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Series P215 PR/RM Direct- and Remote-Mount Pressure-Actuated Condenser Fan Speed Controllers for Single-Phase Motors Product Bulletin

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Код документаseries-p215-pr-rm-direct-and-remote-mount-pressure-actuated-condenser-fan-speed
Група обладнанняP215PR Direct-Mount Pressure-Actuated Condenser Fan Speed Controller
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Текст документа

European Refrigeration Controls Catalogue
                                                                                   Catalogue Section      4
                                                                                     Product Bulletin     P215PR/RM
                                                                                               Issue      01/03/2013

                                         Series P215PR/RM
                 Direct- and Remote-Mount Pressure-Actuated Condenser
                      Fan Speed Controllers for Single-Phase Motors

Introduction
The Series P215PR/RM direct-mount and remote-
mount pressure-actuated condenser fan speed
controllers are designed for speed variation of single-
phase motors. Head pressure control of a
refrigeration system, through speed variation of the
fan on an air-cooled condenser, results in optimum
performance throughout the year. Once the output
drops below 30%, the fan is cut off. The Series
P215PR/RM controllers are designed for non-
corrosive refrigerant systems. See Table 1 for a list of
features and benefits.

A pressure-actuated control provides the most direct
and fastest response to pressure variations in the                 Figure 1: P215PR Direct-Mount Pressure-
refrigerant system. The controller varies the supply               Actuated Condenser Fan Speed Controller
voltage to the motor from 30% to at least 95% over
the proportional band using the phase-cutting
principle. This principle provides speed variation of a
permanent split capacitor or shaded pole motors that
do not draw more than 4 A (RMS) full-load current.
The motor manufacturer should have approved the
product for this speed control principle.

We recommend confirming with the electric motor
manufacturer that the motor can be used with a
controller, using the phase-cutting principle for speed
variation. You can also provide a copy of this product
data sheet to the motor manufacturer or supplier for
review.
                                                                   Figure 2: P215RM Remote-Mount Pressure-
                                                                   Actuated Condenser Fan Speed Controller

Table 1: Features and Benefits
 Feature                       Benefit
 Fan Speed Variation Condenser          Creates optimum condenser pressure control all year round and reduces
 Pressure Control                       noise during colder periods (such as nights).
 Pressure Input                         Allows direct and fast response to pressure variations.
 Direct Mount Option                    Allows for easy installation.
 Remote Mount Option                    Creates flexibility in mounting location.
 Setpoint Screw Location on
                                        Allows for easy setpoint adjustment after installation.
 Top of Device
 Built-in Suppression Filter            Meets electro-magnetic compatibility requirements.
 IP65 Enclosure                         Allows for controller mounting outdoors.
 Compact Design                         Fits into small units and has a small turnaround circle.
 Attractive Styling                     Upgrades your equipment.
 Quick Connector Plug Included          Allows for easy wiring and quick replacement.
 Style 5 Remote Mount                   Enables direct connection with flexible refrigeration hose.
 Pressure Range 5-42 bar                Allows compatibility with all HFC types from R134a to R410a.

© 2013 Johnson Controls, Inc.                                                                         Catalogue Section 4
Order No. PD-P215PR-E
 IMPORTANT: Use this Series P215PR/RM
 Pressure Actuated Condenser Fan Speed
 Controller only as an operating control. Where
 failure or malfunction of the P215PR/RM could lead
 to personal injury or property damage to the
 controlled equipment or other property, additional
 precautions must be designed into the control
 system. Incorporate and maintain other devices,
 such as supervisory or alarm systems or safety or
 limit controls, intended to warn of or protect against
 failure or malfunction of the P215PR/RM
 Controller.
                                                                       Figure 4: Wiring Details
Installation
The controller must be mounted in an upright position
on the refrigerant line, preferably at the condenser
                                                              !      WARNING: Risk of Electric Shock.
outlet side, to reduce pressure pulsation as much as       Disconnect or isolate all power supplies before
possible.                                                  making electrical connections. More than one
Mount the controller within a 45° angle on both sides      disconnect or isolation may be required to
of the top of the high pressure line to avoid              completely de-energize equipment. Contact with
accumulation of oil inside the controller bellows and      components carrying hazardous voltage can cause
maintain the class IP65 rating. See Figure 3.              electric shock and may result in severe personal
If you are using a pump-down system, the controller        injury or death.
connection must be made at the high-pressure side
of the system and upstream from the solenoid valve
to avoid low pressure during pump-down.
The controller (IP65) can be mounted outdoors.
When mounted inside a cabinet, holes for air
                                                              !      CAUTION: Risk of Property Damage.
circulation must be provided.                              Do not apply power to the system before checking
                                                           all wiring connections. Short circuited or improperly
                                                           connected wires may result in permanent damage
                                                           to the equipment.

