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System 450 Series Control Modules with Relay Outputs Installation Guide (C450CBN-2, C450CCN-2)

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System 450™ Series Control Modules with Relay Outputs
Installation Instructions
C450CBN-2                                                                         Part No. 24-7664-2845, Rev. B
                                                                                             Issued January 23, 2012
C450CCN-2                                                                              Supersedes December 15, 2011

Application                                                 Beginning with firmware Version 2.00, standard
                                                            System 450 control modules include the High
 IMPORTANT: Use this System 450 Series Control              Input-Signal Selection and Differential Control features.
 Module with Relay Output only as an operating
                                                            See High Input-Signal Selection on page 9 and
 control. Where failure or malfunction of the System
                                                            Differential Control on page 16 for more information.
 450 control module could lead to personal injury or
 property damage to the controlled equipment or             Installation
 other property, additional precautions must be
 designed into the control system. Incorporate and                                13     11
                                                                                 (1/2) (7/16)          40
 maintain other devices, such as supervisory or                                                     (1-9/16)
 alarm systems or safety or limit controls, intended to
 warn of or protect against failure or malfunction of
                                                                                                       4
 the System 450 control module.                                                                     (3/16)
                                                                                           75       Screw
                                                                     127 DIN Rail       (2-15/16)
System 450™ is a family of modular, digital electronic               (5)  Clips                      Slots
                                                                                                    (Four)
controls that is easily assembled and set up to provide
reliable temperature, pressure, and humidity control for
a wide variety of Heating, Ventilating, Air Conditioning,
and Refrigeration (HVACR) and commercial/industrial
process applications.                                                          61                     61
                                                                             (2-3/8)                (2-3/8)
The System 450 control modules allow you to
                                                                          1/2 in. Nominal
configure custom application-specific control systems

                                                                                                               FIG:sys450_dims
                                                                            Trade Size
with up to three input sensors and ten (relay and/or                       Conduit Hole
analog) outputs, including control systems that can                              22
                                                                                (7/8)
monitor and control temperature, pressure, and
humidity applications simultaneously.                                   Figure 1: System 450 Module
You can easily install and quickly configure a                              Dimensions, mm (in.)
stand-alone System 450 control module and sensor in
the field as a replacement control for almost any           Location Considerations
temperature, pressure, and humidity control.                Observe the following System 450 location guidelines:
C450CxN-2 models are Single-Pole, Double-Throw              •   Ensure that the mounting surface can support the
(SPDT) relay control modules with Liquid Crystal                module assembly, mounting hardware, and any
Display (LCD) and four-button touch pad User Interface          (user-supplied) panel or enclosure.
(UI) that allows you to set up a System 450 control
system. C450CBN-2 models provide one SPDT relay.            •   Mount the modules upright and plugged together in
C450CCN-2 models provide two SPDT relays.                       a horizontal row where possible (Figure 3). DIN rail
                                                                mounting is highly recommended.
Refer to the System 450 Series Technical Bulletin
(LIT-12011459) for more detailed information on             •   Mount modules on flat even surfaces.
designing, installing, setting up, and troubleshooting      •   Allow sufficient space for wires and connections.
System 450 Series control systems. The System 450
technical bulletin can be accessed and downloaded on        •   Mount the modules in locations free of corrosive
the Johnson Controls® Online Product Literature Web             vapors and observe the ambient operating
site at the following Web address:                              conditions listed in the Technical Specifications.
http://cgproducts.johnsoncontrols.com/default.aspx

                           System 450™ Series Control Modules with Relay Outputs Installation Instructions                       1
•   Do not mount the modules on surfaces that are              Note: If you mount the modules on an uneven
    prone to vibration or in locations where radio             surface, do not damage the housings when
    frequency or electromagnetic emissions may                 tightening mounting screws. Use shims/washers to
    cause interference.                                        mount module assembly evenly on the surface.
•   Do not install the modules in airtight enclosures.     Refer to the control sensor installation instructions for
                                                           information on locating and mounting control sensors.
•   Do not install heat-generating devices in an
    enclosure with the modules that may cause the          Wiring
    temperature to exceed the ambient operating limit.
                                                           See Figure 2 and Table 1 for electrical termination
Mounting                                                   locations and wiring information. See Technical
Mount System 450 modules on 35 mm DIN rail                 Specifications on page 23 for electrical ratings.
(recommended) or directly to an even wall surface. To
mount modules on DIN rail:                                              WARNING: Risk of Electric Shock.
                                                                        Disconnect or isolate all power supplies
1. Provide a section of 35 mm DIN rail that is longer
   than the module assembly width, and mount the
                                                                !       before making electrical connections.
                                                                        More than one disconnect or isolation
   DIN rail horizontally in a suitable location using                   may be required to completely
   appropriate mounting hardware/fasteners.                             de-energize equipment. Contact with
2. Clip the control module on the rail, position the                    components carrying hazardous voltage
   upper DIN rail clips on the top rail, and gently snap                can cause electric shock and may result
   the lower clips onto the rail.                                       in severe personal injury or death.

