here, 4 = Output 4.)
      represents % output signal strength at setpoint.)
                                                                                                           Control Ramp Icon: Displays whether an
                                                                                                           analog output (only) is set as direct-acting
      Menu Button: Press M to move through the             M                                               or reverse acting, and whether the output
      sensor and output setup start screens.                                                               signal strength is at minimum or maximum
      When moving through the status or setup                                                              when the sensed property is at Setpoint.
      screens, press M to return to the status start                                                       The control ramp icon displayed is
      screen or set up start screen.                                                                       determined by the output's SP, EP, OSP,
                                                                                                           and OEP setup values.

      Up and Down Buttons: Press or to select                                                              Next Button: In the Main screens,

                                                                                   FIG:sys450cntrl_modul
      a different value for any flashing value in the                                                      press to scroll through the system status
      setup value field. In the Main (sensor status)                                                       screens. In a setup screen, press to save
      screens, press and hold both and for                                                                 the (flashing) setup value and go to the
      5 seconds to access the Setup Start screens.                                                         next setup screen.

                                 Figure 4: System 450 Control Module Output Relay LEDs,
                                        LCD, Four-Button Touch Pad User Interface

Table 1: System 450 Terminal Wiring Information
 Label               Terminal Function                                                                                             Wire Sizes
 24V                 Accepts 24 VAC supply power, when a C450YNN power module is not connected,                                    0.08 mm2 to 1.5 mm2
                     and provides power terminal for 24 VAC (humidity) sensors.                                                    28 AWG to 16 AWG
 5V                  Provides 5 VDC power for active sensors.
 Sn-1, Sn-2,         Accepts passive or active (0–5 VDC) input signals from sensors.
 Sn-3                Note: You must position the Active/Passive Sensor Jumper (Figure 3 and
                     Figure 6) correctly for each sensor in your control system before operating the
                     system. See Setting Active/Passive Sensor Jumpers for more information.
 C                   Provide low-voltage Common connections for 24 VAC power and passive or active
 (Three              sensors connected to the 5V, Sn1, Sn2, and Sn3 terminals.
 Terminals)          Note: The three C terminals are connected internally and can be connected to
                     ground in the field.
 LNC1, LNC2          Connects control circuit to the Normally Closed (N.C.) contact on the SPDT relay.                             0.08 mm2 to 2.5 mm2
 LNO1, LNO2          Connects control circuit to the Normally Open (N.O.) contact on the SPDT relay.                               28 AWG to 14 AWG
 LC1, LC2            Connects line (power) to Common (C) on the SPDT1 relay.

1.    See Internal SPDT Relay insert in Figure 2 for more System 450 relay contact and terminal information. See Technical
      Specifications for SPDT relay electrical ratings.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                                           5
Setup and Adjustments                                                    Sensor 1: Jumper positioned on one pin
                                                                         (or removed) sets Sn-1 to Active (Pressure).
System 450 Component Requirements
                                                                         Sensor 2: Jumper positioned across two
A System 450 control system consists of one control                      pins sets Sn-2 to Passive (Temperature).
                                                                Sn-1
                                                                                                                    Sys450_jmprs
module, one to three control sensor inputs, and one to
ten outputs that provide On/Off control and/or analog
                                                                Sn-2     Sensor 3: Jumper positioned across two
control. Figure 3 shows an example System 450                   Sn-3     pins sets Sn-3 to Passive (Temperature).

