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Series Flow Fan Powered Terminal (Model TCS) Product Bulletin (VMA1420)

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Product Bulletin
                                                                            Issue Date      March 27, 2009

            Series Flow Fan Powered Terminal (Model TCS)

Model TCS fan terminals are specifically designed for
quiet operation. They also offer improved space
comfort and flexibility for a wide variety of Heating,
Ventilating, and Air Conditioning (HVAC) systems.
This is critical in today’s buildings where occupants are
placing more emphasis on indoor acoustics.
Due to heightened interest in indoor air quality, many
HVAC system designers are focusing on the effects of
particulate contamination within a building’s occupied
space. Often, HVAC system noise is overlooked as a
source of occupied space contamination. The TCS
Terminal is specifically designed to eliminate obtrusive
fan noise from reaching the occupants while providing       Figure 1: Series Flow Fan Powered Terminal
constant air motion in the space.                                           (Model TCS)
Occupants benefit from a TCS design that minimizes
low frequency (125 - 250 Hz) sound levels that
typically dominate the space sound level. The TCS
also minimizes the fluctuation in sound levels that
occurs during Variable Air Volume (VAV) damper
modulation.
Bundled with the TCS Terminal is a digital controller
from the VAV Modular Assembly (VMA) Series or the
LN Series. Each model in the VMA1400 Series and
the LN Series combines a controller, pressure sensor,
and actuator housed in one preassembled unit.
Unique features that reduce installation and
commissioning time while enhancing VAV system
operation make the VMA the product of choice for VAV
systems.
                                                                        Figure 2: VMA1420
The VMA and LN Series controls can be used in these
types of applications:
•   Series Fan On/Off or Electronically Commutated
    Motor (ECM)
•   Series Fan with Reheat Coil
Note: For more information on the VMA1400 Series,
refer to the Variable Air Volume Modular Assembly
(VMA) 1400 Series Product Bulletin (LIT-635058).
Note: For more information on the LN Series, refer
to the Metasys System LN Series VAV and VVT                       Figure 3: LN Series Controller
Profile Application Controllers Product Bulletin
(LIT-1201910).

© 2009 Johnson Controls, Inc.                                                                                   1
  Code No. LIT-1201826                                                                     www.johnsoncontrols.com
                                           Features and Benefits
              ‰ Factory-Provided Direct          An integrated VAV box with controls
                  Digital Controls (DDC)         eliminates the coordination and difficulties
                                                 associated with factory mounting

              ‰ Factory-Commissioned             Downloading of software, setting of
                  DDC                            parameters, addressing and testing at the
                                                 factory reduces startup time and lowers risk

              ‰ Flexible Design                  Provides application flexibility, while providing
                                                 options that can meet even the most stringent
                                                 job requirements

              ‰ Superior Flow Measuring          Provides for lower minimum Cubic Feet per
                                                 Minute (CFM) values, which reduces energy
                                                 costs and noise while maintaining comfort in
                                                 the zone

              ‰ Integrated Module                Includes controller, pressure sensor, and/or
                                                 actuator, preassembled to reduce installation
                                                 time

              ‰ Enhanced Actuator                Provides a fast response stepper motor that
                                                 drives the damper from full open to close in
                                                 30 seconds (VMA Series)

              ‰ Automated Commissioning          Uses Proportional Adaptive (P-Adaptive) and
                                                 Pattern Recognition Adaptive Control (PRAC)
                                                 for continuous loop tuning (VMA Series)

              ‰ Advanced Diagnostics             Offers damper stall detection, starved box
                                                 detection, actuator motor duty cycle, VAV box
                                                 flow test, and other diagnostics on most
                                                 models (VMA Series)

              ‰ Multiple Network                 Enables integration into a Building Automation
                  Communications                 System (BAS)

              ‰ Standard Applications            Provides proven designs and quick selection
                                                 of proper variables to ensure proper operation

              ‰ Quick Installation               Installation time can be reduced with the low
                                                 profile compact design and standard metal
                                                 hanging straps

              ‰ Agency Certified                 Wired in compliance with all applicable
                                                 National Electrical Code (NEC) requirements
                                                 and tested in accordance with Air
                                                 Conditioning and Refrigeration Institute (ARI)
                                                 Standard 880