3. Clip the remaining power and/or expansion
                                                            IMPORTANT: Use copper conductors only. Make
   modules to the right of the control module on to the
                                                            all wiring in accordance with local, national, and
   DIN rail and plug the 6-pin module connectors
                                                            regional regulations.
   together (Figure 3).
    Note: If your System 450 control system uses a          IMPORTANT: Do not exceed the System 450
    power module, the power module must be plugged          module electrical ratings. Exceeding module
    into the right-hand side of the control module.         electrical ratings can result in permanent damage to
To direct-mount modules to wall surfaces:                   the modules and void any warranty.

1. Plug the modules together, remove the module             IMPORTANT: Do not connect 24 VAC supply
   covers, place the assembly against wall surface          power to the System 450 modules before finishing
   horizontally in a suitable location and mark the         wiring and checking all wiring connections. Short
   mount hole locations on the surface (Figure 1).          circuits or improperly connected wires can result in
2. Install appropriate screw fasteners, leaving screw       damage to the modules and void any warranty.
   heads approximately one to two turns away from
   flush to the surface.                                    IMPORTANT: Run all low-voltage wiring and
3. Place the assembly over screw heads on the               cables separate from all high-voltage wiring.
   mounting slots, and carefully tighten the mounting       Shielded cable is strongly recommended for input
   screws.                                                  (sensor) and analog output cables that are exposed
                                                            to high electromagnetic or radio frequency noise.

2     System 450™ Series Control Modules with Relay Outputs Installation Instructions
         Note: The relay output terminals connect to an internal SPDT
         relay and do not supply any power to the application.                                      Supply Power and
                                                                                                 Control Sensor Terminals
                                                                                                   Low Voltage (<30 V)
                        Internal
                       SPDT Relay                                                                               Sn2
                    Normally Closed/Off                                                    24V
                         Position                                                                               C
                                                                                            C
                                                                                                                Sn3
                                                                                           Sn1
                                                                                                                5V
                                                                              6-Pin         C
                                                                             Module
                                                                            Connector         Common (C) terminals

                         LNC1   LNO1
                                                                                                 are connected
                                       LC1
                                                                                                   internally.

                                                                                                                       FIG:sys450_rly_cntrl_wir
           Dry-Contact, Line-Voltage
            Relay Output Terminals
          (See Technical Specifications                                     Some models have
             for Electrical Ratings.)                                      a second output relay
                                                                         and terminal block labeled
                                                                          LNC2, LNO2, and LC2.

                                             Figure 2: C450CxN-2 Wiring Terminals

Table 1: System 450 Terminal Wiring Information
 Label              Terminal Function                                                                     Wire Sizes
 24V                Accepts 24 VAC supply power, when a C450YNN power module is not connected,            0.08 mm2 to 1.5 mm2
                    and provides power terminal for 24 VAC (humidity) sensors.                            28 AWG to 16 AWG
 5V                 Provides 5 VDC power for active sensors.
 Sn-1, Sn-2,        Accepts passive or active (0–5 VDC) input signals from sensors.
 Sn-3               Note: You must position the Active/Passive Sensor Jumper (Figure 3 and
                    Figure 6) correctly for each sensor in your control system before operating the
                    system. See Setting Active/Passive Sensor Jumpers for more information.
 C                  Provide low-voltage Common connections for 24 VAC power and passive or active
 (Three             sensors connected to the 5V, Sn1, Sn2, and Sn3 terminals.
 Terminals)         Note: The three C terminals are connected internally and can be connected to
                    ground in the field.
 LNC1, LNC2         Connects control circuit to the Normally Closed (N.C.) contact on the SPDT relay.     0.08 mm2 to 2.5 mm2
 LNO1, LNO2         Connects control circuit to the Normally Open (N.O.) contact on the SPDT relay.       28 AWG to 14 AWG
 LC1, LC2           Connects line (power) to Common (C) on the SPDT1 relay.

1.    See Internal SPDT Relay insert in Figure 2 for more System 450 relay contact and terminal information. See Technical
      Specifications for SPDT relay electrical ratings.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                                   3
                                                                                                                        0-10 VDC or
                                                             Sn-1                                                         4-20 mA
                                                             Sn-2
                                                             Sn-3                                                      Analog Output
                                                                                                                           Signal

                         Active/Passive Sensor Jumpers                                                                    AO1   COM   AO2

                        L2

                                                                                                                                            FIG:sys450_app_exmpl
                        L1
                                                                                 L1 L2

                        L2
                        L1

                        Note: In 120 VAC applications, L1 must be the Hot lead
                              and L2 must be the Neutral/Common lead.

            Figure 3: Example System 450 Heat/Cool System with Condenser Fan Speed Control

    Status or Setup Value: Displays the current                                                          Light-Emitting Diode (LED): Green LEDs
    input status, output status or setup parameter                                                       on Relay Control Module and Relay
    value for the displayed input sensor, output                                                         Expansion Modules (only) indicates if the
    and/or setup parameter. Press or to select                                                           associated relay output is on or off.
    a different parameter value when the value
    is flashing. (Here, 100 = 100%.)                                                                     Output Number: Displays a numerical
                                                                    100                                  value that identifies the output associated
                                                                                                         with the status or setup value shown
    Status or Setup Identifier: Displays the                    OSP4                                     on the screen. Output numbers are
    unit of measurement, output, sensor number,                                                          automatically determined by the outputs'
    or setup parameter for the displayed status or                                                       physical positions (left to right) in the
    setup value. (Here, the setup identifier OSP                                                         module assembly. (Here, 4 = Output 4.)
    represents % output signal strength at setpoint.)
                                                                                                         Control Ramp Icon: Displays whether an
                                                                                                         analog output (only) is set as direct-acting
    Menu Button: Press M to move through the                M                                            or reverse acting, and whether the output
    sensor and output setup start screens.                                                               signal strength is at minimum or maximum
    When moving through the status or setup                                                              when the sensed property is at Setpoint.
    screens, press M to return to the status start                                                       The control ramp icon displayed is
    screen or set up start screen.                                                                       determined by the output's SP, EP, OSP,
                                                                                                         and OEP setup values.

