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Male threaded bronze control valve, VGS800W1N Series

Вид документаКаталожна сторінка
ВиробникJCI
МоделіVGS800W1N, VA-7150, VA-7200
Група обладнанняvalves
Мова документаанглійська
Розмір файлу0.4 МБ

Про документ

Electrically operated bronze valve for regulating water flow in HVAC systems in response to a controller demand. Supplied as a three-way mixing valve that can be converted on-site into a two-way Push-Down-To-Open valve using a modkit. Available with VA-7150 or VA-7200 synchronous motor actuators for 3-point (floating) or 0…10 V DC proportional control.

Ключові дані

Pressure ratingPN 16 (1600 kPa up to 120 °C)
SizesRp ½ … Rp 2 (DN 15 … DN 50)
kvs values0.63 / 1.0 / 1.6 / 2.5 / 4 / 6.3 / 10 / 16 / 25 / 40
Nominal stroke13 mm
Fluid temperature limits2 °C … 130 °C
Leakage rateTight as per DIN EN1349 IV L1 (inlet 1 and 2)
Operating pressure dropMax. 300 kPa
Actuator thrustVA-7150: 500 N; VA-7200: 1000 N

Застосування

  • Regulation of water flow in heating, ventilating and air conditioning systems
  • Water, glycol solutions (max 50%) for HVAC applications (proper water treatment recommended, refer to VDI 2035)

Особливості

  • Male threaded fittings — easier fitting and replacement
  • PN 16 — covers common HVAC applications
  • Both inlet 1 and inlet 2 tight in accordance with DIN EN1349 IV L1 — higher efficiency
  • Mixing valve easily converted to two-way valve on-site — low storage, reduction of valve types, faster availability
  • Full DIN/IEC flow capacity for all valves Rp ½ … Rp 2 — cost-efficient, maximum flow capacity (kvs) per Rp size
  • PTFE guided stainless steel stem with dual O-ring seal packing — long lasting, no adjustment required, maintenance free
  • Brass plug with soft seal for tight shut-off on both control and bypass ports — maximum energy efficiency
  • Electric actuators available factory mounted or separately for in-situ installation
  • Slotted stem for quick-fit coupler system — quick actuator mounting reduces installation costs

Технічні дані

Parameter Value
Product VGS800W1N Series Male Threaded PN 16 valves
Models 3-way mixing Rp ½ … Rp 2 (DN 15 … DN 50); 2-way (PDTO) after conversion from 3-way
Valve body sizes (Rp) ½, ¾, 1, 1¼, 1½, 2
kvs values 6.3, 10, 16, 25, 40 (*); for Rp ½ also 0.63, 1.0, 1.6, 2.5, 4
3-Way valve weight (kg) 1.1, 1.2, 1.4, 2.0, 2.5, 3.5
Nominal stroke 13 mm
Body pressure rating 1600 kPa up to 120 °C – 1560 kPa up to 130 °C as per DIN 4747-1
Male thread dimensions ISO 228-1
Pipe fitting Rp ½ … Rp 2 ISO 7-1
Fluid temperature limits 2 °C … 130 °C
Body material Cast G Cu Sn 5Zn Pb, 2.1096.01, DIN EN 1982
Stem material Stainless steel, Material specification 1.4571
Plug material Brass, Material specification 2.0401 with soft seal – EPDM
Seat material Control port machined into body. Stainless steel, Material specification 1.4571 (mixing valve for inlet 2)
Packing PTFE guided stainless steel stem with dual O-ring seal packing, no adjustment required
Face to face dimensions In accordance with DIN EN558-1
Flow characteristics 3-way control port – Equal percentage / Linear (inlet 2)
Practical rangeability kvs / kvr > 30:1
Leakage rate Tight as per DIN EN1349 IV L1 (inlet 1 and 2)
Operating pressure drop Max. 300 kPa
Length L (Rp ½ … Rp 2) 80, 90, 110, 120, 130, 150 mm
Height H with VA-7150 212, 212, 218, 222, 231, 231 mm
Height H with VA-7200 226, 226, 232, 236, 245, 245 mm
Height H1 55, 55, 55, 55, 60, 65 mm
Height H2 65, 65, 66, 67, 72, 77 mm
Dimension G 1 1/8, 1¼, 1½, 2, 2¼, 2¾
VA-7150 thrust 500 N nominal
VA-7200 thrust 1000 N nominal stem force
Actuator supply voltage 24 V 50/60 Hz or 230 V 50/60 Hz (3-point floating models only for 230 V)
Actuator control type Floating (3-point), Proportional 0…10 V
Close-off pressures (kPa), PN 16
Actuator Thrust (N) Stroke (mm) Rp ½ Rp ¾ Rp 1 Rp 1¼ Rp 1½ Rp 2
VA-7150-820x 500 13 1401 958 982 605 536 280 (mixing) / 378 (2-way) / 176–174 (mixing) / 54 (2-way) / 86 (mixing) / – (2-way)
VA-7200-820x 1000 16 1600 1600 1235 1046 908 744 (mixing) / 477 (2-way) / 369 (mixing) / 281 (2-way) / 208 (mixing)

Note: The VA-7150 is not appropriate for Rp 2 mixing valves.

