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SX-9120 Service Module User Guide

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System 9100 Technical Manual 636.4
                                                                                  Programming and Commissioning Section
                                                                                                           User’s Guide
                                                                                                             Issue Date 0896

                                       SX-9120 Service Module

    General Setup Instructions                                                                                    Page *3
    •    Model Codes                                                                                                     *3
    •    Power Supply                                                                                                     3
    •    Display, Keyboard, and DIP Switches                                                                              4
    •    Connection to DX-9100                                                                                           *4

    General Configuration Information                                                                                    *7
    •    Relative Index and Item Tags                                                                                    *7
    •    Absolute Item Addresses                                                                                         *7
    •    Logic Variables                                                                                                 *8
    •    Modifying an Item                                                                                               *8

    Configuration Instructions                                                                                         *11
    •    Startup                                                                                                        *11
    •    General Module                                                                                                 *13
    •    Programmable Modules                                                                                           *17
    •    Analog Inputs                                                                                                  *21
    •    Calibration Values (Passive/RTD Sensors)                                                                       *22
    •    Analog Inputs (Amplifier Calibration)                                                                           24
    •    Clock Calibration                                                                                              *24
    •    Output Modules                                                                                                 *27
    •    Calibration Values                                                                                             *28
    •    Extension Modules                                                                                              *30

                                * Indicates those sections where changes have occurred since the last printing.

© 1996 Johnson Controls, Inc.                                                                                              1
  Code No. LIT-6364070
   •   Time Schedule Modules                                                                           Page   *32
   •   Optimal Start Modules                                                                                  *34
   •   Network Information (Version 3 Controller Only)                                                        *36
   •   Network Inputs (Version 3 Controller Only)                                                             *38
   •   Network Digital Outputs (Version 3 Controller Only)                                                    *40
   •   Network Analog Outputs (Version 3 Controller Only)                                                     *42
   •   Logic Variables (View)                                                                                  44
   •   Programmable Logic Controller (PLC)                                                                    *47
   •   Algorithm Upload/Download                                                                              *50

   Calibration of DX-9100 Analog Inputs/Outputs                                                               *53
   •   Calibrate Main Amplifier (One set of values for all inputs)                                             55
   •   Calibrate Pre-Amplifier (One set of values for all inputs)                                              56
   •   Calibrate Analog Inputs (RTD/Passive Sensors)
       (One set of values for each input)                                                                      57
   •   Calibrate Analog Outputs (0 to 10V)
       (One set of values for each output)                                                                     58
   •   Calibrate Analog Outputs (0 to 20 mA)
       (One set of values for each output)                                                                     59

                     * Indicates those sections where changes have occurred since the last printing.

2 Programming and Commissioning—SX-9120 Service Module
               General Setup Instructions

               The SX-9120 is a service module specifically designed to communicate
               with and configure the DX-9100 Series Controllers (Versions 1, 2, and 3).
               It enables the user to view data and change parameters in the controller,
               and to upload and download a configuration.

                  !   CAUTION: Since the SX-9120 communicates directly with
                               the program stored in the DX-9100, use caution
                               when making changes. Changes made via the
                               SX-9120 are permanent in that there is no way to
                               release the changes back to a previous value.
                               Careless online modification of an installed
                               controller’s internal parameters could also result
                               in damage to attached field equipment. It is
                               strongly recommended that you familiarize
                               yourself with the operation of the SX-9120
                               Service Module in a bench test environment
                               before applying it in field situations.

Model Codes    Table 1: Model Codes
                                        Model                          Ordering Code
               SX-9120 Service Module with 220/240V battery charger.    SX-9120-8101
               SX-9120 Service Module without battery charger (North    SX-9120-8110
               American version).

Power Supply   The service module is powered by a standard rechargeable 9V battery.
               A 12V battery charger for connection to 220/240 VAC power source is
               supplied with the module to recharge the battery or to supply power to the
               module (European version only).
               The battery will provide about five hours of continuous operation and
               can be recharged in approximately 12 hours with the service module
               switched off.

                                  Programming and Commissioning—SX-9120 Service Module   3
                     The rechargeable battery may be replaced by a standard non-rechargeable
                     battery for eight hours or more of normal operation, depending on the type
                     of battery. In this case the battery charger must not be used.
                     The service module is switched on and off by a switch located on the
                     right-hand side of the device.

Display,             The service module has a two line, 16-character Liquid Crystal Display
Keyboard, and        (LCD), a 24-key tactile keyboard and a set of three DIP switches at the
DIP Switches         side of the module.
                     •   DIP Switch 1 is a Calibration Protection switch and must be set to Off
                         to enable the modification of calibration values in the controller. Set
                         the switch to On to protect the calibration values in the controller.
                     •   DIP Switch 2 is a Configuration Protection switch and must be set to
                         Off to enable the configuration or modification of the data base in the
                         controller. Set the switch to On to protect the data base from changes.
                     •   DIP Switch 3 is a RAM Battery Backup switch and must be set to On
                         to permanently connect the internal battery supply to the service
                         module RAM, overriding the ON/OFF switch. In the On position an
                         uploaded configuration will be retained in RAM as long as the battery
                         has sufficient charge. In the Off position the configuration will be
                         lost when the service module is switched off.