    Up and Down Buttons: Press or to select                                                              Next Button: In the Main screens,

                                                                                 FIG:sys450cntrl_modul
    a different value for any flashing value in the                                                      press to scroll through the system status
    setup value field. In the Main (sensor status)                                                       screens. In a setup screen, press to save
    screens, press and hold both and for                                                                 the (flashing) setup value and go to the
    5 seconds to access the Setup Start screens.                                                         next setup screen.

                               Figure 4: System 450 Control Module Output Relay LEDs,
                                      LCD, Four-Button Touch Pad User Interface

4     System 450™ Series Control Modules with Relay Outputs Installation Instructions
Setup and Adjustments                                                    Sensor 1: Jumper positioned on one pin
                                                                         (or removed) sets Sn-1 to Active (Pressure).
System 450 Component Requirements
                                                                         Sensor 2: Jumper positioned across two
A System 450 control system consists of one control                      pins sets Sn-2 to Passive (Temperature).
                                                                Sn-1
                                                                                                                    Sys450_jmprs
module, one to three control sensor inputs, and one to
ten outputs that provide On/Off control and/or analog
                                                                Sn-2     Sensor 3: Jumper positioned across two
control. Figure 3 shows an example System 450                   Sn-3     pins sets Sn-3 to Passive (Temperature).

module assembly with two input sensors and three             Figure 5: Active/Passive Sensor Terminal Pin
outputs (two relay outputs and one analog output).             Block Set Up for the Example in Figure 3
Setting Up a System 450 Module Assembly
To set up a System 450 module assembly:
                                                          Setting Up a Control System in the User
                                                          Interface
1. Determine the controlled conditions, sensor types,     System 450 control modules have a backlit LCD and a
   and value ranges required for your application, and    four-button touch pad UI (Figure 4) that enable you to
   select the appropriate System 450 sensor types.        set up your control system. To set up a control system
2. Determine the number and type (relay or analog) of     in the System 450 UI:
   outputs required to control your application, and      1. Build your control system module assembly and
   select the appropriate System 450 control module          connect it to power. See Setting Up a System 450
   and expansion modules to provide the outputs.             Module Assembly on page 5.
3. Assemble the control and expansion modules in
                                                              Note: Every time a module assembly is powered
   the proper order, starting with the control module
                                                              ON, the control module polls all of the modules to
   on the left.
                                                              identify output type (relay or analog) and assigns a
    Note: If you use a C450YNN-1 power module, it             sequential output number (1 to 9 [0 = 10]) to each
    must be plugged into the control module. Plug in          output starting with the control module output on
    any expansion modules (for your control system) to        the left. The output numbers identify each output’s
    the right of the power module.                            setup screens in the UI. (See Figure 4.)
4. Apply supply power to the module assembly.             2. Access the System 450 setup screens in the UI.
You can now set up your control system in the                See Accessing the System 450 Setup Start
System 450 reset control module UI.                          Screens on page 7.
                                                          3. Set up the control system inputs in the UI. See
Note: After you power on your module assembly, you
                                                             Setting Up System 450 Sensors on page 7.
can set up your control system in the control module UI
before wiring the sensors or outputs to your assembly.    4. Set up the control system outputs in the UI. See
                                                             Setting Up System 450 Outputs on page 10.
Setting Active/Passive Sensor Jumpers
Before putting your System 450 reset control system        IMPORTANT: Do not change the module positions
into operation, you must set up each sensor in your        after a System 450 control system is set up in the UI.
system as either passive or active by positioning the      System 450 control logic is set up in the UI according
jumper on the terminal pins on the terminal block          to the Sensor Types, the output types, and the output
located below the sensor terminal block. See Figure 3.     numbers. Changing modules or module positions in a
                                                           module assembly that is already set up in the UI can
Temperature sensors are passive (two-wire) sensors
                                                           change the output numbers, output types, and the
and the corresponding jumpers must be positioned
                                                           setup values of the assembly outputs, which requires
across both pins. Humidity and pressure transducers
                                                           setting up the outputs again.
are active (three-wire) sensors and corresponding
jumpers must be positioned on one pin (or removed         Use the worksheet provided on page 24 to plan and
completely). Figure 5 shows the jumper positions for      record the settings for your System 450 control system.
the System 450 example shown in Figure 3.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                    5
Viewing the Startup, Main, and System Status                     The System Status screens display the current status
Screens                                                          of each input and output in your control system. With
Every time you connect power to a System 450 control             the Main screen displayed, press repeatedly to scroll
module, the Startup screen appears for several                   through and view all of the status screens in your
seconds before the Main screens appear. The Startup              control system. See Table 2 for more information about
screen displays the current firmware version for the             the System Status screens.
module. See Table 2 and System 450 Firmware                      System 450 Firmware Versions
Versions for more information.
                                                                 System 450 firmware versions identify the features
After you install, wire, power on, and set up your control       available on System 450 modules. Standard System
system in the UI, the Main screens appear on the LCD,            450 control modules with Version 2.00 firmware and
immediately after the Startup screen. During normal              later include the High Input-Signal Selection and
operation, the Main screens automatically scroll                 Differential Control features. See High Input-Signal
through the current status of each sensor in your                Selection on page 9 and Differential Control on page
control system. See Table 2 for more information.                16 for more information.
Table 2: System 450 Startup Screen, Main Screens, Status Screens, and Setup Start Screens Information
         and Procedures
 LCD Screen       Name, Description/Function, User Action, and Example
                  Startup Screen: When you power a System 450 control module, the LCD displays the control module’s
                  current firmware version for approximately five seconds before it displays the Main (Input Status) screen.
      2.00        Screen example shows System 450 firmware version number 2.00 on the top of the screen. The number on
    xxxx          the bottom of the screen (indicated in this example with xxxx) identifies the Johnson Controls firmware.

