SiemensETIJohnson ControlsIFMSICKWIKABosch RexrothELKO EPHYUNDAIABBVEGAKSR KUEBLERAlfa Laval

R310A Series Current Sensing Switch

Вид документаБюлетень виробу
ВиробникJCI
Код документаr310a-series-current-sensing-switch
Група обладнанняR310 Current Sensing Switch
Сторінок8
Мова документаанглійська
Розмір файлу0.2 МБ

Текст документа

FANs 121, 125
                                                                             Relays and Contactors Section R
                                                                                 Product/Technical Bulletin R310A
                                                                                               Issue Date 1018

                      R310A Series Current Sensing Switch

The R310A Series Current Sensing Switch detects
current flow in a circuit without being wired to that
circuit. It may be used in any application where current
detection is required.

The R310A switch replaces the R10A Current Sensing
Relay and is typically used with Johnson Controls®
time delay oil failure cutout controls such as the P28,
P45, and P445 lube oil controls. The R310A is used to
reduce nuisance lube oil protection lockout caused by
compressor motor overloads in applications where
lockout due to overload cycling is not desirable.

The R310A switch is molded in a high dielectric
material, which permits mounting inside a motor starter
or contactor enclosure.                                       Figure 1: R310A Series Current Sensing Switch

                                            Features and benefits
                  Small size                        Allows mounting in small enclosure

                  Solid-state switch                Contains no moving parts to fail

                  Low amperage                      Allows continuous sensing of current for most
                     switch activation               small equipment circuit loads

                  200 ampere maximum                Allows continuous sensing of current to heavy
                     sensing capacity                duty equipment

                  Large 11/16 in. (18 mm)           Accepts large diameter wire sizes and
                     diameter sensor hole            multiple coils of smaller diameter wire sizes

© 2018 Johnson Controls                                                                                             1
  Part No. 24-7664-1652, Rev. B                                                                  www.penncontrols.com
  Code No. LIT-121536
  Vendor Control No. Z102106-0C
A pplication
 IMPORTANT:           The R310A Current Sensing            Johnson Controls/PENN® oil failure cutout controls
                      Switch is designed to control        incorporate a time delay heater (P28 and P45 lube oil
                      equipment under normal               controls) or an electronic timer (P445 electronic lube
                      operating conditions. Where          oil control), which must be de-energized when the
                      failure or malfunction of the        compressor shuts down due to the compressor motor
                      switch could lead to an abnormal     overload protection device. If the timing circuit in the oil
                      operating condition that could       failure cutout control is not de-energized, the control
                      cause personal injury or damage      locks out and gives false indication of lube oil
                      to the equipment or other            problems.
                      property, other devices (limit or    In a typical compressor application, the 3-phase motor
                      safety controls) or systems          leads (T1, T2, T3) are connected to the power source
                      (alarm or supervisory systems)       through a contactor or motor starter. During normal
                      intended to warn of or protect       operation, the contactor is closed on demand for
                      against failure or malfunction of    cooling and opened when the cooling demand is met.
                      the switch must be incorporated
                      into and maintained as part of the   If the compressor motor overheats and an internal
                      control system.                      thermal overload circuit opens, the compressor stops
                                                           running, but the contactor may remain closed.
                                                           Compressor shutdown causes the oil pressure to drop,
                                                           and the heater (P28 or P45 lube oil control) or the
 IMPORTANT:           The R310A Current Sensing            timer (P445 electronic lube oil control) is energized,
                      Switch is not intended to detect     which results in a nuisance lockout and false indication
                      breakage of belts, shafts, or fan    of a lube oil problem.
                      blades.
                                                           The R310A switch avoids these nuisance lockouts by
The R310A switch is designed to sense current in a         sensing the lack of current flow to the motor.
conductor that passes through its open core and close      Regardless of the reason for motor shutdown, the lube
an electronic switch if the current through the            oil control time delay circuit is de-energized when the
conductor exceeds the switch’s minimum amperage            current flow in the motor supply line drops below the
rating. See Specifications.                                minimum amperage rating. See Specifications.
Typical applications are:
   switching a pilot circuit                              O peration
   interlocking compressor operation with lube oil        One of the motor supply leads is passed through the
    protection devices                                     opening in the R310A switch. A current flow of more
   detecting compressor operation on Heating,             than 0.5 ampere (R310AD-1) or 0.75 ampere
    Ventilating, Air Conditioning, or Refrigeration        (R310AE-2) in the motor supply lead closes the
    (HVAC/R) equipment                                     electronic switch. If the R310A switch is used with a
                                                           lube oil control, this action energizes the lube oil
   detecting the presence of electrical loads             control’s heater (P28 or P45 lube oil control) or timer
                                                           (P445 electronic lube oil control).
   detecting on/off status of process motors
The R310A Series Current Sensing Switch is available
in two models. The R310AD-1 switch is used to switch
low-voltage control circuits, such as the P445
Electronic Lube Oil Control delay timer circuit. The
R310AE-2 switch is used to switch high-voltage control
circuits, such as the P28 and P45 Electromechanical
Lube Oil Controls time delay heater circuit.