Connection to        The service module communicates with a Version 1 (DX-9100-8154),
DX-9100              Version 2 (DX-9100-8454), or Version 3 (DX-9120-8454) controller by
                     way of a cable supplied with the service module. The cable is plugged
                     into the side of the service module and into the service module connector
                     on the DX-9100 Controller. Both the service module and the DX-9100
                     Controller must be powered for communication to be established.

4 Programming and Commissioning—SX-9120 Service Module
                D X 9100                 R E V. 3
                                                                         DX-9100
                READY                                                    Cable Connector

         GENER AL             1               2               3
         M O D U LE
                          C A L IB R .                    CONFIG.

         P R O G R AM
                              4               5               6
                                                                         ON/OFF Switch
         M O D U L ES     ALG OR .         LOGIC            PL C

           IN P U T           7               8               9
         M O DULES        O P T .S T     N E TW O R K

          OUTPUT           + /-               0
Power    M O DULES
Supply
(12V)
             XT
         M O DULES                                                       DIP Switches
                                                                         3. RAM Protection
                                                                         2. Config. Protection
                                                                         1. Calibr. Protection
           T IM E                          CLEAR
                          M O D IF Y                       E N TE R
          SCH ED .

                                                        SX-9 120      sx91tc01

                        Figure 1: Keyboard Layout

                 Programming and Commissioning—SX-9120 Service Module                            5
6 Programming and Commissioning—SX-9120 Service Module
                 General Configuration
                 Information

                    !   CAUTION: Since the SX-9120 communicates directly with
                                 the program stored in the DX-9100, use caution
                                 when making changes. Changes made via the
                                 SX-9120 are permanent in that there is no way to
                                 release the changes back to a previous value.
                                 Careless online modification of an installed
                                 controller’s internal parameters could also result
                                 in damage to attached field equipment. It is
                                 strongly recommended that you familiarize
                                 yourself with the operation of the SX-9120
                                 Service Module in a bench test environment
                                 before applying it in field situations.

Relative Index   The configuration of the controller is determined by the contents of its
and Item Tags    data base memory locations called Items. The data base is organized in
                 modules: General Module, Programmable Modules, Analog Input
                 Modules, etc., and each item has a Relative Index (RI) and an Item Tag
                 within its module.
                 The relative index of an item is a decimal number, which is entered into
                 the service module to view or modify the contents of the item memory
                 location.
                 The service module will display the item tag to confirm the correct item
                 selection.
                 Refer to the DX-9100 Configuration Guide (LIT-6364030) in this manual
                 for a list of modules, item tags, and relative index numbers.

Absolute Item    Each module occupies a range of absolute item addresses in the data base
Addresses        memory of the controller. The absolute item address is given by the sum
                 of the relative index and the absolute address of the first item in the
                 module. Absolute item addresses in decimal form are used in numeric
                 connections.
                 Refer to the DX-9100 Configuration Guide (LIT-6364030) in this manual
                 for a list of modules with the absolute addresses, and items with relative
                 index numbers in decimal form.
                                   Programming and Commissioning—SX-9120 Service Module       7
Logic Variables      Individual bit positions in the bytes of status items are also called logic
                     variables and are listed in the DX-9100 Configuration Guide
                     (LIT-6364030). Each logic variable has a bit number (1-8) and a byte
                     address (0-255). Logic variables are used in logic connections and in the
                     PLC program.

Modifying an         All items, except those which are read only, can be modified when the
Item                 item value is displayed in Config mode. This mode is obtained by first
                     selecting the module in which the item to be modified is located and then
                     pressing the CONFIG key.
                     The RI (Relative Index) of the item is then entered and confirmed by
                     pressing the ENTER key. The selected item is then displayed with its
                     current value.
                     To change the value of an item, press the MODIFY key and enter the new
                     value in the same format as the displayed value. Press the ENTER key to
                     confirm the new value, or the CLEAR key to retain the previous value.

Number                 HIA1            +90.50            Value with sign and decimal
                       RI3      --> +                    point.

                     ENTER NEW VALUE               (e.g., +85.0)

Integer (1 Byte)                                         Decimal equivalent of binary
                       PC5                      255
                                                         value.
                       RI26        --> 0
                     ENTER NEW VALUE               (0-255)

Status (1 Byte)                                          Binary values X8...X1.
                       AOT1          10000011
                       RI0         -->
                     ENTER NEW VALUE               (8 Bits)

8 Programming and Commissioning—SX-9120 Service Module
Status (2 Bytes)                                       High Byte X16...X9
                     AIT8            00000010
                                                       Low Byte X8...X1
                     RI0             01100001
                    MODIFY KEY

                     1 = HIGH BYTE
                     0 = LOW BYTE
                    SELECT 0 (low) or 1 (high)

                     HIGH            00000010
                               -->
                    ENTER NEW VALUE              (8 Bits)

Counter (4 Bytes)                                      Decimal equivalent of binary
                     CNTR3             1234567
                                                       value.
                     RI15        -->
                    ENTER NEW VALUE              (0 - 9,999,999)

                    If an item is read only, the message UNCHANGEABLE will appear in the
                    display window when the MODIFY key is pressed.