              ‰ Easy Maintenance and             Requires no periodic maintenance and
                  Service                        provides trouble-free operation

2   Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
                                                           Quick Installation
Model TCS Terminals
                                                           A standard single point electrical main power
Flexibility                                                connection is provided. Electronic controls and
                                                           electrical components are located on the same side of
Selection and Layout
                                                           the casing for quick access, adjustment, and
The TCS provides flexibility in system design.             troubleshooting.
Reduced noise at the fan terminal enables the system
designer to place properly sized units directly above      Finite fan speed adjustment is accomplished with an
occupied spaces. It is not necessary to use the            electronic Speed Controller Relay (SCR). The SCR fan
crowded space above a hall or corridor to locate the       speed controller is compatible with the fan motor. This
equipment. This will reduce lengthy and expensive          minimizes electronic interference and harmonic
discharge duct runs. The standard shallow casing           distortion that occurs from noncompatible motor and
height (14” up to 1,000 Cubic Feet per Minute [CFM])       SCR components. Increased motor life and efficiency
minimizes conflict with other systems competing for        result from the compatible design.
ceiling space. The sensor ensures accurate control,
even when space constraints do not permit long,            TCS Terminals use three-tap motors that
straight inlet duct runs to the terminal.                  accommodate a broad range of flow and static
                                                           pressure field conditions while dramatically increasing
Sizes                                                      efficiency.
Model TCS Terminals are available in nine fan sizes to     The sensor ensures accurate airflow measurement,
handle airflow capacities between 100 and 4,800            regardless of field installation conditions. A calibration
CFM. Most fan sizes are available with three primary       label and wiring diagram is located on the terminal for
air valve sizes to optimize the unit fan and primary air   quick reference during startup.
valve combinations required by current industry needs.
                                                           The terminal is constructed to enable installation with
Convenience                                                standard metal hanging straps. Optional hanger
                                                           brackets for use with all-thread support rods or wire
Quality                                                    hangers are also available.
All TCS Terminals are thoroughly inspected during
each step of the manufacturing process, including a
comprehensive pre-ship inspection, to ensure the
highest quality product available. Each unit is also run
tested before leaving the factory to ensure
trouble-free field startup.

                                              Series Flow Fan Powered Terminal (Model TCS) Product Bulletin             3
                                                           Maintenance and Service
Value and Security
                                                           TCS Terminals require no periodic maintenance other
Quality                                                    than optional filter replacement. If component
All metal components are fabricated from                   replacement becomes necessary, the unit is designed
premium-grade G90 galvanized, chromate-finished            to minimize field labor. The bottom casing panels can
steel. Unlike most manufacturers’ terminals, the steel     be removed to provide easy access to the fan
used in the TCS is capable of withstanding a 125-hour      assembly, and the motor electrical leads are easily
salt spray test without showing any evidence of red        unplugged.
rust.

Energy Efficiency
In addition to quiet and accurate temperature control,
the building owner benefits from lower operating costs.
The highly amplified velocity pressure signal from the
inlet sensor allows precise airflow control at low air
velocities.
The sensor’s airfoil shape provides minimal pressure
drop across the terminal. This allows the central fan to
run at a lower pressure and with less brake
horsepower. Energy efficient three-tap, three-winding,
and permanent-split-capacitor fan motors are
manufactured to ensure efficient, quiet, and reliable
maintenance operation.
Three-tap motors provide superior energy efficiency
over single speed motors by delivering three separate
horsepower outputs. For example, a nominal 1/2 hp
motor delivers 1/3 hp on medium tap and 1/4 hp on
low tap. This allows the motor to operate at a higher
efficiency when at a reduced fan capacity.
Fan terminals that use a single speed motor must rely
solely on an SCR controller to obtain the reduction in
fan capacity. At minimum turndown, they suffer from
excessive power consumption and high motor-winding
temperatures, significantly reducing the motor life.

Agency Certification
Model TCS Terminals, including those with electric
heat, are listed with ETL as an assembly and bear the
ETL label.
Note: ETL is a mark issued by Intertek Testing
Services’ (ITS) ETL SEMKO Division.
TCS Terminals comply with applicable NEC
requirements, are tested in accordance with ARI
Standard 880, and are certified by ARI.