module assembly with two input sensors and three             Figure 5: Active/Passive Sensor Terminal Pin
outputs (two relay outputs and one analog output).             Block Set Up for the Example in Figure 3
Setting Up a System 450 Module Assembly
To set up a System 450 module assembly:
                                                          Setting Up a Control System in the User
                                                          Interface
1. Determine the controlled conditions, sensor types,     System 450 control modules have a backlit LCD and a
   and value ranges required for your application, and    four-button touch pad UI (Figure 4) that enable you to
   select the appropriate System 450 sensor types.        set up your control system. To set up a control system
2. Determine the number and type (relay or analog) of     in the System 450 UI:
   outputs required to control your application, and      1. Build your control system module assembly and
   select the appropriate System 450 control module          connect it to power. See Setting Up a System 450
   and expansion modules to provide the outputs.             Module Assembly on page 6.
3. Assemble the control and expansion modules in
                                                              Note: Every time a module assembly is powered
   the proper order, starting with the control module
                                                              ON, the control module polls all of the modules to
   on the left.
                                                              identify output type (relay or analog) and assigns a
    Note: If you use a C450YNN-1 power module, it             sequential output number (1 to 9 [0 = 10]) to each
    must be plugged into the control module. Plug in          output starting with the control module output on
    any expansion modules (for your control system) to        the left. The output numbers identify each output’s
    the right of the power module.                            setup screens in the UI. (See Figure 4.)
4. Apply supply power to the module assembly.             2. Access the System 450 setup screens in the UI.
You can now set up your control system in the                See Accessing the System 450 Setup Start
System 450 reset control module UI.                          Screens on page 8.
                                                          3. Set up the control system inputs in the UI. See
Note: After you power on your module assembly, you
                                                             Setting Up System 450 Sensors on page 8.
can set up your control system in the control module UI
before wiring the sensors or outputs to your assembly.    4. Set up the control system outputs in the UI. See
                                                             Setting Up System 450 Outputs on page 11.
Setting Active/Passive Sensor Jumpers
Before putting your System 450 reset control system        IMPORTANT: Do not change the module positions
into operation, you must set up each sensor in your        after a System 450 control system is set up in the UI.
system as either passive or active by positioning the      System 450 control logic is set up in the UI according
jumper on the terminal pins on the terminal block          to the Sensor Types, the output types, and the output
located below the sensor terminal block. See Figure 3.     numbers. Changing modules or module positions in a
                                                           module assembly that is already set up in the UI can
Temperature sensors are passive (two-wire) sensors
                                                           change the output numbers, output types, and the
and the corresponding jumpers must be positioned
                                                           setup values of the assembly outputs, which requires
across both pins. Humidity and pressure transducers
                                                           setting up the outputs again.
are active (three-wire) sensors and corresponding
jumpers must be positioned on one pin (or removed         Use the worksheet provided on page 24 to plan and
completely). Figure 5 shows the jumper positions for      record the settings for your System 450 control system.
the System 450 example shown in Figure 3.

6     System 450™ Series Control Modules with Relay Outputs Installation Instructions
Viewing the Startup, Main, and System Status                      The System Status screens display the current status
Screens                                                           of each input and output in your control system. With
Every time you connect power to a System 450 control              the Main screen displayed, press repeatedly to scroll
module, the Startup screen appears for several                    through and view all of the status screens in your
seconds before the Main screens appear. The Startup               control system. See Table 2 for more information about
screen displays the current firmware version for the              the System Status screens.
module. See Table 2 and System 450 Firmware                       System 450 Firmware Versions
Versions for more information.
                                                                  System 450 firmware versions identify the features
After you install, wire, power on, and set up your                available on System 450 modules. Standard System
control system in the UI, the Main screens appear on              450 control modules with Version 2.00 firmware and
the LCD, immediately after the Startup screen. During             later include the High Input-Signal Selection and
normal operation, the Main screens automatically scroll           Differential Control features. See High Input-Signal
through the current status of each sensor in your                 Selection on page 10 and Differential Control on page
control system. See Table 2 for more information.                 17 for more information.
Table 2: System 450 Startup Screen, Main Screens, Status Screens, and Setup Start Screens Information
         and Procedures
 LCD Screen        Name, Description/Function, User Action, and Example
                   Startup Screen: When you power a System 450 control module, the LCD displays the control module’s
     2.00          current firmware version for approximately five seconds before it displays the Main (Input Status) screen.
                   Screen example shows System 450 firmware version number 2.00 on the top of the screen. The number on
   XXXX            the bottom of the screen (indicated in this example with xxxx) identifies the Johnson Controls firmware.