                  Main (Input Status) Screens: During normal operation, the Main screens automatically scroll through the
      232         current status of each input sensor in your control system and display the sensor number, the unit of
                  measurement, and the sensed condition value. See Figure 7 and Figure 8 for example Main screens.
    PSI1          Note: Main screens are view-only; selections are not made in Main screens. The Main screens are the
                  System 450 default screens. After 2 minutes of inactivity in any screen, the UI reverts to the Main screens.
                  While the Main screens are scrolling, you can press          repeatedly to scroll through and view the
        74        System Status screens for all inputs and outputs in your control system.
        F2        While the Main Screens are scrolling, you can press and hold    and    for 5 seconds to access
                  your control system’s Setup Start screens.
                  The screen examples show Sensor 1 sensing 232 psi and Sensor 2 sensing 74°F.
                  System Status Screens: The System Status screens display current status of all inputs and outputs in
        On        your control system. System Status screens are view-only; selections are not made in Status screens.
                  Relay output status screens display output number and relay status (On/Off). Analog output status screens
     OUT1         display output number, signal strength, and control ramp icon.
                  Press     repeatedly to scroll and view the System Status screens for the inputs and outputs in your
                  control system. When you stop pressing , the displayed Status screen refreshes its value and
        61        remains displayed for 2 minutes before returning to the Main Screens.
     OUT3         The screen examples show Output 1 relay is On and Output 3 signal strength is 61% of the total signal
                  strength. The control ramp icon in the bottom screen example indicates that the Analog Output is set up
                  with SP<EP and OSP<OEP. See Setting Up an Analog Output for Standard Control or High Input-Signal
                  Selection Control for information about ramp icons.
                  Setup Start Screens: Setup Start screens are view-only screens, from which you can access the setup
    -- -          screens for the sensors or the displayed output; selections are not made in Setup Start screens.The Sensor
                  Setup Start screen is the first screen displayed when you access the System 450 setup screens.
    SENS          Note: The numerical order and type of Output Setup Start screens are determined by the modules
                  selected for your System 450 control system and their physical order in the control system module
                  assembly. See Setting Up a Control System in the User Interface on page 5 for more information.
    -- -          From the Sensor Setup Start screen, press M repeatedly to scroll through the Output Setup Start
    OUTR1         screens for all of the outputs in your control system. When a Setup Start screen is displayed,
                  press     to go to the setup screens for the sensors or the output displayed in the screen.
                  Note: In any Setup Start screen, you can return to the Main screens by pressing both         and
    -- -          simultaneously. Also, the UI returns to the Main screen after 2 minutes of inactivity in any screen.
    OUTA3         The screen examples show the Sensor, Relay Output 1, and Analog Output 3 Setup Start screens.