2   R—R310A Series Current Sensing Switch Product/Technical Bulletin
                             1-13/16                          The sensor may be located at any point on the
                               (46)           3/16
                                               (5)            conductor between the motor starter and the motor.
       3/16                                                   Use the following procedure to install the R310A
        (5)                                                   switch:
                                                 1-1/8
                                             7/8 (28)
                                            (23)
                                                              1. Pass the conductor through the center hole in the
                                                                 R310A switch.
                             2-1/4                            2. Connect the conductor to the terminals on the
                             (57)
                                                                 motor starter or motor.
                                                              3. Fasten the mounting bracket (included) to a flat
                                          11/16
              1-13/16                      (18)                  surface using the screws provided.
                (46)
                                                              4. Snap the rounded end of the R310A switch into
                                                                 the mounting bracket.
                                                  2-3/4
                                                  (70)        5. If an electromechanical lube oil control is used,
                                                                 connect the R310A switch output to the heater
                                                                 timer circuit. (The R310A switch terminals are not
                                                                 polarity sensitive.) If the P445 control is used,
                                                                 connect the R310A switch output to terminals
                                                                 W1 and W2 on the P445 control.

                                            7/8
                                                              Low amperage applications
                                           (23)    1
                                                  (26)
                                                              Applications where the sensed current is less than the
                                                              switch’s minimum rating require that the conductor to
                                                              be wrapped through the center hole and around the
                                                              sensor body to produce multiple loops. The use of
  Figure 2: R310A Series Switch and mounting                  multiple loops creates a magnetic field sufficient to
          bracket dimensions, in. (mm)                        close the electronic switch. In this case, the number of
                                                              times the wire must pass through the center hole can
                                                              be determined using a simple formula:
I nstallation                                                 Formula for R310AD-1 Switch
   !                                                          N = 0.5 / Current
       WARNING: Risk of Electrical Shock.
                Disconnect power supply before                Formula for R310AE-2 Switch
                making electrical connections to
                avoid possible electrical shock or            N = 0.75 / Current
                equipment damage.                             Round “N” up to the nearest whole number, if needed.

                                                              Example
IMPORTANT:              Verify that the power conductor
                        to be monitored is disconnected       If the model used is an R310AD-1 switch and the
                        from the power source before          current is 0.2A, then the equation becomes:
                        beginning installation. Failure to    N = 0.5 / 0.2 = 2.5
                        follow this precaution may result
                        in undesired activation of the        Rounded up, N = 3 and the wire needs to pass
                        switch during the installation        through the center hole three times. (See Figure 3.)
                        process.
                        Avoid wire strain on motor supply
                        lead when locating and fastening
                        the R310A switch.

                                              R—R310A Series Current Sensing Switch Product/Technical Bulletin        3
                                                                               Additional controls
                                                                                in this line only.
                                                              P45 or P28                             240V 3-phase
                                                            Lube Oil Control
                                                                                                      L1          L2     L3

                                                                                     Operating
                                                                                      Control

                                                                 240                   R310AE-2
                                                                                        Switch
                                                                    2
                                                                                                       T1         T2     T3
                                                                   M
      Figure 3: Multiple wiring turns for low
             amperage applications                                  L
                                                                                                           Motor
                                                                 120
High amperage applications
Applications where the sensed current may exceed            Figure 4: Typical high-voltage field wiring
200 A require the use of an appropriately sized
external current transformer. Install the external                                                              240V 3-phase
current transformer on the conductor per the                                                               L1       L2        L3
                                                           P445 Electronic Lube Oil Control
manufacturer’s specifications. Run the current
transformer’s secondary wire through the R310A                          Compressor Contactor
switch and connect the current transformer’s
secondary wires per the manufacturer’s specifications
                                                                                     Optional Alarm
and instructions.                                                                     Connection

W iring                                                          M1 NOA CMA NCA
                                                                                           Low Pressure
                                                                                              Control

Figure 4 shows typical high-voltage field wiring on a            240 120       L2 M2
240 VAC system with a P28 or a P45 lube oil control
and an R310AE-2 switch. Figure 5 shows typical
low-voltage field wiring on a 240 VAC system with a       W1 W2
                                                                                           High Pressure
P445 electronic lube oil control and an R310AD-1                                              Control
switch. In both illustrations, the conductor is passed
through the opening in the R310A switch.
                                                                                                            T1      T2        T3

                                                           R39     Remove resistor R39 when
                                                                   using the R310AD relay.