4   Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
                                                             Electrical Components
Standard Features
                                                             Standard electrical components include:
Construction
                                                             •   cETL listed for safety compliance
Standard construction features include:
                                                             •   National Electrical Manufacturers Association
•   ARI 880 certified and labeled                                (NEMA) Type 1 wiring enclosure
•   22-gauge galvanized steel casing and valve
                                                             Electric Heat
•   3/4" 4 lb.ft3 skin, dual density fiberglass insulation   Standard electric heat features include:
Fan Assembly                                                 •   ETL listed as an assembly for safety compliance
Standard fan assembly features include:
                                                             •   integral electric heat assembly
•   forward curved, dynamically balanced, direct drive,
                                                             •   automatic reset primary and back-up secondary
    galvanized blower wheel
                                                                 thermal limits
•   115 to 277 volt single-phase, three-tap Permanent
                                                             •   single-point power connection
    Split Capacitor (PSC) motor
                                                             •   hinged electrical enclosure
•   SCR fan speed controller
                                                             •   fusing per NEC
•   quick-select motor speed terminal
•   permanently lubricated motor bearings
•   thermally protected motor
•   vibration isolation motor mounts
•   single point wiring

Primary Air Valve
Standard primary air valve features include:
•   embossed rigidity rings
•   non-thermal conducting damper shaft with position
    indicator
•   mechanical stops for open and closed position
•   center-averaging airflow sensor
•   brass balancing tees
•   plenum-rated sensor tubing

Hot Water Coils
Standard hot water coil features include:
•   ARI 410 certified and labeled
•   1-, 2-, 3-, 4-row coils
•   tested at a minimum of 350 psig under water

                                                Series Flow Fan Powered Terminal (Model TCS) Product Bulletin      5
                                                           Electric Heat
Optional Features
                                                           Optional electric heat features include:
Construction
                                                           •   proportional (SSR) heater control
Optional construction features include:
                                                           •   mercury contactors
•   20-gauge galvanized steel construction
                                                           •   door interlocking disconnect switches
•   3/4” or 1” insulation
•   scrim-reinforced, foil-faced insulation meeting        Controls
    American Society for Testing and Materials             Optional controls include:
    (ASTM) C1136 for mold, mildew, and humidity
    resistance                                             •   factory-provided controls

•   double wall construction with 22-gauge liner           •   Direct Digital Controls (DDC)

•   mounting brackets to accept all-thread hanging         •   pneumatic controls
    rods or wire hangers
•   low temperature construction for use in thermal
    storage applications, including a thermally isolated
    primary air inlet and a composite damper shaft
•   low velocity, low pressure drop induced air filter
    rack and filters located at induction inlet and/or
    radiated sound damper
•   hot water, steam, or electric heating coils mounted
    at unit discharge — access plate upstream of
    hydronic coil (standard)

Fan Assembly
Optional fan assembly features include:
•   208, 230, 240 and 480 volt single-phase PSC
    motors
•   220/240 volt 50 Hz motors

Electrical Components
Optional electrical components include:
•   full unit toggle disconnect and inline motor fusing
•   primary and secondary transformer fusing