Connections                                            Absolute address (decimal) of
(Numeric)
                     AO@2                  124
                                                       connected numeric item
                     RI1               NUMERIC

Connections                                            Logic variable bit + byte address
(Logic)
                     DO@7                1 025
                                                       (decimal)
                     RI1                 LOGIC
                    MODIFY KEY

                     1 = NUMERIC
                     0 = LOGIC
                    SELECT 0 or 1

                                     Programming and Commissioning—SX-9120 Service Module   9
Numeric
Connection (1)
                       DO@7
                       RI1        --> 0
                     ENTER ABSOLUTE ADDRESS OF ITEM TO BE CONNECTED
                     (USE MINUS SIGN (-) FOR NEGATION)

Logic                  ENTER       BIT        1-8
Connection (0)                   --> 0
                     ENTER BIT NUMBER OF LOGIC VARIABLE TO BE CONNECTED

                       BYTE      ADDR 0-255
                                 --> 0
                     ENTER BYTE ADDRESS OF LOGIC VARIABLE TO BE
                     CONNECTED (USE MINUS SIGN (-) FOR INVERSE)

Destination
(Version 3
                       NDO1 > 1    2 80
Controller Only)       RI4      DEST. ADX
                     MODIFY KEY

                       DEST. INPUT 1-8
                             --> 0
                     ENTER INPUT NUMBER IN DESTINATION CONTROLLER

                       DEST. ADX 0-255
                             --> 0
                     ENTER ADDRESS OF DESTINATION CONTROLLER

10 Programming and Commissioning—SX-9120 Service Module
          Configuration Instructions

              !     CAUTION: Since the SX-9120 communicates directly with
                             the program stored in the DX-9100, use caution
                             when making changes. Changes made via the
                             SX-9120 are permanent in that there is no way to
                             release the changes back to a previous value.
                             Careless online modification of an installed
                             controller’s internal parameters could also result
                             in damage to attached field equipment. It is
                             strongly recommended that you familiarize
                             yourself with the operation of the SX-9120
                             Service Module in a bench test environment
                             before applying it in field situations.

Startup   When the service module is switched on, one of the following messages
          will be displayed.
          •       DX 9100 READY indicates that the service module is
                  communicating with the connected controller, and that the controller
                  can be configured. The version number of the controller is also
                  displayed.
          •       DX 9100 CHARGE BATTERY indicates that the service module
                  battery contains insufficient charge to support configuration
                  operations, and should be charged or changed.
          •       COMMUNIC. ERROR - PRESS ANY KEY indicates there is
                  no communication between the service module and the DX-9100.
                  The controller may not be powered or may not have the correct
                  EPROM, or the connection cable may be damaged or not properly
                  inserted. When the problem has been corrected, the user must press
                  any key on the keyboard to reset the service module and resume
                  normal operation from the DX 9100 READY display.

                              Programming and Commissioning—SX-9120 Service Module     11
                       DX 9100 REV. 1
                       READY

                      G ENERAL
                      M O D U LE      CL E A R

                                                      3
                                                  C O N FIG

                      DIGITAL 10101010                        ENTER RI (0..43)
                      INPUTS                                        --> 0

                                                   C LEA R

                                                                          10 +   EN T ER

                                                              LCOS1 01010101
                                                              RI10 00001011

                                                      UP TO                                       DOW N
                                                      43                                          TO 0

                                                              LCOS2 10101010
                                                              RI11 11001100

                                                              M OD IF Y             CL EA R

                                                              1 = HIGH BYTE
                                                              0 = LOW BYTE

                                                                          1

                                                              HIGH 10101010
                                                                   -->

                                                                 10101 010 +     EN T ER
                                                                                           S X9 1 TC 0 3

                                                 Figure 2: Startup

12 Programming and Commissioning—SX-9120 Service Module
General Module   When the GENERAL MODULE key is pressed, the service module
                 displays the status of the eight digital inputs to the controller in binary
                 format.
                 DI8, DI7, DI6, DI5, DI4, DI3, DI2, DI1
                 To display or change the contents of an item in the general module, press
                 the CONFIG key, enter the RI (Relative Index) of the item and press
                 ENTER.
                 The upper line of the display will show the item tag (e.g., LCOS1) and the
                 current value of the item. The lower line will show the RI number and
                 indicate whether a connection is numeric or logic. For 2-byte status items,
                 the most significant (high) byte is displayed in the upper line, and the least
                 significant (low) byte is displayed in the lower line.
                 By pressing the up/down arrow keys, all items in the general module can
                 be successively displayed. To change the value of an item, press the
                 MODIFY key.
                 To return to the previous display, press the CLEAR key.