6     System 450™ Series Control Modules with Relay Outputs Installation Instructions
Accessing the System 450 Setup Start Screens                          3. Press M repeatedly to scroll through the Output
Access the System 450 Setup Start screens from the                       Setup Start screens. See Figure 7.
Main screen. See Table 2 for more information about                       Note: The UI returns to the Main screens after 2
the Setup Start screens.                                                  minutes of inactivity in any screen in the UI.
To access the System 450 setup screens:                               Setting Up System 450 Sensors
1. Apply power to your module assembly. After the                     You must set up the input sensors for your control
   Startup screen appears briefly (displaying the                     system before you can set up any of outputs. To set up
   control module firmware version), the Main screen                  the input sensors you must access the setup screens.
   appears on the LCD.                                                See Accessing the System 450 Setup Start Screens.
2. In the Main screen, press and hold and                             The Sensor Setup Start screen is the first screen
   simultaneously for 5 seconds to access the setup                   displayed when you access the system setup screens.
   screens and to go to the Sensor Setup Start                        Table 3 provides information about System 450
   screen.                                                            sensors, Sensor Types, parameter values, and
                                                                      specified sensor/transducer product code numbers.
Table 3: System 450 Sensor Types, Setup Values, and Sensor/Transducer Product Codes
 Sensor Unit of Measurement    Effective   Range of    Resolution Minimum        Sensor Product
 Type     Value                Sensing     Usable      Increment   Proportional Type Number2
          (Condition/Units)    Range       Values1     Value       or Control
                                                                   Band
 °F           °F (Temperature/degrees)     -46 to 255    -40 to 250       1             1                A99B-xxx
 °C           °C (Temperature/degrees)     -43 to 124    -40 to 121       0.5           0.5              A99B-xxx
 rH           % (Humidity/%RH)             1 to 100      10 to 95         1             2                HE-67Sx-xxxxx
                                                                                                         HE-67Nx-xxxxx
                                                                                                         HE-68Nx-0N00WS
 P 0.5        INWC (Pressure/in. W.C.)     0 to 0.5      0.025 to 0.5     0.005         0.025            DPT2650-0R5D-AB
 P 2.5        INWC (Pressure/in. W.C.)     0 to 2.5      0.1 to 2.5       0.02          0.1              DPT2650-2R5D-AB
 P5           INWC (Pressure/in. W.C.)     0 to 5.0      0.25 to 5.0      0.05          0.25             DPT2650-005D-AB
 P8           bAR (Pressure/bar)           -1 to 8       -1 to 8          0.05          0.1              P499Rxx-401C
 P 10         INWC (Pressure/in. W.C.)     0 to 10       0.5 to 10        0.05          0.2              DPT2650-10D-AB
 P 15         bAR (Pressure/bar)           -1 to 15      -1 to 15         0.1           0.2              P499Rxx-402C
 P 30         bAR (Pressure/bar)           0 to 30       0 to 30          0.1           0.4              P499Rxx-404C
 P 50         bAR (Pressure/bar)           0 to 50       0 to 50          0.2           0.4              P499Rxx-405C
 P100         PSI (Pressure/psi)           0 to 100      0 to 100         0.5           1                P499Rxx-101C
 P1103        Hg/PSI (Pressure/Hg-psi)     -10 to 100    -10 to 100       0.5           1                P499Rxx-100C
 P200         PSI (Pressure/psi)           0 to 200      0 to 200         1             1                P499Rxx-102C
 P500         PSI (Pressure/psi)           0 to 500      90 to 500        1             5                P499Rxx-105C
 P750         PSI (Pressure/psi)           0 to 750      150 to 750       2             6                P499Rxx-107C
 HI°F         °F (Temperature/degrees)     -50 to 340    -40 to 340   4   1             1                TE-631x, TE-6000-x
                                                                                                         TE-68NT-0N00S
 HI°C         °C (Temperature/degrees)     -45.5 to      -40 to 1704      0.5           0.5              TE-631x, TE-6000-x
                                           170                                                           TE-68NT-0N00S

1.    Because of the way that the System 450 Differential Sensor (Sn-d) is set up and calculated with two identical sensors (Sn-
      1 and Sn-2), the Range of Usable Values is twice as large as a single sensor. Each Sensor Type has an equal number of
      positive and negative values. See Table 9 for the Range of Usable Values when an output references Sn-d.
2.    Refer to the System 450 Series Modular Controls Product Bulletin (LIT-12011458), Catalog Page (LIT-1900549), or
      Technical Bulletin (LIT-12011459) for additional ordering information for System 450 compatible sensors and transducers.
3.    See Setting Up Outputs That Reference a P110 Sensor on page 9 for information on setting up System 450 outputs that
      reference the P110 Sensor Type.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                7
4.   Many of the 1,000 ohm Nickel temperature sensors that can be set up as HI°F or HI°C Sensor Types are not designed for
     use across the entire Range of Usable Values for HI°F and HI°C Sensor Types. Refer to the Technical Specifications
     sections in the TE-6000 Series Temperature Sensing Elements Product Bulletin (LIT-216288), the TE-6300 Series
     Temperature Sensors Product Bulletin (LIT-216320), and the TE-6800 Series Temperature Sensor Product Bulletin
     (LIT-12011542) to determine the temperature range that the various 1,000 ohm Nickel temperature sensors are specified to
     operate in.