6   Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
                                                            Automated Commissioning
VMA1400 Series Controllers
                                                            Because the VMA1420 performs loop tuning
Actuator Enhancements                                       automatically, there is no need to set proportional
                                                            bands and integration terms. There is no need to set
The VMA1420 uses an actuator with a fast response
                                                            any jumpers or switches. Even network addressing
stepper motor, which is quiet (<35 dBA) and precise
                                                            can be done via software, if desired.
(23 K resolution). The stepper motor drives the
damper from full open to full close in 30 seconds. This     The VMA1420 is configured to detect the damper
significantly reduces the time to commission and            end-stops automatically. On powerup, the actuator
balance a VAV terminal box. The stepper motor               drives to both hard stops on the VAV box and
quickly and accurately adjusts the damper position in       remembers these positions. These automated features
response to new conditions, minimizing position             get the system operating quickly.
hunting and motor runtime.
                                                            LN Series Controllers
Applications
The VMA1400 Series controllers can be configured for        LN-VAVL-0 and LN-VAVC-0 Controllers
most single duct VAV applications. The VMA1420              LN-VAVL-0 and LN-VAVC-0 controllers include an
requires an additional damper actuator with Differential    enclosure with actuator, pressure sensor, eight
Pressure Transducer (DPT) sensor for supply/exhaust         Input/Outputs (I/Os), and LONWORKS® Network
applications and dual duct applications.                    Services (LNS®) plug-in.
Standard applications for the VMA1420 reside in the
                                                            Applications
HVAC PRO library, which is a section of the Global
Operations Support library. See Table 1 for more            The LN-VAVL-0 Series controllers can be configured
detailed application and control options. Also refer to     for most single duct VAV applications. The LN-VAVC-0
the Variable Air Volume Modular Assembly (VMA)              requires an additional damper actuator with Differential
1400 Series Application Note (LIT-6375125).                 Pressure Transducer (DPT) sensor for supply/exhaust
                                                            applications and dual duct applications.
Advanced Diagnostics                                        Standard applications for the LN-VAVL-0 and the
The VMA1400 Series has several unique diagnostic            LN-VAVC-0 reside in the Global Operations Support
features. Diagnostics include damper stall detection,       library.
starved box detection, actuator motor duty cycle,
VAV box flow test, and others.
The VMA constantly monitors the space temperature
and airflow and generates alarms to alert the operator
of setpoint deviations. The operator can react quickly,
taking corrective action to get the system back into
desired operation. This ensures occupants better
comfort control.

Factory Commissioning
Whenever the VMA Series controls are ordered on the
TCS Series, the factory downloads the correct
application into the controller. In addition, the factory
also sets the Area and K Factor for the size of the box
on which it is installed. If provided, the factory also
sets the minimum/maximum Cubic Feet per Minute
(CFM) and address. Each box is thoroughly tested at
end-of-line prior to packaging.

                                               Series Flow Fan Powered Terminal (Model TCS) Product Bulletin       7
Table 1: Applications
 Applications             Control Options                       VMA1400              LON
                                                               1410   1420   LN-VAVL-0   LN-VAVC-0
 System Types             Fan Powered (Series)                         X                    X
                          Pressure Independent                         X                    X
 Heating (Terminal Box)   Floating 3-Wire Valve Actuator               X                    X
                          Proportional Valve Actuator                  X                    X
                          Normally Open or Normally Closed             X                    X
                          Valve
                          1- to 3-Stage Electric                       X                    X
                          2-Stage Electric                             X                    X
 Heating (Supplemental)   Floating 3-Wire Valve Actuator               X                    X
                          Proportional Valve Actuator                  X                    X
                          Normally Open or Normally Closed             X                    X
                          Valve
                          Single Stage Electric                        X                    X
 Cooling (Terminal Box)   Stepper Motor Damper Actuator                X                    X
 Floating/3-Wire          Valve only                                   X                    X
 (Incremental) Actuator

 Proportional Actuator    External Valve                               X                     X
 Fan-Powered Terminal     Series, On/Off Control                       X                    X
 Box
                          Series, Proportional Control                 X                    X
 Lighting                 On/Off (In Relation to Occupancy             X                    X
                          Mode)
 Modes                    Occ/Unocc                                    X                    X
                          Occ/Temp                                     X                    X

8   Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
Standard Terminal Construction
Model TCS
The TCS Terminal incorporates many standard
features that are expensive options for other
manufacturers.

     Figure 4: Model TCS – Standard Features
                   (Front View)
                                                                         Figure 5: Model TCS – Standard Features
                                                                                       (Rear View)