                                   Programming and Commissioning—SX-9120 Service Module        13
                     [This page is intentionally blank.]

14 Programming and Commissioning—SX-9120 Service Module
DX 9100 REV. 1
READY

GENERAL
MODULE    CLEAR

                          3
                       CONFIG
DIGITAL 10101010                  ENTER RI (0..43)
INPUTS                                  --> 0

                        CLEAR

                                           10 +   ENTER

                                  LCOS1 01010101
                                  RI10 00001011

                          UP TO                                   DOWN
                          43                                      TO 0

                                  LCOS2 10101010
                                  RI11 11001100

                                  MODIFY             CLEAR

                                  1 = HIGH BYTE
                                  0 = LOW BYTE

                                           1

                                  HIGH 10101010
                                       -->

                                   10101010 +
                                                  ENTER
                                                             SX91TC03

                  Figure 3: General Module

          Programming and Commissioning—SX-9120 Service Module           15
                     [This page is intentionally blank.]

16 Programming and Commissioning—SX-9120 Service Module
Programmable   When the PROGRAM. MODULES key is pressed, the service module
Modules        displays the Algorithm Type for Programmable Module 1. The upper line
               of the display shows the tag “PM1” and the lower line shows one of the
               following:

               Table 2: Programmable Modules
                PID CONTROL                    Control Module with analog output
                ON/OFF CONTROL                 Control Module with logic output
                DUAL PID CONTROL               Heating/cooling control with analog output
                DUAL ON/OFF CONTR              Heating/cooling control with logic output
                AVERAGE                        Average calculation from 8 inputs
                MINIMUM SEL.                   Minimum select from 8 inputs
                MAXIMUM SEL.                   Maximum select from 8 inputs
                PSYCHROM. °C                   Enthalpy, dew point, wet bulb calculator
                PSYCHROM. °F                   Enthalpy, dew point, wet bulb calculator
                LINESEGMENT                    Line segment (linearization) module
                INPUT SELECT                   Selector module with 4 inputs
                CALCULATOR                     Calculator module (2 equations)
                TIMERS                         8 channel timer module
                TOTALIZATION                   8 channel event counter/integrator/runtime
                                               counter
                COMPARATOR                     8 channel comparator module
                SEQUENCER                      Sequence control module
                4 LINESEGMENT                  4 channel line segment module
                8 CALCULATOR                   8 channel calculator (6 functions)
                NOT CONFIGURED                 Item PMn TYP not configured

               To step through all 12 programmable modules of the controller, press the
               up/down arrow keys.

                                Programming and Commissioning—SX-9120 Service Module        17
                     To display or change the contents of an item in a programmable module,
                     first select the desired module as indicated by the tag “PM1 - PM12,” and
                     then press the CONFIG key. Enter the RI (Relative Index) of the item and
                     press ENTER. The upper line of the display will show the item tag
                     (e.g., PM1PV@) and the current value of the item. The lower line will
                     show the RI number and indicate whether a connection is numeric or
                     logic. For 2-byte status items the most significant (high) byte is displayed
                     in the upper line and the least significant (low) byte is displayed in the
                     lower line.
                     By pressing the up/down arrow keys all items in the selected
                     programmable module can be successively displayed. To change the
                     value of an item, press the MODIFY key.
                     To return to the previous display, press the CLEAR key.

18 Programming and Commissioning—SX-9120 Service Module
  DX 9100 REV. 1
  READY

  PROGRAM
  MODULES        CLEAR

                              3
                           CONFIG

  PM1                                  ENTER RI (0..80)
  DUAL PID CONTROL                           --> 0

                             CLEAR

                                                10 +   ENTER

 PM2                                   PM1PV@   1223
 ON/OFF CONTROL                        RI 10 NUMERIC

                               UP TO                               DOWN
                               80                                  TO 0

 PM 12
                                       PM1RS1@     316
 SEQUENCER
                                       RI11    NUMERIC

                                       MODIFY             ENTER
                                                                  SX91TC04

                Figure 4: Programmable Modules

Note: This example assumes that the DX-9100 has been downloaded
      with the program modules configured.

               Programming and Commissioning—SX-9120 Service Module          19
                     [This page is intentionally blank.]

20 Programming and Commissioning—SX-9120 Service Module
Analog Inputs   When the INPUT MODULES key is pressed, the service module displays
                the current data for Analog Input 1.
                The upper line of the display shows the item tag “AI1” and its value.
                The lower line shows the following:
                    Unit of measurement:      --, °C, °F
                    Normal or square root:    NOR, SQR
                    Type of sensor:           0...10V, 2...10V, 0...20 mA,
                                              4...20 mA
                                              NI 1000J, NI 1000E, A 99, PT 1000,
                                              NI 1000L, NI 1000D
                                              J: JCI type
                                              E: Extended Range
                                              L: L and G type
                                              D: DIN standard
                To step through all eight input modules of the controller, press the
                up/down arrow keys.
                To display or change the contents of an item in an analog input module,
                first select the desired module as indicated by the tag “AI1-AI8,” and then
                press the CONFIG key. Enter the RI (Relative Index) of the item and
                press ENTER. The upper line of the display will show the item tag
                (e.g., AIT3) and the current value of the item. The lower line will show
                the RI number and indicate whether a connection is numeric or logic. For
                2-byte status items the most significant (high) byte is displayed in the
                upper line and the least significant (low) byte is displayed in the lower
                line.
                By pressing the arrow keys, all items in the selected analog input module
                can be successively displayed. To change the value of an item, press the
                MODIFY key. To return to the previous display, press the CLEAR key.