                   Main (Input Status) Screens: During normal operation, the Main screens automatically scroll through the
      232  1
                   current status of each input sensor in your control system and display the sensor number, the unit of
                   measurement, and the sensed condition value. See Figure 7 and Figure 8 for example Main screens.
     PSI           Note: Main screens are view-only; selections are not made in Main screens. The Main screens are the
                   System 450 default screens. After 2 minutes of inactivity in any screen, the UI reverts to the Main screens.
                   While the Main screens are scrolling, you can press          repeatedly to scroll through and view the
        74 2
                   System Status screens for all inputs and outputs in your control system.
      ºF           While the Main Screens are scrolling, you can press and hold    and    for 5 seconds to access
                   your control system’s Setup Start screens.
                   The screen examples show Sensor 1 sensing 232 psi and Sensor 2 sensing 74°F.
                   System Status Screens: The System Status screens display current status of all inputs and outputs in
                   your control system. System Status screens are view-only; selections are not made in Status screens.
       On  1
                   Relay output status screens display output number and relay status (On/Off). Analog output status screens
   OUT             display output number, signal strength, and control ramp icon.
                   Press     repeatedly to scroll and view the System Status screens for the inputs and outputs in your
                   control system. When you stop pressing , the displayed Status screen refreshes its value and
         613
                   remains displayed for 2 minutes before returning to the Main Screens.
   OUT             The screen examples show Output 1 relay is On and Output 3 signal strength is 61% of the total signal
                   strength. The control ramp icon in the bottom screen example indicates that the Analog Output is set up
                   with SP<EP and OSP<OEP. See Setting Up an Analog Output for Standard Control or High Input-Signal
                   Selection Control for information about ramp icons.
                   Setup Start Screens: Setup Start screens are view-only screens, from which you can access the setup
                   screens for the sensors or the displayed output; selections are not made in Setup Start screens.The Sensor
   –– –            Setup Start screen is the first screen displayed when you access the System 450 setup screens.
   SENS            Note: The numerical order and type of Output Setup Start screens are determined by the modules
                   selected for your System 450 control system and their physical order in the control system module
                   assembly. See Setting Up a Control System in the User Interface on page 6 for more information.
   –– –            From the Sensor Setup Start screen, press M repeatedly to scroll through the Output Setup Start
               1   screens for all of the outputs in your control system. When a Setup Start screen is displayed,
   OUTR
                   press     to go to the setup screens for the sensors or the output displayed in the screen.
                   Note: In any Setup Start screen, you can return to the Main screens by pressing both         and
   –– –            simultaneously. Also, the UI returns to the Main screen after 2 minutes of inactivity in any screen.
               3
   OUTA            The screen examples show the Sensor, Relay Output 1, and Analog Output 3 Setup Start screens.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                   7
Accessing the System 450 Setup Start Screens                          3. Press M repeatedly to scroll through the Output
Access the System 450 Setup Start screens from the                       Setup Start screens. See Figure 7.
Main screen. See Table 2 for more information about                       Note: The UI returns to the Main screens after 2
the Setup Start screens.                                                  minutes of inactivity in any screen in the UI.