Варіанти замовлення

Valve body ordering code structure: VGS 8 <kvs> W1 N — e.g. Rp ½, PN 16, 4 kvs → VGS8A1W1N; Rp 2, Kvs 40 → VGS8F1W1N

kvs codes:

Code kvs
A1 15/4
A2 15/2.5
A3 15/1.6
A4 15/1
A5 15/0.63
B1 20/6.3
C1 25/10
D1 32/16
E1 40/25
F1 50/40

Pipe muffles:

Order code Size
121 4935 151 DN15 / Rp ½
121 4935 201 DN20 / Rp ¾
121 4935 251 DN25 / Rp 1
121 4935 321 DN32 / Rp 1 ¼
121 4935 401 DN40 / Rp 1 ½
121 4935 501 DN50 / Rp 2

Modkit 3-way to 2-way:

Order code Mod kit for
121 4930 151 DN15 / Rp ½
121 4930 201 DN20 / Rp ¾
121 4930 251 DN25 / Rp 1
121 4930 321 DN32 / Rp 1 ¼
121 4930 401 DN40 / Rp 1 ½
121 4930 501 DN50 / Rp 2

(3 muffles needed for the mixing valve; 2 muffles + 1 modkit for the 2-way valve.)

Actuator ordering codes:

  • VA-715x-820x: supply voltage 1 = 24 V 50/60 Hz, 3 = 230 V 50/60 Hz (3-point floating only); control type 0 = floating, 2 = proportional 0…10 V
  • VA-72xx-820 options: 00 (no feedback/no override), 01 (0…10 V pot feedback), 03 (2 kΩ feedback), 20 ((2) aux. switches), 40 (manual override), 41 (0…10 V pot + override), 43 (2 kΩ + override), 50 ((2) aux. switches + override), 70 ((1) aux. switch + override); proportional models: 02, 06, 22, 42, 46, 52, 72
  • Only the VA-7200-8203 and VA-7240-8203 models are available with 230 VAC power supply
  • Factory-mounted combination: add "+M" to the actuator order code
  • Replacement packing kit: order code 121 4571 011 for valves Rp ½ … Rp 2

Ordering example: mixing valve Rp 2, Kvs 40, plus actuator with electric positioner 0…10 V input, 24 VAC 50/60 Hz supply → Item 1: VGS8F1W1N (valve body), Item 2: VA-7246-8201 (actuator); factory fitted: VA-7246-8201 +M.

Допуски та стандарти

  • DIN EN1349 IV L1 leakage rate (inlet 1 and 2)
  • DIN 4747-1 body pressure rating
  • ISO 228-1 male thread dimensions
  • ISO 7-1 pipe fitting
  • DIN EN558-1 face to face dimensions
  • DIN EN 1982 body material standard

Текст документа

                                                      European Electronic Controls Catalogue
                                                                           Catalogue Section    E
                                                                            Product Bulletin    VGS800W1N
                                                                                  Issue Date    0204


             VGS800W1N Series PN 16, Rp ½ to Rp 2
                 Male Threaded Bronze Valves

I ntroduction
The VGS800W1N Series electrically operated
Bronze valves are primarily designed to regulate
the flow of water in response to the demand of a
controller, in heating, ventilating, and air
conditioning systems. This three-way mixing valve
is also easily converted into a two-way valve using
the available modkit.
Two models of electric actuator are available as
standard: The VA-7150 and VA-7200 actuators
can be ordered either for 3-point or for 0…10 V
DC proportional control.