Table 4 provides sensor setup information, procedures,
and example screens. Figure 7 on page 21 provides a
System 450 UI setup example.
Table 4: System 450 Sensor Setup Screen Information and Procedures (Part 1 of 2)
 LCD Screen          Name, Description/Function, User Action, and Example
                     Sensor Setup Start Screen: The Sensor Setup Start screen is the first screen displayed when you
                     access the System 450 setup screens. From the Sensor Setup Start screen you can navigate to the
     -- -            Output Setup Start screens or the Sensor Setup screens. See Figure 7.
     SENS            Note: You must set up the input sensors before you can set up the control system outputs. The Sensor
                     Setup Start screen is view-only; selections are not made in Setup Start screens.
                     1. In the Sensor Setup Start screen, press        to go to the first Sensor Type Selection screen
                        (Sn-1) and begin setting up the sensors in your control system.
                     The screen example shows the Sensors Setup Start screen with flashing dashes.
                     Sensor Type Selection Screens: The Sensor Type you select for an input sensor automatically
                     determines the setup parameters and values for each output that is set up to reference that sensor. See
     P500            Table 3 for information about System 450 sensors/transducers, Sensor Types, condition type, units of
     Sn-1            measurement, minimum control band or proportional band, setup values, value ranges, and product code
                     numbers.
                     Note: For outputs to operate properly, the selected Sensor Type must match the sensor/transducer
                     model wired to the control module, and the sensor/transducer must be wired to the proper control module
      °F             input terminals.
     Sn-2            2. In the Sn-1 Sensor Type Selection screen, press    or   to select the desired Sensor Type.
                        Press    to save your selection and go to the Sn-2 Sensor Type Selection screen.
                     3. In the Sn-2 Sensor Type Selection screen, press        or    to select the desired Sensor Type.
      --                 Press     to save your selection and go to the Sn-3 Sensor Type Selection screen.
     Sn-3            Note: If your control system does not use three input sensors, simply press    while the two dashes are
                     flashing in a Sensor Type Selection screen to save no Sensor Type and go to the next setup screen.
                     4. In the Sn-3 Sensor Type Selection screen, press          or    to select the desired Sensor Type.
                         Press     to save your selection and either:
                     • go to the Temperature Offset Setup screen for the first temperature sensor in your system.
                     • return to the Sensor Setup Start Screen, if your control system has no temperature sensors.
                     Note: Beginning with firmware Version 2.00, if you select the same Sensor Type for Sn-1 and Sn-2, two
                     additional functional sensors (Sn-d and HI-2) are available for selection when you set up the control
                     system outputs. If you select the same Sensor Type for Sn-1, Sn-2 and Sn-3, then functional sensor HI-3
                     is also available for selection when you set up outputs. See High Input-Signal Selection on page 9 and
                     Differential Control on page 16 for more information.
                     The screen examples show Sn-1 with the P500 Sensor Type selected; Sn-2 with the °F Sensor Type
                     selected; and Sn-3 with the no Sensor Type selected.
                     Temperature Offset Selection Screens: Select a temperature offset for the temperature inputs (only) in
                     your control system.
         -3          Sensor Type °F enables an offset of +/- 5°F in 1 degree increments.
     OFFS2           Sensor Type °C enables an offset of +/- 2.5°C in 0.5 degree increments.
                     Note: The temperature offset changes the displayed temperature value by the selected offset value.
                     5. Press      or   to select the desired temperature offset value. Press :
                     • to go to the next Temperature Offset Selection screen (if there are additional temperature
                         sensors in your control system) and repeat this step for each temperature sensor.
                     • to return to the Sensor Setup Start screen.
                     The screen example shows an OFFS value of -3 (°F) for Sensor 2. Therefore a sensed temperature value
                     of 75 (°F) at Sensor 2 is displayed as 72 (°F).

8      System 450™ Series Control Modules with Relay Outputs Installation Instructions
Table 4: System 450 Sensor Setup Screen Information and Procedures (Part 2 of 2)
 LCD Screen           Name, Description/Function, User Action, and Example
                      Sensor Setup Start Screen: When you have finished setting up all of the sensors for your control
                      system, the display returns to the Sensor Setup Start screen.
     -- -             Note: You can edit the sensor set up values at any time, if required. However, changing the Sensor Type
     SENS             for a sensor that is referenced by an output requires setting up the output again to the new Sensor Type
                      values.
                      After the sensors are set up for your control system, you can:
                      • Press M to scroll through the Output Setup Start screens and begin setting up your system
                          outputs.
                      • Press     and   simultaneously to return to the Main screens.
                      The screen example shows Sensors Setup Start screen with flashing dashes.