To access the System 450 setup screens:                               Setting Up System 450 Sensors
1. Apply power to your module assembly. After the                     You must set up the input sensors for your control
   Startup screen appears briefly (displaying the                     system before you can set up any of outputs. To set up
   control module firmware version), the Main screen                  the input sensors you must access the setup screens.
   appears on the LCD.                                                See Accessing the System 450 Setup Start Screens.
2. In the Main screen, press and hold and                             The Sensor Setup Start screen is the first screen
   simultaneously for 5 seconds to access the setup                   displayed when you access the system setup screens.
   screens and to go to the Sensor Setup Start                        Table 3 provides information about System 450
   screen.                                                            sensors, Sensor Types, parameter values, and
                                                                      specified sensor/transducer product code numbers.
Table 3: System 450 Sensor Types, Setup Values, and Sensor/Transducer Product Codes
 Sensor Unit of Measurement    Effective   Range of    Resolution Minimum        Sensor Product
 Type     Value                Sensing     Usable      Increment   Proportional Type Number2
          (Condition/Units)    Range       Values1     Value       or Control
                                                                   Band
 F           F (Temperature/degrees)     -46 to 255    -40 to 250       1             1                A99B-xxx
 C           C (Temperature/degrees)     -43 to 124    -40 to 121       0.5           0.5              A99B-xxx
 rH           % (Humidity/%RH)             1 to 100      10 to 95         1             2                HE-67Sx-xxxxx
                                                                                                         HE-67Nx-xxxxx
                                                                                                         HE-68Nx-0N00WS
 P 0.5        INWC (Pressure/in. W.C.)     0 to 0.5      0.025 to 0.5     0.005         0.025            DPT2650-0R5D-AB
 P 2.5        INWC (Pressure/in. W.C.)     0 to 2.5      0.1 to 2.5       0.02          0.1              DPT2650-2R5D-AB
 P5           INWC (Pressure/in. W.C.)     0 to 5.0      0.25 to 5.0      0.05          0.25             DPT2650-005D-AB
 P8           bAR (Pressure/bar)           -1 to 8       -1 to 8          0.05          0.1              P499Rxx-401C
 P 10         INWC (Pressure/in. W.C.)     0 to 10       0.5 to 10        0.05          0.2              DPT2650-10D-AB
 P 15         bAR (Pressure/bar)           -1 to 15      -1 to 15         0.1           0.2              P499Rxx-402C
 P 30         bAR (Pressure/bar)           0 to 30       0 to 30          0.1           0.4              P499Rxx-404C
 P 50         bAR (Pressure/bar)           0 to 50       0 to 50          0.2           0.4              P499Rxx-405C
 P100         PSI (Pressure/psi)           0 to 100      0 to 100         0.5           1                P499Rxx-101C
 P1103        Hg/PSI (Pressure/Hg-psi)     -10 to 100    -10 to 100       0.5           1                P499Rxx-100C
 P200         PSI (Pressure/psi)           0 to 200      0 to 200         1             1                P499Rxx-102C
 P500         PSI (Pressure/psi)           0 to 500      90 to 500        1             5                P499Rxx-105C
 P750         PSI (Pressure/psi)           0 to 750      150 to 750       2             6                P499Rxx-107C
 HIF         F (Temperature/degrees)     -50 to 340    -40 to 340   4   1             1                TE-631x, TE-6000-x
                                                                                                         TE-68NT-0N00S
 HIC         C (Temperature/degrees)     -45.5 to      -40 to 1704      0.5           0.5              TE-631x, TE-6000-x
                                           170                                                           TE-68NT-0N00S