                                                                                                                       Motor

                                                            Figure 5: Typical low-voltage field wiring

4   R—R310A Series Current Sensing Switch Product/Technical Bulletin
T esting                                                 R epairs and replacement
To test an R310A Current Sensing Switch for              Field repairs must not be made. For a replacement
operation, use the following procedure:                  current sensing switch, contact the nearest
                                                         Johnson Controls/PENN distributor.
1. Ensure that the R310A switch is connected to a
   load and power, but that no current is flowing
   through the conductor that passes through the
   R310A switch.                                         O rdering information
2. Use a voltmeter to measure the AC or DC voltage       Table 1: Ordering information
   across the terminals of the R310A switch. The
                                                          Product code number        Description
   meter should read the same as the power.
3. Apply current to the conductor that passes through                                Current Sensing Switch
   the center hole of the R310A switch.                   R310AD-1C                  voltage switching rating:
                                                                                     0 V-30 V AC/DC
4. Use a voltmeter to measure the AC or DC voltage
   across the terminals of the R310A switch. The                                     Current Sensing Switch
   meter should read minimal or no voltage.               R310AE-2C                  voltage switching rating:
                                                                                     0 V-250 V AC/DC
5. Compare the readings. If the first reading detected
   a voltage equal to the power and the second
   reading detected minimal or no voltage, then the
   R310A switch is operating properly. If any other
   result was found, the R310A switch is not
   operating properly and should be replaced.

                                        R—R310A Series Current Sensing Switch Product/Technical Bulletin         5
                                                Notes

6   R—R310A Series Current Sensing Switch Product/Technical Bulletin
         Notes

R—R310A Series Current Sensing Switch Product/Technical Bulletin   7
S pecifications
                        Product     R310A Series Current Sensing Switch
                 Switch action      Solid state, normally off
       Current sensing range        R310AD-1 Switch: 0.5-200 amperes
                                    R310AE-2 Switch: 0.75-200 amperes
             Switch threshold       R310AD-1 Switch: 0.5 ampere
                                    R310AE-2 Switch: 0.75 ampere
       Sensor supply voltage        Induced from monitored conductor, isolation 600 VAC RMS
           Switching capacity       R310AD-1 Switch: 0.1A @ 30 VAC/DC
            (General purpose)       R310AE-2 Switch: 0.5A @ 250 VAC/DC

               Output polarity      Non-polarity sensitive output
                     Enclosure      NEMA 1
               Agency listings      UL File, E190934; CCN’s NRNT (US) and NRNT7 (Canada)
           Ambient operating        R310AD-1 Switch: 5°F to 140°F (-15°C to 60°C); 0-95% RH, non-condensing
                 conditions         R310AE-2 Switch: 5°F to 122°F (-15°C to 50°C); 0-95% RH, non-condensing
              Ambient storage       -40°F to 158°F (-40°C to 70°C); 0-95% RH
                   conditions
     Dimensions (H x W x D)         2.34 x 1.85 x 0.875 in. (59 x 46 x 22 mm)
              Sensor hole size      0.70 in. (17 mm) diameter
              Shipping weight       0.60 lb (0.27 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/PENN Application Engineering at (800) 275-5676. Johnson Controls shall not be liable for damages
resulting from misapplication or misuse of its products.

                                                                                                                   www.penncontrols.com

                                                        ® Johnson Controls and PENN are registered trademarks of Johnson Controls in the
                                           United States of America and/or other countries. All other trademarks used herein are the property
                                                       of their respective owners. © Copyright 2018 by Johnson Controls. All rights reserved.

8   R—R310A Series Current Sensing Switch Product/Technical Bulletin

Позиції каталогу з цим документом

Документ виробника, опублікований як довідковий матеріал на обладнання, яке ми постачаємо. Правовласник може попросити прибрати його — приберемо.