                                 Programming and Commissioning—SX-9120 Service Module    21
Calibration          To display or change the calibration values for passive sensors, first select
Values               the desired input module as indicated by the tag “AI1-AI8,” and then press
(Passive/RTD         the CALIBR key. The lower line of the display will show the low passive
Sensors)             calibration value (PSnL, where n = 1-8), which can be changed by
                     pressing the up/down arrow keys or entering a value using MODIFY.
                     Press the CALIBR key once again to display the high passive calibration
                     value (PSnH, where n = 1-8), which can be changed by pressing the
                     up/down arrow keys or entering a value using MODIFY.
                     If the AI is reading higher than it should, add 13 counts per degree °F
                     (7 per °C) to both of that AI’s calibration coefficients (passive reference
                     PSnL, PSnH).
                     If the AI is reading lower than it should, subtract approximately 13 counts
                     per degree °F (7 per °C) from both of that AI’s calibration coefficients
                     (passive reference high and low) PSnL, PSnH.

                     Example:
                     AI4 is reading 3°F lower than it should. The AI4 Pass. Ref. High is
                     currently 10812 and the AI4 Pass. Ref. Low is 6050.

                     Solution:
                     AI4 Pass. Ref. High calibration value = current value -13 * (degrees too low)
                                           10812 - 13 * 1.5 = 10773

                     Enter 10773 in place of 10812.

                     AI4 Pass. Ref. Low calibration value = current value - 13 * (degrees too low)
                                              6050 - 13 * 3 = 6011
                     Enter 6011 in place of 6050.
                     To return to the analog input display, press the CLEAR key.
                     Note: Factory set calibration values are given with each controller.
                           These values are stored in EEPROM and will not normally need
                           changing. If recalibration is necessary, refer to Calibration of
                           DX-9100 Analog Inputs/Outputs at the end of this manual.

22 Programming and Commissioning—SX-9120 Service Module
DX 9100 REV. 1
READY

  INP U T
M OD U L ES           C LE AR

                                     1
                                 C A LIB R

AI1                  +20.36                     AI1     +20.36                         INC R.
                                                                                       DECR .
 °C           NOR    PT1000                     PS1L CLBR 6904

                                   CL EA R
                                                   1                        1
                                                C AL IB R               C A LIB R

AI2              +74.20                         AI1      +20.36
% SQR           4..20mA                         PS1H CLBR 10370

                                    3
                                C O N F IG

AI3                 +21.50                      ENTER RI (0..10)
°C NOR              0..10V                            -->

                                  CL EA R

                                                               ENTER

A83     +195.0                                  AIT3             00000000
°C NOR NI1000E                                  RI0              00000001

                                       UP T O                                       DO W N
                                       10                                           TO 0

                                                HRI3                   +100.0
                                                RI1

                                                  M O D IF Y             E N T ER

        Figure 5: Analog Inputs and Passive RTD Calibration

                     Programming and Commissioning—SX-9120 Service Module                    23
Analog Inputs        As there is only one set of amplifier calibration values for all analog
(Amplifier           inputs, these calibration values are displayed directly from the DX 9100
Calibration)         READY display by pressing the CALIBR key.
                     There are four calibration values which are successively shown using the
                     up/down arrow keys.
                        AIHI        Main amplifier high calibration value
                        AILO        Main amplifier low calibration value
                        PSPH        Pre-amplifier high calibration value
                        PSPL        Pre-amplifier low calibration value
                     The pre-amplifier is used for passive sensor inputs and current (mA)
                     inputs.
                     To change a calibration value, first display the value and then press the
                     MODIFY key. Enter the new value and press ENTER. Press CLEAR to
                     return to the DX 9100 READY display.
                     Note: Factory set calibration values are given with each controller.
                           These values are stored in EEPROM and will not normally need
                           changing. If recalibration is necessary, refer to Calibration of
                           DX-9100 Analog Inputs/Outputs at the end of this manual.

Clock                The clock calibration value can be accessed using the up arrow key when
Calibration          the PSPL calibr. value is displayed. To change the calibration value, press
                     the MODIFY key. Enter the new value and press ENTER. The value is in
                     units of 0.01 seconds per day. A positive advances the clock and a
                     negative value retards the clock. Press CLEAR to return to the DX 9100
                     READY display. In the example of Figure 6, an entry of 20 would add
                     0.2 seconds per day.