1.    Because of the way that the System 450 Differential Sensor (Sn-d) is set up and calculated with two identical sensors (Sn-
      1 and Sn-2), the Range of Usable Values is twice as large as a single sensor. Each Sensor Type has an equal number of
      positive and negative values. See Table 9 for the Range of Usable Values when an output references Sn-d.
2.    Refer to the System 450 Series Modular Controls Product Bulletin (LIT-12011458), Catalog Page (LIT-1900549), or
      Technical Bulletin (LIT-12011459) for additional ordering information for System 450 compatible sensors and transducers.
3.    See Setting Up Outputs That Reference a P110 Sensor on page 10 for information on setting up System 450 outputs that
      reference the P110 Sensor Type.

8        System 450™ Series Control Modules with Relay Outputs Installation Instructions
4.   Many of the 1,000 ohm Nickel temperature sensors that can be set up as HI°F or HI°C Sensor Types are not designed for
     use across the entire Range of Usable Values for HI°F and HI°C Sensor Types. Refer to the Technical Specifications
     sections in the TE-6000 Series Temperature Sensing Elements Product Bulletin (LIT-216288), the TE-6300 Series
     Temperature Sensors Product Bulletin (LIT-216320), and the TE-6800 Series Temperature Sensor Product Bulletin
     (LIT-12011542) to determine the temperature range that the various 1,000 ohm Nickel temperature sensors are specified to
     operate in.

Table 4 provides sensor setup information, procedures,
and example screens. Figure 7 on page 22 provides a
System 450 UI setup example.
Table 4: System 450 Sensor Setup Screen Information and Procedures (Part 1 of 2)
 LCD Screen          Name, Description/Function, User Action, and Example
                     Sensor Setup Start Screen: The Sensor Setup Start screen is the first screen displayed when you
                     access the System 450 setup screens. From the Sensor Setup Start screen you can navigate to the
     –– –            Output Setup Start screens or the Sensor Setup screens. See Figure 7.
     SENS            Note: You must set up the input sensors before you can set up the control system outputs. The Sensor
                     Setup Start screen is view-only; selections are not made in Setup Start screens.
                     1. In the Sensor Setup Start screen, press        to go to the first Sensor Type Selection screen
                        (Sn-1) and begin setting up the sensors in your control system.
                     The screen example shows the Sensors Setup Start screen with flashing dashes.
                     Sensor Type Selection Screens: The Sensor Type you select for an input sensor automatically
                     determines the setup parameters and values for each output that is set up to reference that sensor. See
     P500            Table 3 for information about System 450 sensors/transducers, Sensor Types, condition type, units of
     Sn-1            measurement, minimum control band or proportional band, setup values, value ranges, and product code
                     numbers.
                     Note: For outputs to operate properly, the selected Sensor Type must match the sensor/transducer
                     model wired to the control module, and the sensor/transducer must be wired to the proper control module
          ºF         input terminals.
     Sn-2            2. In the Sn-1 Sensor Type Selection screen, press    or   to select the desired Sensor Type.
                        Press    to save your selection and go to the Sn-2 Sensor Type Selection screen.
                     3. In the Sn-2 Sensor Type Selection screen, press        or    to select the desired Sensor Type.
        ––               Press     to save your selection and go to the Sn-3 Sensor Type Selection screen.
     Sn-3            Note: If your control system does not use three input sensors, simply press    while the two dashes are
                     flashing in a Sensor Type Selection screen to save no Sensor Type and go to the next setup screen.
                     4. In the Sn-3 Sensor Type Selection screen, press          or    to select the desired Sensor Type.
                         Press     to save your selection and either:
                     • go to the Temperature Offset Setup screen for the first temperature sensor in your system.
                     • return to the Sensor Setup Start Screen, if your control system has no temperature sensors.
                     Note: Beginning with firmware Version 2.00, if you select the same Sensor Type for Sn-1 and Sn-2, two
                     additional functional sensors (Sn-d and HI-2) are available for selection when you set up the control
                     system outputs. If you select the same Sensor Type for Sn-1, Sn-2 and Sn-3, then functional sensor HI-3
                     is also available for selection when you set up outputs. See High Input-Signal Selection on page 10 and
                     Differential Control on page 17 for more information.
                     The screen examples show Sn-1 with the P500 Sensor Type selected; Sn-2 with the °F Sensor Type
                     selected; and Sn-3 with the no Sensor Type selected.
                     Temperature Offset Selection Screens: Select a temperature offset for the temperature inputs (only) in
                     your control system.
        –3  2
                     Sensor Type °F enables an offset of +/- 5°F in 1 degree increments.
     OFFS            Sensor Type °C enables an offset of +/- 2.5°C in 0.5 degree increments.
                     Note: The temperature offset changes the displayed temperature value by the selected offset value.
                     5. Press      or   to select the desired temperature offset value. Press :
                     • to go to the next Temperature Offset Selection screen (if there are additional temperature
                         sensors in your control system) and repeat this step for each temperature sensor.
                     • to return to the Sensor Setup Start screen.
                     The screen example shows an OFFS value of -3 (°F) for Sensor 2. Therefore a sensed temperature value
                     of 75 (°F) at Sensor 2 is displayed as 72 (°F).