                                                                         VGS800W1N Valve




                                       Features and Benefits

‰ Male threaded fittings.                              Much easier fitting and replacement.
‰ PN 16.                                               Covers the common HVAC applications.
‰ Both inlet 1 and inlet 2 are tight in                Higher efficiency
  accordance with DIN EN1349 IV L1
‰ Mixing valve easily converted to two-way             Low storage, reduction of valve types, faster
  valve on-site.                                       availability.
‰ Full DIN / IEC flow capacity for all valves          Cost-efficient, offers maximum flow capacity (kvs) per
  Rp ½ …Rp 2.                                          Rp size.
‰ Uses PTFE guided stainless steel stem with           Long lasting, proven reliability. No adjustment
  dual O-ring seal packing.                            required. Low friction, maintenance free.
‰ Brass plug with soft seal for tight (no              Provides maximum energy efficiency.
  leakage) shut-off on both control and bypass
  ports.
‰ Electric actuators available either factory          Provides the optimal selection either for direct
  mounted, or separately for in-situ installation.     installations or for distribution centres.
‰ Slotted stem for quick-fit coupler system.           Quick and easy mounting of actuator to valve
                                                       reduces installation costs.




© 2004 Johnson Controls, Inc.                                                                              E4
  Order No. DS 10.252 E
2                                                                                        VGS800W1N



A pplication Overview
Valve bodies are made of Bronze and are
available in sizes from Rp ½ to Rp 2. Male
                                                     O rdering codes for Valve Bodies
                                                     VGS800W1N
threaded fittings comply with ISO 228. (Blind plug
for 2-way model is included in mod kit) The valve    Three-way mixing configurations
features a brass plug with soft seal and a
stainless steel stem guided by two PTFE bushes       V GS 8     W1 N
and dual seal-ring packing.
                                                                        A1 = 15/4      B1 = 20/6.3
The VGS800W1N valve is available in three-way                           A2 = 15/2.5    C1 = 25/10
mixing configuration and can be easily converted
to a two-way valve for Push-Down-To-Open                                A3 = 15/1.6    D1 = 32/16
operation (closing off inlet 2).                                        A4 = 15/1      E1 = 40/25
Three-way valves have a combination of equal                            A5 = 15/0.63   F1 = 50/40
percentage and linear characteristic. Two-way
valves have equal percentage relationship
between valve travel and flow at a constant
                                                     Pipe muffles
pressure drop. An arrow is embossed on one
side of the valve body indicating the direction of
flow for correct installation.                            Order code               Muffles
Two models of electric actuator are available as
standard and can be ordered either as factory            121 4935 151         DN15 / Rp ½
fitted actuator / valve combinations or separately       121 4935 201         DN20 / Rp ¾
for in-situ installation.
                                                         121 4935 251         DN25 / Rp 1
Refer to this and the following pages for ordering
data and additional details.                             121 4935 321         DN32 / Rp 1 ¼
                                                         121 4935 401         DN40 / Rp 1 ½
                                                         121 4935 501         DN50 / Rp 2
Refer to this and following pages for ordering
                                                     Modkit 3-way in 2-way


                                                         Order code              Mod kit for:

                                                         121 4930 151         DN15 / Rp ½
                                                         121 4930 201         DN20 / Rp ¾
                                                         121 4930 251         DN25 / Rp 1
                                                         121 4930 321         DN32 / Rp 1 ¼
                                                         121 4930 401         DN40 / Rp 1 ½
                                                         121 4930 501         DN50 / Rp 2

                                                     3 muffles are needed for the mixing valve, 2
                                                     muffles and 1 modkit are needed for the 2-way
                                                     valve.

                                                     Ordering example:
                                                     For a mixing valve, Rp ½, PN 16, valve with 4kvs
                                                     the ordering code is: VGS8A1W1N




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VGS800W1N                                                                                                              3



Valve Selection
The valve size for water applications can be defined using the diagrams below, where the intersection of
the pressure drop across the valve and the flow must be within the white area.
kv selection diagram for Rp ½ …Rp 2 valves:




                                                                                               100
                                                                                               80
                                                                                               60

                                                                                               40
                                                                                               30
                                   s
                                 Kv
                                                                                               20
                                 40




                                                                                                     Flow Q, in m3/h
                                  25                                                           10
                                                                                               8
                                 16                                                            6

                                 10                                                            4
                                                                                               3
                                 6.3
                                                                                               2
                                   4


                                 2.5                                                           1
                                                                                               0.8
                                 1.6                                                           0.6

                                 1.0                                                           0.4
                                                                                               0.3
                                     3
                                  0.6
                                                                                               0.2



                                                                                               0.1
     3    4     6    8   10            20   30   40    60    80
                                                            100            200    300   400   600

                              Pressure drop ∆p in kPa (100 kPa = 1 bar)