24 Programming and Commissioning—SX-9120 Service Module
DX 9100 REV. 1
READY

   1
CALIBR        CLEAR

                         MODIFY

AIHI       16576                   AIHI                16576
                                                -->

                                      16570 +         ENTER

AILO         3081

PSPH        16482

PSPL        3083

                          MODIFY

                                    CLOCK +10
CLOCK +10

                                       + 20 +         ENTER
                                                               SX91TC06

Figure 6: Analog Inputs Amplifier and Clock Calibration

         Programming and Commissioning—SX-9120 Service Module             25
                     [This page is intentionally blank.]

26 Programming and Commissioning—SX-9120 Service Module
Output Modules   When the OUTPUT MODULES key is pressed, the service module
                 displays the current data for Analog Output Module 1.
                 The upper line of the display shows the Item Tag OUT1 and its value.
                 The lower line shows that the output module is analog and indicates its
                 type:
                 •   0...10V, 0...20 mA, or 4...20 mA.
                 To step through all output modules of the controller, press the up/down
                 arrow key. Output Module 2 is also analog. Output Modules 3-8 are
                 shown as digital, and the type of module is shown in the lower line:
                 •   ON/OFF L (Logic source), ON/OFF N (Numeric source), D.A.T.,
                     P.A.T., P.A.T.FB (with feedback), STA/STOP, or PULSE.
                 Controllers DX-9100-8454, Version 2, and DX-9120-8454, Version 3:
                 Output Modules 9-16 are shown as analog.
                 To display or change the contents of an item in an output module, first
                 select the desired module as indicated by the tag “OUT1-8” (also
                 “OUT9-14” in Versions 2 and 3) and then press the CONFIG key. Enter
                 the RI (Relative Index) of the item and press ENTER.
                 The upper line of the display will show the item tag (e.g., DOT 3) and the
                 current value of the item. The lower line will show the RI number and
                 indicate whether a connection is numeric or logic. By pressing the
                 up/down arrow keys, all items in the selected output module can be
                 successively displayed. To change the value of an item, press the
                 MODIFY key.
                 To return to the previous display, press the CLEAR key.

                                  Programming and Commissioning—SX-9120 Service Module     27
Calibration          To display or change the calibration values for analog output modules,
Values               first select the desired module as indicated by the tag “OUT1” or “OUT2”
                     (or “OUT9”- “OUT14” in controllers DX-9100-8454, Version 2, and
                     DX-9120-8454, Version 3), and then press the CALIBR key. The lower
                     line of the display will show the low calibration value for voltage mode
                     (VOnL) or current (mA) mode (COnL), depending on the analog output
                     type. The calibration value can be changed by pressing the up/down arrow
                     keys or change value using the MODIFY key and entering a value. Press
                     the CALIBR key to display the high calibration value (VOnH or COnH).
                     The calibration value can be changed by pressing the up/down arrow keys
                     or change value using the MODIFY key and entering a value.
                     In the DX-9100-8154 Controller, Version 1, two analog outputs are
                     available (n = 1 or 2).
                     In controllers DX-9100-8454, Version 2, and DX-9120-8454, Version 3,
                     eight analog outputs are available (n = 1, 2, 9-14), but Outputs 11-14 can
                     only be in voltage mode.
                     To return to the OUTPUT MODULES display, press the CLEAR key.
                     Note: Factory set calibration values are given with each controller.
                           These values are stored in EEPROM and will not normally need
                           changing. If recalibration is necessary, refer to Calibration of
                           DX-9100 Analog Inputs/Outputs at the end of this manual.

28 Programming and Commissioning—SX-9120 Service Module
                 DX 9100 REV. 2
                 READY

                 OUTPUT
                 M O D U L ES        CLEAR

                                                   1
                                               C A L IB R

                 OUT1             +100.0                      OUT1               +100.0                 IN C R .
                                                                                                        DECR .
                 ANALOG           0..10V                      VO1L            CLBR   14

                                                 CLEAR
                                                                  1                          1
                                                              C A L IB R                 C A L IB R

                 OUT2            +20.50                       OUT1     +100.0
                 ANALOG          4..20mA                      VO1H CLBR 1000

                                                  3
                                              C O N F IG

                 OUT3     +50.00                              ENTER RI (0..15)
                 DIGITAL P.A.T. FB                                  -->

                                                CLEAR
                                                                  4+         ENT ER

                 OUT8     +100                                HRO3                    +80,00
                 DIGITAL ON/OFF L                             RI4

                                                      UP TO                                           DOWN
                                                      15                                              TO 0

                 OUT9            +20.21                       LR03                +20,00
DX-9100-8454
Version 2 and
                 ANALOG          1..10V                       RI5
DX-9120-8454,
Version 3 Only
                                                                M O D IF Y                ENTER

                 OUT14            +59.0
                 ANALOG          0..10V                                                   SX91TC07