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                9
Table 4: System 450 Sensor Setup Screen Information and Procedures (Part 2 of 2)
 LCD Screen           Name, Description/Function, User Action, and Example
                      Sensor Setup Start Screen: When you have finished setting up all of the sensors for your control
                      system, the display returns to the Sensor Setup Start screen.
     –– –             Note: You can edit the sensor set up values at any time, if required. However, changing the Sensor Type
     SENS             for a sensor that is referenced by an output requires setting up the output again to the new Sensor Type
                      values.
                      After the sensors are set up for your control system, you can:
                      • Press M to scroll through the Output Setup Start screens and begin setting up your system
                          outputs.
                      • Press     and   simultaneously to return to the Main screens.
                      The screen example shows Sensors Setup Start screen with flashing dashes.

Setting Up Outputs That Reference a P110 Sensor                   High Input-Signal Selection
The P110 Sensor Type can monitor negative pressure                Beginning with firmware Version 2.00, standard
down to 20 InHg (-10 psi). When referencing a P110                System 450 control modules include the High
sensor, System 450 displays negative pressure values              Input-Signal Selection control capability.
in InHg on the Main and System Status screens.
                                                                  The High Input-Signal Selection feature enables a
But when you set up an output that references a P110              System 450 control system to monitor a condition
sensor and the setup value is a negative pressure                 (temperature, pressure, or humidity) with two or three
value, you must select a pressure value in negative psi.          sensors (of the same type) and control relay and/or
Use Table 5 to determine the negative PSI setup value             analog outputs based on the highest condition value
that corresponds to your InHg target value. For                   sensed by the two or three referenced sensors.
example, if you want a relay output to go off when the            In two sensor applications (HI-2), Sn-1 and Sn-2 must
sensed pressure reaches 7 InHg, you select the value              be the same Sensor Type. In three sensor applications
 -3.5 (psi) in the output’s Relay OFF Selection screen.           (HI-3), Sn-1, Sn-2, and Sn-3 must be the same Sensor
Table 5: InHg Target Values/PSI Setup Values                      Type.
 InHg          psi Setup        InHg            psi Setup         A System 450 control system, using High Input-Signal
 Value         Value            Value           Value             Selection, can monitor the outlet pressures of two
 1             -0.5             11              -5.5              condenser coils in a multi-circuit condensing unit using
                                                                  two pressure sensors of the same type; one connected
 2             -1.0             12              -6.0
                                                                  to each coil outlet.
 3             -1.5             13              -6.5
                                                                  If the multi-circuit condensing unit has single speed fan
 4             -2.0             14              -7.0
                                                                  motors, multiple relay outputs can be set up to
 5             -2.5             15              -7.5              reference the high input-signal and System 450 can
 6             -3.0             16              -8.0              stage the fans on and off based on the pressure
 7             -3.5             17              -8.5              sensed at the coil with the highest pressure.
 8             -4.0             18              -9.0              If the multi-circuit condensing unit has variable speed
 9             -4.5             19              -9.5              fan motors, one or more analog outputs can be set up
                                                                  to reference the high input-signal and control the fan
 10            -5.0             20              -10.0
                                                                  motor speeds based on the pressure sensed at the coil
                                                                  with the highest pressure.
Note: When an output references the P110 Sensor
Type and the output is set up for Differential Control
(Sn-1 and Sn-2 are P110 Sensor Type), the negative
pressure values displayed in the differential pressure
System Status screen (dIFP) are displayed as negative
psi values, not InHg values. See Differential Control on
page 17 for more information.