                                                          Electro-Magnetic Capability
                                                          The controller includes a built-in suppression filter
                                                          and meets required (EC) directives. However, when
                                                          two or more Electro-Magnetic-Compatibility (EMC)
                                                          compliant components are combined, the entire
                                                          system may not be compliant. It is the end user’s
      Figure 3: Mounting Position Range                   responsibility to make the entire system compliant.
                                                          Multiple motors can be wired in parallel, provided that
Wiring                                                    the total current does not exceed the maximum limit.
The built-in EMC filter is designed for a maximum
distance of 2 meters between the controller and the       Measuring
motor. Non-shielded cable must be used. The rubber
gasket must be placed between the quick connector         Use a True RMS meter for measuring amperes or
plug and the controller terminals to keep the IP65        volt values.
protection class. See Figure 4 for wiring details.

2                                                                    P215PR/RM Series Pressure Controllers
Adjustments                                             Setpoint
The setpoint is defined at 90% output value. The        The pressure setpoint at which your equipment
fixed cut-off value is 30% of the supplied voltage.     operates can be adjusted by using the setpoint
Both the load and the supply voltage can affect the     adjusting screw. See Figure 6.
controller characteristic.

                                                            Figure 6: Setpoint Adjustment Screw
                                                        The setpoint is factory set at the values shown
                                                        in the following table.

                                                         Control Range               Factory Setpoint
                                                         Range 5 to 15 bar           9 bar
                                                         Range 10 to 25 bar          19 bar
                                                         Range 22 to 42 bar          26 bar

                                                        Repair Information
       Figure 5: VDC Output Relative to                 If a Series P215PR/RM Condenser Fan Speed
                Pressure Input                          Controller fails to operate within its specifications,
                                                        replace the unit. For a replacement Series
The proportional band is fixed and defined as the       P215PR/RM, contact the nearest Johnson Controls®
pressure difference between the points where the        representative. Provide the model number of the
output values are 30% and 90% of the supply             control when ordering a replacement. This number is
voltage. See Figure 5.
                                                        found on the data plate. See Table 2 on page 4 for
                                                        the Product Selection Chart.
                           Range (bar)
                    5 to 15 10 to 25 22 to 42
 Proportional
                    3.0 ± 0.7   4.5 ± 1     5.5 ± 1.5
 Band

The values indicated are shown at 50 Hz power
supply. At 60 Hz power supply, the cut-off and
proportional band values decrease by 15%.

A built-in (fixed) hysteresis is included in the
controller. This hysteresis is not indicated in the
control characteristic, but is included in the
proportional band.

P215PR/RM Series Pressure Controllers                                                                    3
Table 2: Product Selection Chart
 Product Code     Range      Element          Setting           Prop.         Minimum           Additional
 Number           (bar)*     Style            (bar)             Band          Shipping          Features
                                                                (bar)         Quantity

    P215PR-9200     10 to 25            47    19                4.5           1
    P215PR-9202     22 to 42            47    26                5.5           1
    P215PR-9203     5 to 15             47    9                 3.0           1
    P215PR-9800     10 to 25            28    19                4.5           1
    P215PR-9230     10 to 25            47    19                4.5           25                Bulk Pack
    P215PR-9232     22 to 42            47    26                5.5           25                Bulk Pack
    P215PR-9233     5 to 15             47    9                 3.0           25                Bulk Pack
                                                                                                Bulk Pack,
                                                                                                2 m cable
    P215PR-9250     10 to 25            47    19                4.5           15                connector
                                                                                                included
    P215RM-9700     10 to 25            5     19                4.5           1
    P215RM-9702     22 to 42            5     26                5.5           1
    P215RM-9703     5 to 15             5     9                 3.0           1
*1 bar = 100 kPa ≈ 14.5 psi

Pressure Connections and Dimensions
There are three types of pressure connections available. See Figure 7.