                                                                                                                 E4
4                                                                                            VGS800W1N


V  alve - actuator combinations
The VGS800W1N series flanged cast iron valves         Actuator Selection
can be combined with the following electric
actuator series:                                      VA-7150 Electric Actuators
                                                      The VA-7150 series synchronous motor-driven
•    VA-7150-8200 (not for Rp 2 mixing valves)        actuator is available for 3-point (floating) control,
• VA-7200-8200                                        with or without feedback and for proportional
The flow through the valve is dependent on the        0…10 VDC.
position of the plug, as indicated in the tables      It provides 500 N nominal thrust and can be used
below.                                                in conjunction with VGS800W1N valves in
The function of the actuator / valve combination is   accordance with the max. Close-off pressure
dependent on the action of the actuator and the       ratings specified.
type of valve used.
                                                      Ordering codes for VA-7150 Electric Actuators
        Valve Type             Electric Actuator      VA - 7 1 5     - 820      Supply voltage
                                                                                1      24 V, 50/60 Hz
                                    VA-715x-820x
                                    VA-72xx-820x                                3      230 V, 50/60 Hz*
                                                                                Control type
                               Actuator stem                                    0 Floating
                                  extends                                       2 Proportional 0…10 V
                                       M              * 3-point floating models only
                                                      Note: 3-point floating models with 2kΩ feedback
                                                      or auxiliary switch are available on request.
                                                      Manual override is not available.
                               Actuator stem          Attention: The VA-7150 and is not appropriate
       VGS800WN1                  retracts            for Rp 2 mixing valves!
     2-way PDTO (NC)
        (Converted)                    M

                               Actuator stem
                                  extends
                                       M


                               Actuator stem
      VGS800WN1                   retracts
      3-way mixing
                                       M


E = Equal percentage control              = Flow
    characteristic
                                          = No flow
L = Linear control characteristic




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VGS800W1N                                                                                                   5
VA-7200 Electric Actuators                              Ordering procedure
The VA-7200 series synchronous motor-driven             The valves and actuators can be ordered
actuator is available for 3-point (floating) control,   separately or factory mounted. When factory
with or without feedback and for proportional           mounted, please add “+M” to the order code for
0…10 VDC control with or without feedback. It           the actuator.
provides 1000 N nominal stem force and can be
used in conjunction with VGS800W1N DN 15...50           For example:
valves in accordance with the max. Close-off            For a mixing valve, Rp 2, Kvs 40, plus actuator
pressure ratings specified.                             with electric positioner 0...10 V input, 24 VAC
Ordering codes for VA-7200 Electric Actuators           50/60 Hz supply, order:

VA-72      -820                                         Item 1 VGS8F1W1N                (valve body)
                                                        Item 2 VA-7246-8201             (actuator)
                  Supply voltage
                   1    24 V 50/60 Hz                   Alternatively, to order a factory fitted combination:
                   3    230 V 50/60 Hz*                 Item 1 VGS8F1W1N                (valve body)
                                                        Item 2 VA-7246-8201 +M          (actuator)
                  Options
                          3-point models
                                       Manual
                       Feedback        Override
                   00* No                No
                   01 0…10 V (pot)       No
                   03 2 kΩ               No
                   20 (2) aux. switches      No
                   40* No                    Yes
                   41 0…10 V (pot)         Yes
                   43 2 kΩ                 Yes
                   50 (2) aux. switches    Yes
                   70 (1) aux. switch      Yes
                      (1) switch for manual
                           override signal

                   Proportional models (0…10V)
                                          Manual
                        Feedback          Override
                   02   No                  No
                   06   0…10 V (pot)        No
                   22   (2) aux. switches   No
                   42   No                  Yes
                   46 0…10 V (pot)         Yes
                   52 (2) aux. switches    Yes
                   72 (1) aux. switch      Yes
                      (1) switch for auto/manual
                           indication
(*)   Only the VA-7200-8203 and VA-7240-8203
      models are available with 230 VAC power
      supply.
Note: All models with manual override and
      24 VAC power supply are equipped with a
      power cut-off switch.




                                                                                                          E4
   6                                                                                                VGS800W1N


   C lose-off pressures
   Maximum Close-off Pressures for Pneumatic and Electric Valve-actuators (kPa)
Actuator        Stroke   Thrust                                        Body Size Rp
                (mm)       (N)         ½               ¾               1            1¼          1½              2
                                                                            PN 16


VA-7150-820x               500     1401    958   982       605   536       280   378   176-   174    54   86         -
                  13
VA-7200-820x              1000        1600         1600          1235 1046       908   744    477   369   281       208