10    System 450™ Series Control Modules with Relay Outputs Installation Instructions
Setting Up System 450 Outputs                                  4. To set up standard Relay Outputs and Relay
                                                                  Outputs with High Input-Signal Selection, see
After you build and connect power to your control
                                                                  Setting Up a Relay Output for Standard Control or
system module assembly, the output numbers and
output types for your control system are automatically            High Input-Signal Selection Control and Table 6 for
assigned in the UI.                                               setup information and procedures.
                                                               5. For standard Analog Outputs and Analog Outputs
Note: You must set up the input sensors for your
                                                                  with High Input-Signal Selection, see Setting Up an
control system before you can set up the outputs. See
                                                                  Analog Output for Standard Control or High Input-
Setting Up System 450 Sensors on page 8 for more
                                                                  Signal Selection Control and Table 8 for setup
information.
                                                                  information and procedures.
To set up System 450 outputs in the UI:
                                                               6. For Relay Outputs with Differential Control, see
1. Apply power to your module assembly. After the                 Setting Up an Output for Differential Control on
   Startup screen appears briefly (displaying the                 page 17 and Table 10.
   control module firmware version), the Main screen           7. For Analog Outputs with Differential Control, see
   appears on the LCD.                                            Setting Up an Output for Differential Control on
2. In the Main screen, press and hold and                         page 17 and Table 11.
   simultaneously for 5 seconds to access the setup            Setting Up a Relay Output for Standard Control or
   screens and to go to the Sensor Setup Start                 High Input-Signal Selection Control
   screen.                                                     Table 6 provides information, procedures, guidelines,
3. At the Sensor Setup Start screen, press M                   and screen examples for setting up relay outputs for
   repeatedly to scroll through and select the desired         standard or High Input-Signal Selection control. See
   Output Setup Start screen. The Output Setup                 Figure 7 on page 22 for example menu flow of the
   Start screen indicates the output number and the            Relay Output 1 set up in Table 6.
   output type for the selected output.
Table 6: System 450 Setup Screen Information and Procedures for Relay Outputs with Standard Control
         and High Input-Signal Selection Control (Part 1 of 3)
 LCD Screen        Name, Description/Function, User Action, and Example
                   Relay Output Setup Start Screen: The output numbers and the output type (relay or analog) are
                   determined by the module types and configuration of your control system’s module assembly and are
   –– –   1
                   automatically assigned when you connect power to the module assembly. (See Setting Up a Control
  OUTR             System in the User Interface on page 6.)
                   Note: You must set up the control system input sensors before you can set up the outputs.
                   1. In the Relay Output Setup Start screen, press      to go to the output’s Sensor Selection screen.
                   The screen example shows a Relay Output Setup Start screen for Output 1.
                   Sensor Selection Screen: The sensor you select here determines the output’s setup parameters and
                   values, including condition type, unit of measurement, minimum control band, default setup values, and
       ––          setup value ranges for several of the remaining output setup screens. If a sensor is not selected, the
          1        remaining output setup screens do not appear. If a sensor is already selected for this output, the Sensor
   SENS
                   Selection screen does not appear here and the Relay ON Selection (ON or dON) screen appears instead.
                   Note: You must select a sensor in this Sensor Selection screen and the selected sensor must be already
                   set up in the System 450 UI. (See Setting Up System 450 Sensors.)
   Sn–2            Note: Beginning with firmware Version 2.00, the functional sensors Sn-d and HI-2 are available, if Sn-1
   SENS1           and Sn-2 are the same Sensor Type. If Sn-1, Sn-2, and Sn-3 are the same Sensor Type, the functional
                   sensor HI-3 is also available.