           Turnaround                        Turnaround
            Circle 65                         Circle 65

                                                                                             Turnaround Circle 100

                                                                                                                   Ø4.5

                                                                                                                          109
                                  106                                              30   15

                             75
                                                   14
                        26                                                                                    30

                                                                                               42.5
        HEX 19                                                          196
                                                                  166
                                                          117

       Figure 7: Pressure Connection Types: Style 47 (Left), Style 28 (Middle), Style 5 (Right),
                                        Dimensions, mm

4                                                                                  P215PR/RM Series Pressure Controllers
Technical Specifications
P215PR/RM Pressure Actuated Controllers
 Product                                 P215PR/RM Pressure-Actuated Condenser Fan Speed Controllers
 Pressure Range                          5 to 15 bar
                                         10 to 25 bar
                                         22 to 42 bar
 Maximum Overrun Pressure                5 to 15 bar = 25 bar
                                         10 to 25 bar = 40 bar
                                         22 to 42 bar = 48 bar
 Pressure Connection                     Style 5 (7/16-20 UNF male for 1/4 in. flared tubing connection)
                                         Style 47 (7/16-20 UNF female including valve depressor)
                                         Style 28 (with 100 mm tube, 6 mm ODM)
 Control Action                          Direct
 Maximum Output Voltage                  ≥ 95% of Supply Voltage
 Maximum Current                         4 A RMS (at maximum voltage output)
 Operating Ambient                       -40° to 55°C
 Temperature
 Minimum Current                         ≥ 200 mA
 Residual Current Motor                  ≤ 25 mA
 Power Factor (cosϕ) Motor               ≥ 0.6
 Main Supply Voltage                     230 VAC + 8% / -15%
 Main Supply Frequency                   50/60 Hz
 Cut-off Point                           30% of Supply Voltage
 Proportional Band (Range) at            5 to 15 bar = 3.0 ± 0.7 bar
 50 Hz*                                  10 to 25 bar = 4.5 ± 1 bar
 *Approximately 15% less at 60 Hz        22 to 42 bar = 5.5 ± 1.5 bar
 Storage Ambient Humidity                10 to 98% Relative Humidity (RH)
 Storage Ambient Temperature
                                         -40 to 85°C

 Enclosure                               IP65
 Material              Top/Bottom        Polycarbonate (glass filled)
                       Heat Sink         Aluminium
                       Pressure          Brass
                       Connection
                       Bellows           Phosphor Bronze
 Shipping Weight                         0.3 kg (Individual Pack)
 Wiring Connections                      Screw Terminals 1-1/2 mm2 maximum
                                         Quick Connector Plug PG9 (6 to 7 mm cable)
 Compliance                              CE Mark – Johnson Controls, Inc. declares that this product is in compliance
                                         with the essential requirements and other relevant provisions of the EMC
                                         Directive 2004/108/EC and Low Voltage Directive 2006/95/EC.
                                         RoHS Directive 2002/95/EC; WEEE Directive 2002/96/EC.
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond
these specifications, consult the local Johnson Controls office or representative. Johnson Controls shall not be liable for damages
resulting from misapplication or misuse of its products.

Johnson Controls International, Inc.
Headquarters:                                                                                                  Milwaukee, WI, USA
European Headquarters:                                                                       Westendhof 8, 45143 Essen, Germany
European Factories:                                            Lomagna (Italy), Leeuwarden (The Netherlands) and Essen (Germany)
Branch Offices:                                                                                          Principal European Cities.
This document is subject to change                                                                                  Printed in Europe

P215PR/RM Series Pressure Controllers                                                                                              5

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