Table 2: Model TCS – Standard Features
   Feature     Description
      1        Integral discharge collar simplifies field installation
      2        Dynamically balanced, direct drive fan assembly
      3        Electrical devices installed within a NEMA Type 1 Enclosure, with single point power connection
      4        Full bottom removable access panels
      5        Product label includes tagging, airflow, and electrical information
      6        Mechanical lock construction ensures lowest possible casing leakage
      7        All unit configurations listed with ETL for safety compliance
      8        Low leakage damper incorporates closed cell foam gasket
      9        Roll-formed inlet collar with integral stiffening ribs adds strength and rigidity
      10       Premium, chromate coated, G90 galvanized steel casing withstands 125-hour salt spray test per American
               Society for Testing and Materials (ASTM) B-117
      11       Mechanically fastened insulation for added security
               3/4" thick, 4 lb.ft skin, dual density insulation complying with Underwriters Laboratories Inc.® (UL) 181 and
                                  3
      12
               National Fire Protection Association (NFPA) 90A
      13       Patented airflow sensor
 (not shown)   Dynamically balanced, direct drive fan assembly
 (not shown)   Factory-supplied and installed controls

                                                 Series Flow Fan Powered Terminal (Model TCS) Product Bulletin                 9
                                                            System Pressure Considerations
Application and Selection
                                                            Because the terminal unit fan is selected to move
Purpose of Series Flow Fan Terminals                        100% of the design airflow to the zone, all downstream
                                                            pressure losses are neglected when determining
Series flow fan powered terminals offer improved
                                                            minimum primary air inlet pressure to the unit. The
space comfort and flexibility in a wide variety of
                                                            central fan is only required to overcome the minimal
applications. Substantial operating savings can be
                                                            loss through the unit air valve, reducing the central fan
realized through the recovery of waste heat, reduced
                                                            total pressure and horsepower requirements. Due to
central fan horsepower requirements, and night
                                                            extremely low pressure drop of the air valve, central
setback operation.
                                                            fan operating inlet static pressures may be as low as
                                                            0.5” wg.
Heat Recovery
The TCS recovers heat from lights and core areas to         Common Misapplication
offset heating loads in perimeter zones. Additional
                                                            Note that a conventional Series Flow Fan Terminal
heat is available at the terminal unit using electric,
                                                            cannot be applied as a booster fan. In problem areas
steam, or hot water heating coils. Controls are
                                                            where there is insufficient primary airflow capacity, this
available to energize remote heating devices such as
                                                            terminal does not aid in pulling more air from the
wall fin, fan coils, radiant panels, and roof load plenum
                                                            primary duct. Instead the unit fan draws air from the
unit heaters.
                                                            plenum inlet, which has less resistance.
Indoor Air Quality                                          The induction opening should never be sealed, as this
The TCS enhances the indoor air quality of a building       causes problems should the primary airflow increase
by providing constant air motion, and higher air            beyond the unit fan capacity. In this condition, the fan
volumes in the heating mode than typically provided by      casing becomes pressurized, which eventually stalls
straight VAV single duct terminals or parallel flow fan     the fan motor and causes premature failure.
terminals. The higher air capacity provides continuous
air motion in the space and lowers the heating
discharge air temperature. This combination improves
air circulation, preventing accumulation of CO2
concentrations in stagnant areas. Increased air motion
improves occupant comfort. The higher air capacity
also improves the performance of diffusers and
minimizes diffuser dumping.

Selection Guidelines
The TCS Terminal has been designed to provide
maximum flexibility in matching primary air valve
capacities (cooling loads) with unit fan capacities. The
overall unit size is dictated by the fan size. With each
unit fan size, multiple primary air valve sizes are
available to handle a wide range of cooling capacities.
The fan should be sized first to determine the unit size.
The selection is made by cross plotting the specified
fan capacity and external static pressure on the
appropriate fan performance curves. Terminals using
hot water heating coils require the summation of the
coil air pressure drop and the design External Static
Pressure (ESP) to determine the total ESP. It is
common to have more than one fan size that can meet
the design requirements. Typically, the selection
begins with the smallest fan that can meet the
capacity. Occasionally this selection may not meet the
acoustical requirements, and you should select the
next larger fan size. Upsizing may also occur when it is
necessary to meet the design capacity on the medium
or low motor tap.