                                Figure 7: Output Modules

                                Programming and Commissioning—SX-9120 Service Module                           29
Extension            When the XT MODULES key is pressed, the service module displays the
Modules              communication status of Extension Module 1.
                     The upper line of the display shows the module number (XT1) and the
                     lower line, the communication status.
                     To step through all eight extension modules, press the up/down arrow
                     keys.
                     To display or change the contents of an item, either in the DX-9100
                     Controller or the XT-9100 Extension Module, first select the desired
                     module as indicated by the tag “XT1-XT8,” and then press the CONFIG
                     key.
                     Enter 0 to configure the DX-9100 items, then enter the RI (Relative Index)
                     of the item and press ENTER. Enter 1 to configure the XT-9100 items,
                     then enter the RI (Relative Index - Decimal) of the item and press ENTER.
                     The upper line of the display will show the item tag (e.g., XT1AO1 in the
                     DX-9100, AO1 in the XT-9100) and the current value of the item. The
                     lower line will show the RI number (or XT number, XT address, and RI
                     number), and indicate whether a connection is numeric or logic. For
                     2-byte status items the most significant (high) byte is displayed in the
                     upper line and the least significant (low) byte is displayed in the lower
                     line. By pressing the up/down arrow keys, all items in the selected
                     extension module can be successively displayed. To change the value of
                     an item, press the MODIFY key.
                     To return to the previous display, press the CLEAR key.
                     Note: To access items in an XT-9100 module, a valid IOMAP and the
                           correct XTnADX (address) must first be entered into the DX-9100
                           item data base.

30 Programming and Commissioning—SX-9120 Service Module
DX 9100 REV. 2
READY

   XT
               CLEAR
MODULES
                              3
                           CONFIG

XT1                                          0 = DX 9100
OK COM.                                      1 = XT 9100

                           CLEAR                 0+     ENTER

XT2                                          ENTER RI (0..72)
NO COM.                                            -->

                                                53 +    ENTER

XT3                                          XT1A01             25.10
OK COM.                                      RI53

                                             MODIFY               ENTER
                            3
                         CONFIG

XT8                                          0 = DX 9100
OK COM.                                      1 = XT 9100
                           CLEAR

                                                1+     ENTER

                                             ENTER DI(0..255)
                                             XT8   --> 0

                                               20 +    ENTER

                                             AO1     25.10
                                             XT8DI20

                                              MODIFY              ENTER
                                  SX91TC08

             Figure 8: Extension Modules
          Programming and Commissioning—SX-9120 Service Module            31
Time Schedule        When the TIME SCHED key is pressed, the service module displays the
Modules              current status of the output of Time Schedule Module 1.
                     The upper line of the display shows the module number (TSI) and the
                     output status (On or Off). The lower line indicates that the module has a
                     logic output.
                     To step through all eight time schedule modules of the controller, press the
                     up/down arrow keys. To display or change the contents of an item in a
                     time schedule module, first select the desired module as indicated by the
                     tag “TS1-TS8,” and then press the CONFIG key. Enter the RI (Relative
                     Index) of the item and press ENTER. The upper line of the display will
                     show the item tag (e.g., TS1EXT) and the current value of the item. The
                     lower line will show the RI number, and indicate whether a connection is
                     numeric or logic.
                     By pressing the up/down arrow keys all items in the selected time
                     schedule module can be successively displayed. To change the value of an
                     item, press the MODIFY key. To return to the previous display, press the
                     CLEAR key.
                     To change other parameters of the time schedule modules (start/stop times,
                     days of the week, holidays) and the realtime clock, the front panel of the
                     controller must be used. Refer to the DX-9100 Extended Digital
                     Controller Technical Bulletin (LIT-6364020) in this manual for details.

32 Programming and Commissioning—SX-9120 Service Module
DX 9100 REV. 2
READY

  TIME
 SCHED.      CLEAR

                           3
                        CONFIG

TS1            ON                    ENTER RI (0..6)
LOGIC                                      -->

                         CLEAR          03 +   ENTER

TS2            OFF                   TS1OF@            7 006
LOGIC                                RI 03             LOGIC

                             UP TO                                DOWN
                             6                                    TO 0

                                     B1EXT         120.0
TS 8          ON                     RI04
LOGIC

                                     MODIFY              ENTER
                                                                 sx91tc09

          Figure 9: Time Schedule Modules

          Programming and Commissioning—SX-9120 Service Module          33
Optimal Start        When the OPT ST key is pressed, the service module displays the current
Modules              status of Optimal Start Module 1.
                     The upper line of the display shows the module number (OS1) and the
                     status as follows:
                        OFF --:     the module output is Off.
                        ON PRE : the module output is On in pre-heating or pre-cooling mode
                                 (before the occupancy time).
                        ON -- :     the module output is On (during the occupancy time).
                        OFF STO: the module output is Off in optimal stop mode
                                 (before vacancy time).
                     The lower line of the display indicates whether the module calculates the
                     optimal start time for heating plant only, for cooling plant only, or for
                     plant which can heat/cool (both heating and cooling). To view the status
                     of Optimal Start Module 2, press the up arrow key. To return to Optimal
                     Start Module 1, press the down arrow key.
                     To display or change the contents of an item in the selected module, press
                     the CONFIG key. Enter the RI (Relative Index) of the item and press
                     ENTER. The upper line of the display will show the item tag
                     (e.g., OS1ZT@) and the current value of the item. The lower line will
                     show the RI number and indicate whether a connection is numeric or
                     logic. By pressing the up/down arrow keys, all items in the selected
                     optimal start module can be successively displayed.
                     To change the value of an item, press the MODIFY key. To return to the
                     previous display, press the CLEAR key.