                   2. Press     or    to select the sensor that this output references:
   Sn–d    1
                   • For standard control action, select Sn-1, Sn-2, or Sn-3.
   SENS            • For standard control action with High Input-Signal Selection, select HI-2 or HI-3.
                       Then press     to save your sensor selection and go to the Relay ON Selection screen.
                   Note: For Differential Control, select Sn-d and go to Table 10 on page 18 for information, procedures,
    HI–2  1
                   guidelines, and screen examples for setting up outputs for Differential Control.
                   The top screen example shows the initial Sensor Selection screen for Relay Output 1 before a sensor is
   SENS
                   selected. The remaining screen examples show some of the sensors that may be available for selection.
                   For the Output Relay example, Sn-2 is selected as the Sensor for Output 1 as shown in the second
                   screen.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                           11
Table 6: System 450 Setup Screen Information and Procedures for Relay Outputs with Standard Control
         and High Input-Signal Selection Control (Part 2 of 3)
LCD Screen          Name, Description/Function, User Action, and Example
                    Relay ON Selection Screen: Select the value at which the relay turns On. Relay ON is defined as relay
                    LED On/Lit, relay contacts N.O. to C are closed, and N.C. to C contacts are open.
         78         Note: The value ranges and minimum control band are determined by the Sensor Type selected for the
       ON 1         sensor that the output references and are enforced in the Relay ON and Relay OFF Selection screens.
                    3. Press or to select the value at which the output relay turns On, then press               to save your
                       selection and go to Relay OFF Selection screen.
                    The screen example shows an ON value of 78 (°F) selected for Relay Output 1.
                    Relay OFF Selection Screen: Select the value at which the relay turns Off. Relay OFF is defined as
                    relay LED Off, relay contacts N.C. to C are closed, and N.O. to C contacts are open.
                    Note: The value ranges and minimum control band are determined by the Sensor Type selected for the
      OFF 1         sensor that the output references and are enforced in the Relay ON and Relay OFF Selection screens.
                    4. Press    or   to select the value at which output relay turns Off, then press          to save your
                       selection and go to Minimum Relay ON TIme Selection screen.
                    The screen example shows an OFF value of 75 (°F) selected for Relay Output 1.
                    Minimum Relay ON Time Selection Screen: Minimum ON Time range is 0 to 300 seconds.
                0   5. Press    or   to select the minimum time that the output relay remains On after reaching the
            1
                       Relay ON value, then press     to save your selection and go to the Minimum Relay OFF Time
      ONT              Selection screen.
                    Screen example shows an ONT value of 0 (seconds) selected for Output 1.
                    Minimum Relay OFF Time Selection Screen: Minimum OFF Time range is 0 to 300 seconds.
                    6. Press    or   to select the minimum time that this output relay remains Off after reaching the
       120             Relay OFF value. Press     to save your selection and go to the Sensor Failure Mode Selection
     OFFT1             screen.
                    The screen example shows an OFFT value of 120 (seconds) selected for Output 1.
                    Sensor Failure Mode Selection Screen: Select the output’s mode of operation if a referenced sensor or
                    sensor wiring fails. If the output references functional sensors HI-2 or HI-3, the output enters the Sensor
       OFF          Failure mode whenever a referenced sensor or sensor wiring fails. The output operates in the selected
      SNF1          Sensor Failure mode until the failure is remedied. Sensor Failure mode selections for Relay Outputs
                    include:
                    • ON = Output relay remains On during sensor failure.
                    • OFF = Output relay remains Off during sensor failure.
                    7. Press    or   to select this output’s mode of operation if the sensor or sensor wiring fails.
                       Press    to save your sensor failure mode selection and go to the Edit Sensor screen.
                    The screen example shows OFF selected as the Sensor Failure mode for Output 1.
                    Edit Sensor Screen: This screen displays the sensor that this output currently references. Typically, no
                    action is taken in this screen. But if you need to change the sensor that this output references, yo

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