10   Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
Electric Heater Features and Selection                       Table 3: Maximum Allowable kW
                                                                Unit Size        Max CFM             Max kW
Model TCS-E
                                                                   404             250                  3
                                                                   504             350                  5
                                                                   604             400                  5
                                                                   506             350                  5
                                                                   606             550                  7
                                                                   806             700                  10
                                                                   611             500                  7
                                                                   811             1000                 14
                                                                  1011             1200                 17
                                                                   818             1000                 14
                                                                  1018             1600                 22
                                                                  1218             1800                 25
               Figure 6: Model TCS-E
                                                                  1021             1600                 22

Model TCS-E Standard Features                                     1221             2300                 30
                                                                  1421             2300                 30
Model TCS-E standard features include:
                                                                  1224             2300                 20
•   ETL listed as an assembly                                     1424             2600                 25
•   primary auto-reset high limit                                 1230             2300                 20
                                                                  1430             3100                 30
•   secondary high limit
                                                                  1630             3100                 30
•   hinged control panel                                          1440             3100                 30

•   ni-chrome elements                                            1640             4100                 35
                                                                  1644             4100                 40
•   primary/secondary power terminations
                                                                  1844             4600                 40
•   fusing per NEC
•   wiring diagram and ETL label
                                                             Model TCS-E Selection Procedure
•   fan interlock device (relay or Pneumatic Electric        With standard heater elements, the maximum capacity
    [PE] switch)                                             (kW) is obtained by dividing the heating (fan) Standard
•   Single point power connection                            Cubic Feet per Minute (SCFM) by 70. In other words,
                                                             the terminal must have at least 70 SCFM per kW. In
•   Available kW increments are as follows:                  addition, each size terminal has a maximum allowable
    0.5 to 5.0 kW - .25 kW; 5.0 to 10.0 kW - .50 kW          kW based upon the specific heater element
    Above 10 kW - 1.0 kW                                     configuration (for example, voltage, phase, and
                                                             number of steps).
Model TCS-E Optional Features
                                                             Heaters require a minimum of 0.07” wg downstream
Model TCS-E optional features include:                       static pressure to ensure proper operation.
•   disconnect (toggle or door interlocking)                 For optimum diffuser performance in overhead heating
•   PE switches                                              applications, the supply air temperature should be
                                                             within 20°F of the desired space temperature. This
•   mercury and magnetic contactors                          typically requires a higher air capacity, which provides
                                                             higher air motion in the space increasing thermal
•   manual reset secondary limit
                                                             comfort. The electric heater should be selected with
•   proportional control (Solid State Relay [SSR])           this in mind, keeping the Leaving Air Temperature
                                                             (LAT) as low as possible.
•   24 volt control transformer
•   airflow switch

                                               Series Flow Fan Powered Terminal (Model TCS) Product Bulletin      11
Table 4: Model TCS-E Selection Equations
 Equations
 KW      =   CFM x ΔT x 1.085*       * Air density at sea
             3413                    level - reduce by
                                     0.036 for each 1,000
 CFM     =   KW x 3413               feet of altitude above
             ΔT x 1.085 *            sea level.
 ΔT      =   KW x 3413
             CFM x 1.085*

Table 5: Model TCS-E - Calculating Line Amperage
 Equations
 Single Phase Amperes       =    KW x 1,000
                                 Volts
 Three Phase Amperes        =    KW x 1,000
                                 Volts x 1.73

12    Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
Hot Water Features and Selection                                  Model TCS-W Standard Features
                                                                  Model TCS-W standard features include:
Model TCS-W
                                                                  •     aluminum fin construction with die-formed spacer
                                                                        collars for uniform spacing
                                                                  •     mechanically expanded copper tubes leak tested
                                                                        to 350 psig air pressure
                                                                  •     male sweat type water connections
                                                                  •     1-, 2-, 3-, and 4-row configurations
                                                                  •     top and bottom access plates in coil casing for fan
                                                                        sizes 04 through 24 (coil access through bottom
                                                                        casing panel for fan sizes 30, 40, and 44)

                                                                  Model TCS-W Optional Features
              Figure 7: Model TCS-W                               Model TCS-W optional features include:
Table 6: Model TCS-W – Definition of Terms                        •     steam coils