34 Programming and Commissioning—SX-9120 Service Module
DX 9100       REV. 2
READY

    7
O P T .ST .     C L EA R

                               3
                           C O N F IG

OS1   ON       PRE                        ENTER RI (0..24)
HEATING                                         -->

                             C LE A R          01 +    E NT ER

OS2     OFF---                            OS1ZT@            1517
HEAT/COOL                                 RI 01          NUMERIC

                                  UP TO                                     DOW N
                                  24                                        TO 0

                                          OS10T@             1518
                                          RI02            NUMERIC

                                          M O D IF Y             ENTE R
                                                                          s x91tc10

                Figure 10: Optimal Start Module

               Programming and Commissioning—SX-9120 Service Module                   35
Network              When the NETWORK key is pressed, the service module gives access to
Information          network data.
(Version 3           To gain access to general network information, press GENERAL
Controller Only)     MODULE.
                     To display and modify the contents of an item in the network information
                     module, press the CONFIG key, enter the RI (Relative Index) of the
                     required item, and press ENTER. The upper line of the display will show
                     the item tag (e.g., NVADX) and the current value or data of the item. The
                     lower line will show the RI number.
                     By pressing the arrow keys, all items in the network information module
                     can be successively displayed. To change the value or data of an item,
                     press the MODIFY key. To return to the previous display, press the
                     CLEAR key.
                     Note: The data in the network information module is directly related to
                           the configuration of the network input and output modules and
                           should not be modified without a full understanding of the
                           operation of the network modules. Refer to the DX-9100
                           Configuration Guide (LIT-6364030) in this manual for details.

36 Programming and Commissioning—SX-9120 Service Module
DX 9100 REV. 3
READY

                        CL E A R

  NETWORK DATA

MOD ULE                  CL E A R

  NETWORK INFO

   3
C ON FIG                CL E A R

ENTER RI (0...5)
      --> 0

           0 +

 NVADX               135              CL E A R
 RI0

                                    MODIFY

NDON             4                                   NDON    4
RI1                                                  RI1 --> 0

                                     CL E A R

                                                       5+   ENT ER

 NPTN            1                                   NDON    5
 RI5                                                 RI1
                                      sx91tc11.drw

                       Figure 11: Network Information

                     Programming and Commissioning—SX-9120 Service Module   37
Network Inputs       When the NETWORK key is pressed, the service module gives access to
(Version 3           network data (data sent to or received from other controllers on the same
Controller Only)     network bus segment).
                     To display network input data, press INPUT MODULES followed by
                     the 1 key for the Network DI Mod (Network Digital Inputs Module) or
                     the 2 key for the Network AI Mod (Network Analog Inputs Module).
                     To display the contents of an item in the selected module, press the
                     CONFIG key, enter the RI (Relative Index) of the required item and press
                     ENTER. The upper line of the display will show the item tag (e.g., NDI3)
                     and the current value of the item. The lower line will show the RI number.
                     For 2-byte status items the most significant (high) byte is displayed in the
                     upper line and the least significant (low) byte is displayed in the lower
                     line.
                     By pressing the arrow keys, all items in the selected network input module
                     can be successively displayed. To return to the previous display press the
                     CLEAR key.

38 Programming and Commissioning—SX-9120 Service Module
        DX 9100 REV. 3
        READY

           8
                             CLEAR
        NETWORK

           NETWORK DATA

         INPUT
        MODULES               CLEAR

        1=NETWORK DI MOD
        2=NETWORK AI MOD

           1
                             CL E A R                                           CL E A R
        C AL IBR

        NETWORK DI MOD                                      NETWORK AI MOD

           3                                                   3
        C ON FIG             CL E A R                       CO NFIG            CL E A R

        ENTER RI(0...17)                                    ENTER RI(0...33)
              --> 0                                               --> 0

               3+   ENT ER                                     5+     ENT ER

         NDI3 10110110                                       NAI5     +25.00
         RI3 00100011                                        RI5

UP TO                                   DO W N     UP TO                                   DOW N
17                                      TO 0       33                                      TO 0

         NDI4       11110001                                 NAI6     +38.50
         RI4        01000010                                 RI6
                                                 sx91tc12

                             Figure 12: Network Inputs

                    Programming and Commissioning—SX-9120 Service Module                       39
Network Digital      When the NETWORK key is pressed, the service module gives access to
Outputs              network data (data sent to or received from other controllers on the same
(Version 3           network bus segment).
Controller Only)     To gain access to network digital output data,

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