Setting Up Outputs That Reference a P110 Sensor                   High Input-Signal Selection
The P110 Sensor Type can monitor negative pressure                Beginning with firmware Version 2.00, standard System
down to 20 InHg (-10 psi). When referencing a P110                450 control modules include the High Input-Signal
sensor, System 450 displays negative pressure values              Selection control capability.
in InHg on the Main and System Status screens.
                                                                  The High Input-Signal Selection feature enables a
But when you set up an output that references a P110              System 450 control system to monitor a condition
sensor and the setup value is a negative pressure                 (temperature, pressure, or humidity) with two or three
value, you must select a pressure value in negative psi.          sensors (of the same type) and control relay and/or
Use Table 5 to determine the negative PSI setup value             analog outputs based on the highest condition value
that corresponds to your InHg target value. For                   sensed by the two or three referenced sensors.
example, if you want a relay output to go off when the            In two sensor applications (HI-2), Sn-1 and Sn-2 must
sensed pressure reaches 7 InHg, you select the value              be the same Sensor Type. In three sensor applications
 -3.5 (psi) in the output’s Relay OFF Selection screen.           (HI-3), Sn-1, Sn-2, and Sn-3 must be the same Sensor
Table 5: InHg Target Values/PSI Setup Values                      Type.
 InHg          psi Setup        InHg            psi Setup         A System 450 control system, using High Input-Signal
 Value         Value            Value           Value             Selection, can monitor the outlet pressures of two
 1             -0.5             11              -5.5              condenser coils in a multi-circuit condensing unit using
                                                                  two pressure sensors of the same type; one connected
 2             -1.0             12              -6.0
                                                                  to each coil outlet.
 3             -1.5             13              -6.5
                                                                  If the multi-circuit condensing unit has single speed fan
 4             -2.0             14              -7.0
                                                                  motors, multiple relay outputs can be set up to
 5             -2.5             15              -7.5              reference the high input-signal and System 450 can
 6             -3.0             16              -8.0              stage the fans on and off based on the pressure
 7             -3.5             17              -8.5              sensed at the coil with the highest pressure.
 8             -4.0             18              -9.0              If the multi-circuit condensing unit has variable speed
 9             -4.5             19              -9.5              fan motors, one or more analog outputs can be set up
                                                                  to reference the high input-signal and control the fan
 10            -5.0             20              -10.0
                                                                  motor speeds based on the pressure sensed at the coil
                                                                  with the highest pressure.
Note: When an output references the P110 Sensor
Type and the output is set up for Differential Control
(Sn-1 and Sn-2 are P110 Sensor Type), the negative
pressure values displayed in the differential pressure
System Status screen (dIFP) are displayed as negative
psi values, not InHg values. See Differential Control on
page 16 for more information.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                                  9
Setting Up System 450 Outputs                                  4. To set up standard Relay Outputs and Relay
                                                                  Outputs with High Input-Signal Selection, see
After you build and connect power to your control
                                                                  Setting Up a Relay Output for Standard Control or
system module assembly, the output numbers and
output types for your control system are automatically            High Input-Signal Selection Control and Table 6 for
assigned in the UI.                                               setup information and procedures.
                                                               5. For standard Analog Outputs and Analog Outputs
Note: You must set up the input sensors for your
                                                                  with High Input-Signal Selection, see Setting Up an
control system before you can set up the outputs. See
                                                                  Analog Output for Standard Control or High Input-
Setting Up System 450 Sensors on page 7 for more
                                                                  Signal Selection Control and Table 8 for setup
information.
                                                                  information and procedures.
To set up System 450 outputs in the UI:
                                                               6. For Relay Outputs with Differential Control, see
1. Apply power to your module assembly. After the                 Setting Up an Output for Differential Control on
   Startup screen appears briefly (displaying the                 page 16 and Table 10.
   control module firmware version), the Main screen           7. For Analog Outputs with Differential Control, see
   appears on the LCD.                                            Setting Up an Output for Differential Control on
2. In the Main screen, press and hold and                         page 16 and Table 11.
   simultaneously for 5 seconds to access the setup            Setting Up a Relay Output for Standard Control or
   screens and to go to the Sensor Setup Start                 High Input-Signal Selection Control
   screen.                                                     Table 6 provides information, procedures, guidelines,
3. At the Sensor Setup Start screen, press M                   and screen examples for setting up relay outputs for
   repeatedly to scroll through and select the desired         standard or High Input-Signal Selection control. See
   Output Setup Start screen. The Output Setup                 Figure 7 on page 21 for example menu flow of the
   Start screen indicates the output number and the            Relay Output 1 set up in Table 6.
   output type for the selected output.
Table 6: System 450 Setup Screen Information and Procedures for Relay Outputs with Standard Control
         and High Input-Signal Selection Control (Part 1 of 3)
 LCD Screen        Name, Description/Function, User Action, and Example
                   Relay Output Setup Start Screen: The output numbers and the output type (relay or analog) are
                   determined by the module types and configuration of your control system’s module assembly and are
     -- -          automatically assigned when you connect power to the module assembly. (See Setting Up a Control
     OUTR1         System in the User Interface on page 5.)
                   Note: You must set up the control system input sensors before you can set up the outputs.
                   1. In the Relay Output Setup Start screen, press      to go to the output’s Sensor Selection screen.
                   The screen example shows a Relay Output Setup Start screen for Output 1.
                   Sensor Selection Screen: The sensor you select here determines the output’s setup parameters and
                   values, including condition type, unit of measurement, minimum control band, default setup values, and
      --           setup value ranges for several of the remaining output setup screens. If a sensor is not selected, the
     SENS          remaining output setup screens do not appear. If a sensor is already selected for this output, the Sensor
                   Selection screen does not appear here and the Relay ON Selection (ON or dON) screen appears instead.
                   Note: You must select a sensor in this Sensor Selection screen and the selected sensor must be already
                   set up in the System 450 UI. (See Setting Up System 450 Sensors.)
     Sn-2          Note: Beginning with firmware Version 2.00, the functional sensors Sn-d and HI-2 are available, if Sn-1
     SENS          and Sn-2 are the same Sensor Type. If Sn-1, Sn-2, and Sn-3 are the same Sensor Type, the functional
                   sensor HI-3 is also available.
                   2. Press     or    to select the sensor that this output references:
     Sn-d          • For standard control action, select Sn-1, Sn-2, or Sn-3.
     SENS1         • For standard control action with High Input-Signal Selection, select HI-2 or HI-3.
                       Then press     to save your sensor selection and go to the Relay ON Selection screen.
                   Note: For Differential Control, select Sn-d and go to Table 10 on page 17 for information, procedures,
     HI-2          guidelines, and screen examples for setting up outputs for Differential Control.
     SENS1         The top screen example shows the initial Sensor Selection screen for Relay Output 1 before a sensor is
                   selected. The remaining screen examples show some of the sensors that may be available for selection.
                   For the Output Relay example, Sn-2 is selected as the Sensor for Output 1 as shown in the second
                   screen.