   I nstallation and Servicing
   When mounting the VGS800W1N series valves                 When servicing the VGS800W1N series valves,
   please follow the instructions below:                     make sure that:
   • It is recommended that the valves be mounted            • The electrical power to the actuator is isolated.
     at angles not greater than 90° from the upright
     position, in a conveniently accessible location.        • You do not touch or attempt to connect or
                                                               disconnect wires when electrical power is on.
   • Do not cover the actuator with insulating
     material.
                                                                   WARNING
   • Sufficient clearance must be allowed for
                                                             Shock Hazard
     actuator removal (refer to the dimension
     drawings on page 7)                                     Disconnect the power supply before wiring
                                                             connections are made to prevent personal injury.
   • Install the valve as indicated by the arrow(s) on
     the valve body so that the plug seats against           Equipment Damage Hazard
     the flow.                                               Make and check all wiring connections before
   • Johnson Controls must approve use of the                applying power to the system. Short circuited or
     VGS800W1N series valves with fluids other               improperly connected wires may result in
     than specified.                                         permanent damage to the unit.

   • On electrically actuated valve assemblies, all          • No air pressure is applied to the piping system
     wiring must be in accordance with applicable              when servicing the valve.
     electrical codes and ordinances.
   • Input lines to the actuator must be wired
     correctly to open or close the valve as is
     functionally required.
   Ordering Code for Replacement packing kits:
        Ordering Code              For valves
         121 4571 011             Rp ½ …Rp 2




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VGS800W1N                                                                                                    7


D imensions (      in mm): Electric Actuators and VGS800W1N valves, Rp ½ to Rp 2


                  VA-7150-820x                                    VA-7200-820x


              100                                                100
                                      100                                                160

                                                                            HN




                                      H



                                                                                     H   H + 27 mm




                                       VGS800W1N PN 16 Valve




                         H




                                                                        G


                               H1
                         H2




                                                   L

                              Rp ½          Rp ¾       Rp 1    Rp 1 ¼       Rp 1 ½                   Rp 2
   L                           80            90        110      120          130                     150
            VA-7150           212           212        218      222          231                     231
   H
            VA-7200           226           226        232      236          245                     245
  H1                           55            55         55       55           60                      65
  H2                           65            65         66       67           72                      77
  G                           1 1/8         1¼         1½         2          2¼                      2¾
    Weight (kg)                1.1           1.2       1.4      2.0          2.5                     3.5


                                                                                                            E4
8                                                                                                                        VGS800W1N


S pecifications
                   Product : VGS800W1N Series Male Threaded PN 16 valves
                     Models: 3-way mixing Rp ½ …Rp 2 (DN 15…DN 50)
                               2-way (PDTO) Rp ½ …Rp 2 (After conversion from 3-way)
                     Service: Water, glycol solutions (max 50%) for HVAC applications
                               (proper water treatment is recommended, refer to VDI 2035)
    Valve body data:     Rp:        ½            ¾             1        1¼            1½                                                2
                          kvs:     (*)          6.3           10         16           25                                                40
     3-Way valve weight (kg):      1.1          1.2           1.4        2.0          2.5                                               3.5
             Nominal stroke:                                      13 mm
       Body pressure rating: 1600 kPa up to 120°C – 1560 kPa up to 130°C as per DIN 4747-1
    Male thread dimensions: ISO 228-1
                        Pipe fitting: Rp ½ …Rp 2 ISO 7-1
    Fluid temperature limits: 2°C...130 °C
                     Material
                       Body: Cast G Cu Sn 5Zn Pb, 2.1096.01, DIN EN 1982
                       Stem: Stainless steel, Material specification 1.4571
                       Plug: Brass, Material specification 2.0401 with soft seal - EPDM
                               Control port machined into body. Stainless steel,
                        Seat:
                               Material specification 1.4571 mixing valve for inlet 2
                               PTFE guided stainless steel stem with dual O-ring seal packing, no
                    Packing:
                               adjustment required
    Face to face dimensions: In accordance with DIN EN558-1
        Flow characteristics 3-way control port - Equal percentage / Linear (inlet 2)
       Practical rangeability: kvs / kvr > 30:1
               Leakage rate: Tight as per DIN EN1349 IV L1 (inlet 1 and 2)
    Operating pressure drop: Max. 300 kPa

 (*) kvs values for Rp ½ (see also “Ordering codes for valve bodies”)
   0.63       1.0      1.6     2.5      4

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. is not liable for damages resulting from misapplication or
misuse of its products




Johnson Controls International, Inc.
Headquarters:                            Milwaukee, Wisconsin, USA
European Customer Service Center:        Westendhof 3, D-45143 Essen, Germany
European Factories:                      Essen (Germany), Leeuwarden (The Netherlands) and Lomagna (Italy)
Branch Offices                           Principal European Cities.                                                      : Printed in Germany



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