  Term      Definition                                            •     multi-circuit coils for reduced water pressure drop
   EAT      Entering Air Temperature (°F)                         •     opposite hand water connections
   EWT      Entering Water Temperature (°F)
   LWT      Leaving Water Temperature (°F)
                                                                  Model TCS-W Selection Procedure
   LAT      Leaving Air Temperature
                                                                  Table 8 gives correction factors for various entering
                                                                  ΔTs (difference between EWT and EAT). Multiply MBH
   CFM      Air Capacity (Cubic Feet per Minute)
                                                                  values obtained from selection tables by the
   GPM      Water Capacity (Gallons per Minute)                   appropriate correction factor to obtain the actual MBH
   MBH      1,000 BTUH                                            value. Air and water pressure drop can be read directly
  BTUH      Coil Heating Capacity (British Thermal Units          from the selection tables.
            per Hour)
                                                                  The leaving air and leaving water temperatures can be
    ΔT      EWT minus EAT                                         calculated from the following fundamental formulas.

                                                                  Table 7: LAT/LWT Fundamental Formulas
                                                                      Formulas
                                                                      LAT    =      EAT     +     BTUH
                                                                                                  1.085 x CFM
                                                                      LWT    =      EWT     -     BTUH
                                                                                                  500 x GPM

Table 8: Correction Factors
                            Entering Water - Air Temperature Differential (ΔT) Correction Factors
     ΔT        10     15     20       25     30     35      40         45    50       55        60     65     70     75     80
   Factor     0.15   0.19    0.23   0.27    0.31   0.35    0.39       0.43   0.47    0.51       0.55   0.59   0.63   0.67   0.71
     ΔT        85     90     95     100     105     110     115       120    125      130       135    140    145    150    155
   Factor     0.75   0.79    0.83   0.88    0.92   0.96    1.00       1.04   1.08    1.13       1.17   1.21   1.25   1.29   1.33

                                               Series Flow Fan Powered Terminal (Model TCS) Product Bulletin                      13
Technical Specifications
 Product Name               VAV Modular Assembly (VMA) 1400 Series
 Product Code Number        Cooling w/Reheat and/or Fan:
         Single Unit:       AP-VMA1420-0
         Bulk Pack:         AP-VMA1420-0D
         Buy American:      AP-VMA1420-0G
 Supply Voltage             20-30 VAC at 50 or 60 Hz
 Optional Fuse Current      2.0 amperes for a VMA1420
 Power Consumption          VMA1420: 10 VA maximum (Relay and valve requirements not included.)
 Ambient Operating          0 to 50°C (32 to 122°F)
 Conditions
 Ambient Storage            -40 to 70°C (-40 to 158°F)
 Conditions
 Terminations               6.3 mm (1/4 in.) spade lugs (Communication has screw terminals.)
 Serial Interfaces          N2 Bus and Zone Bus
 N2 Controller Addressing   DIP switch set (1-253) Addresses 254 and 255 are reserved. Software addressable with
                            HVAC PRO software, Release 7.02 or later.
 Communications Bus         N2 between VMA and NCM or N30.
                            Zone Bus between VMA and room sensor (8-pin phone jack or wire to spade lugs or
                            optional plug-on terminals) (Not available when the TE-7720 RF Receiver is applied.)
 Mounting                   One screw (included) mounts the VMA1420 to the VAV box. One screw attaches the
                            damper shaft to the actuator, 8 mm (5/16 in.) square head set screw with 44 N⋅m
                            (389.4 lb⋅in.) of axial holding power for up to 13 mm (1/2 in.) round damper shafts. Minimum
                            damper shaft length is 44.5 mm (1-3/4 in.).
 Housing                    Plastic housing for controller/actuator with UL94-5VB Plenum Flammability Rating
 Dimensions (L x W x H)     VMA1420:                     153 x 102 x 102 mm (6 x 4 x 4 in.)
 Actuator Torque            4 N⋅m (35 lb⋅in) minimum (VMA1420 only)
 Shipping Weight            VMA1420:                     13.1 kg (29 lb) for a box of ten, 1.3 kg (2.8 lb) each
 Electrical Inputs          Analog Inputs:
                            Nickel, silicon, platinum (1 K ohm), or NTC (2.25 K) RTD room sensors,
                            1.6 K setpoint potentiometer (2-wire)
                            Voltage input for 0-10 VDC (humidity or pressure sensor)
                            Binary Inputs: Dry contacts
                            Input configurations vary based on model type.
 Velocity Pressure          Velocity Pressure for 374 Pascal (0-1.5 in. W.C.)
 Outputs                    Binary outputs, 24 VAC triac switched, 25-500 mA loads
                            Stepper drive, 2 to 767 steps per second (23,000 step resolution) (VMA1420 only)
                            Analog output, 0-10 VDC @ 10 mA maximum
 Standards Compliance       CSA 22.2 No. 205, UL 916, UL 94-5VB, FCC Part 15, Subpart B, Class A and B, C-tick
                            Australia/NZ, AS/NZS 4251.1, CISPR 22, Class B, CE Directive (89/336/EEC, EN50081-1,
                            EN50082-2) Industrial, IEEE 472, IEEE518, IEEE587 Category A/B, IEC-950, IEC 801-2, -
                            3, -4, -6, -7, -8, ANSI C62.41 A/B