10     System 450™ Series Control Modules with Relay Outputs Installation Instructions
Table 6: System 450 Setup Screen Information and Procedures for Relay Outputs with Standard Control
         and High Input-Signal Selection Control (Part 2 of 3)
 LCD Screen       Name, Description/Function, User Action, and Example
                  Relay ON Selection Screen: Select the value at which the relay turns On. Relay ON is defined as relay
                  LED On/Lit, relay contacts N.O. to C are closed, and N.C. to C contacts are open.
       78         Note: The value ranges and minimum control band are determined by the Sensor Type selected for the
      ON 1        sensor that the output references and are enforced in the Relay ON and Relay OFF Selection screens.
                  3. Press or to select the value at which the output relay turns On, then press               to save your
                     selection and go to Relay OFF Selection screen.
                  The screen example shows an ON value of 78 (°F) selected for Relay Output 1.
                  Relay OFF Selection Screen: Select the value at which the relay turns Off. Relay OFF is defined as
                  relay LED Off, relay contacts N.C. to C are closed, and N.O. to C contacts are open.
                  Note: The value ranges and minimum control band are determined by the Sensor Type selected for the
    OFF 1         sensor that the output references and are enforced in the Relay ON and Relay OFF Selection screens.
                  4. Press    or   to select the value at which output relay turns Off, then press          to save your
                     selection and go to Minimum Relay ON TIme Selection screen.
                  The screen example shows an OFF value of 75 (°F) selected for Relay Output 1.
                  Minimum Relay ON Time Selection Screen: Minimum ON Time range is 0 to 300 seconds.
              0   5. Press    or   to select the minimum time that the output relay remains On after reaching the
          1
                     Relay ON value, then press     to save your selection and go to the Minimum Relay OFF Time
    ONT              Selection screen.
                  Screen example shows an ONT value of 0 (seconds) selected for Output 1.
                  Minimum Relay OFF Time Selection Screen: Minimum OFF Time range is 0 to 300 seconds.
                  6. Press    or   to select the minimum time that this output relay remains Off after reaching the
     120             Relay OFF value. Press     to save your selection and go to the Sensor Failure Mode Selection
   OFFT1             screen.
                  The screen example shows an OFFT value of 120 (seconds) selected for Output 1.
                  Sensor Failure Mode Selection Screen: Select the output’s mode of operation if a referenced sensor or
                  sensor wiring fails. If the output references functional sensors HI-2 or HI-3, the output enters the Sensor
     OFF          Failure mode whenever a referenced sensor or sensor wiring fails. The output operates in the selected
    SNF1          Sensor Failure mode until the failure is remedied. Sensor Failure mode selections for Relay Outputs
                  include:
                  • ON = Output relay remains On during sensor failure.
                  • OFF = Output relay remains Off during sensor failure.
                  7. Press    or   to select this output’s mode of operation if the sensor or sensor wiring fails.
                     Press    to save your sensor failure mode selection and go to the Edit Sensor screen.
                  The screen example shows OFF selected as the Sensor Failure mode for Output 1.
                  Edit Sensor Screen: This screen displays the sensor that this output currently references. Typically, no
                  action is taken in this screen. But if you need to change the sensor that this output references, you can
   Sn-2           select a different sensor for this output in this screen.
   SENS           Note: If you change the sensor that an output references to a sensor with a different Sensor Type, the
                  default setup values for the output change, and you must set the output up again.
                  8. If you do not need to change this output’s sensor, simply press            to save the current sensor
                      selection and return to the Relay Output Setup Start screen.
                     To change the sensor this output references, press       or   to select the new sensor that this
                     output references. Then press        to save the new sensor selection and return to the Relay ON
                     Selection screen (ON or dON). If the new sensor has a different Sensor Type from the
                     previously referenced sensor, repeat the output setup procedure for this output.
                  This Relay Output is now set up in the System 450 UI.
                  The screen example shows Sn-2 is selected Sensor for Output 1.

System 450™ Series Control Modules with Relay Outputs Installation Instructions                                             11
Table 6: System 450 Setup Screen Information and Procedures for Relay Outputs with Standard Control
         and High Input-Signal Selection Control (Part 3 of 3)
 LCD Screen        Name, Description/Function, User Action, and Example
                   Relay Output Setup Start Screen
                   After you have set up this Relay Output, you can go to another Output Setup Start screen, the Sensor
     -- -          Setup Start screen, or return to the Main screens.
     OUTR1         9. Press M to scroll through the remaining Output Setup Start screens and return to the Sensor
                       Setup Start screen, or press      and     simultaneously to return to the System 450 Main
                       screens.
                   The screen example shows a Relay Output Setup Start screen for Output 1.

Setting Up an Analog Output for Standard Control                                                   Proportional
or High Input-Signal Selection Control                                                                Band
Analog outputs provide an analog signal to control                       100%                        OEP
                                                                                                                       SP > EP

                                                                 System Output
equipment in you application based on the input from a                                        EP                        SP = 70 (°F)
standard fixed setpoint sensor (Sn-1, Sn-2, or Sn-3) or                                                                 EP = 65 (°F)
a High Input Signal Selection sensor (HI-2 or HI-3).                                                                   OSP < OEP

                        

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