14   Series Flow Fan Powered Terminal (Model TCS) Product Bulletin
Technical Specifications (Cont.)
 Product Name                  Metasys System LN Series Variable Air Volume Profile Application Controller (LN-VAVLx-0)
 Power Requirements            Voltage: 24 VAC, ±15%, 50/60 Hz
                               Typical Consumption: 5 VA
                               Maximum Consumption: 10 VA
                               Protection: 5 Ampere removable fuse
 Environmental                 Operating Temperature: 0°C to 70°C, 32°F to 158°F
                               Storage Temperature: -20°C to 70°C, -4°F to 158°F
                               Relative Humidity: 0 to 90% Noncondensing
 General                       Standard: LonMark® Functional Profile VAV #8010
                               Processor: Neuron® 3150; 8 bits, 10 MHz
                               Memory: Nonvolatile Flash 64 K (APB application and configuration properties)
                               Communication: LonTalk® Protocol
                               Transceiver: TP/FT-10; 78 kbps
                               Battery (for clock only): Real-time Clock Chip
                               Enclosure:
                                  Material: PVC, flammable class VO
                                  Dimension: 4.88 x 8.9 x 2.48 inches (124 x 226 x 63 mm)
                                  Weight: 1.84 lbs (0.835 kg)
                               Safety: CSA and UL Listed
 Damper Motor                  Motor: LM24-Mus
                               Torque: 35 in·lb, 4 N·m
                               Angle of Rotation: 95° adjustable
                               Fits shaft diameter: 8.5 mm to 18.2 mm; 5/16” to 3/4”
                               Power Supply from Controller
 Inputs                        Number: 4 Universal
                               Digital: Dry Contact
                               Voltage: 0-10 VC, Accuracy ±0.5%
                               Current: 4-20 mA with 500 K ohms external resistor, Accuracy: ±0.5%
                               Resistor:
                                  Thermistor Type 2 10 K ohms
                                  Accuracy: ±0.5°C; ±0.9°F
                                  Resolution: 0.1°C; 0.18°F
                                  Range: -40°C to 55°C; -40°F to 131°F
                                  Potentiometer 10 K ohms
                                  Linear 2-point setpoint adjustment
                                  Min/Max linear configuration
                                  Configurable on several points
                               Input Resolution: 12 bits analog/digital converter
                               1 Differential pressure: Range 125-250-500 Pa (0.5-1-2’’ H20), Accuracy ±3% full scale
 Continued on next page. . .

                                              Series Flow Fan Powered Terminal (Model TCS) Product Bulletin             15
Technical Specifications (Cont.)
  Outputs                             Number: 4
                                      3 Digital: Triac 24 VAC ±15%, 50/60 Hz, maximum charge 1.0 Ampere, internal or external
                                      supply
                                      1 Tri-mode Analog:
                                      0-10 VDC (linear), PWM or digital 0-12 VDC
                                      60 mA maximum @ 12 VDC (60°C; 140°F)
                                      Maximum load: 200 ohms
                                      Auto reset fuse: 60mA @ 60°C; 140°F, 100 mA @ 20°C; 68°F
                                      Analog Output Resolution: 8 bits digital/analog converter
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                                 Published in U.S.A.
Milwaukee, WI 53201                                                                                                    www.johnsoncontrols.com

16    Series Flow Fan Powered Terminal (Model TCS) Product Bulletin

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